Attachment 1 Special Packaging AG00000066.pdf

SPECIAL PACKAGING INSTRUCTION

Form Approved

OMB No. 0704-0188

1. PART OR DRAWING NO.

LITHIUM BATTERIES

2. CODE IDENT

80063

3. SPI NO.

AG00000066

4. NATIONAL STOCK NO

MULTIPLE NSNs

5. DATE OF DRAWING

13282

6. REVISION

Q

7. QUP

8. ICQ

TABLE I

9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE

12. PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MILITARY

NOTE 1

N/A N/A N/A

13. CLEANING

MIL-STD-2073-1

APPLICABLE DOCUMENTS

DDSFSDFDF

14. DRYING

MIL-STD-2073-1

MIL-STD-129

MIL-STD-2073-1

MIL-PRF-32052

MIL-PRF-32271

A-A-3174

PPP-B-566

PPP-B-676

AFMAN 24-204/TM 38-250

CFR Title 49

ASTM D1974

ASTM D5118/5118M

ISPM 15

15. PACKING

a. LEVEL A

MIL-PRF-55585

b. LEVEL B

MIL-STD-55585

16. MARKING

MIL-STD-129

NOTES

1. PRESERVATION. MIL-STD-2073-1, as specified herein, ensuring compliance with the applicable requirements of that specification.

1.1 Terminal Protection. Battery terminals shall be protected by non-corrosive insulated coverings to prevent damage and short circuiting.

1.2 Unit Packing. Unit pack each battery in accordance with MIL-STD-2073-1, Method 32, as follows: Place the battery within a close-fitting box con-forming to: PPP-B-566, Variety 1; ASTM D5118/5118M, Type CF, Class domestic, style optional; PPP-B-676, Type I; or equal. Place the boxed battery, marked as specified in Note 2 (below), in a polyethylene bag conforming to A-A-3174, Type I, Class 1, Grade B, Finish 1, having a minimum thickness of 4.0 +/- 0.5 mils. Close the bag by heat sealing.

1.3 Intermediate Packing. Place the unit packed batteries, in the quantities specified in Table I, within a close-fitting box conforming to

ASTM D5118/5118M, Type CF, Domestic, W5C, style optional. Close the box in accordance with ASTM D1974. Method 2A1 or 2A2, hot melt, may be utilized.

DA FORM 2169, JUN 86

DA FORM 2169C, JUN 86 Page 2 of 4

(Continuation Sheet )

2. CODE IDENT

80063

3. SPI NO.

AG00000066

4. NATIONAL STOCK NO

MULTIPLE

5. DATE

13282

6. REVISION

Q

2. MARKING. In addition to any special marking required by the contract or order, interior packs and exterior shipping containers shall be marked in accordance with MIL-STD-129. Hazardous material warning labels are not required on unit packs.

Date of manufacture is required on all interior packs and exterior

Shipping containers, marked as follows:

MFD*****

*****Use the manufacture code located on the battery label as required by

MIL-PRF-32271 or MIL-PRF-32052.

Size of markings shall be as specified in MIL-STD-129. Only batteries with the same date of manufacture shall be placed in the same unit, intermediate or shipping container.

2.1 Special Marking. Interior boxes shall also be marked as specified for unit pack identification marking in MIL-STD-129.

2.1.1 The following shall be applied to interior boxes containing non-rechargeable batteries:

WARNING

DO NOT CHARGE, SHORT CIRCUIT, INCINERATE OR

MUTILATE THIS BATTERY; OTHERWISE IT MAY VENT

OR RUPTURE, RELEASING TOXIC MATERIALS.

DO NOT OPEN SEALED BAG OR USE

IF THIS BOX IS STAINED OR WET.

2.1.2 The following shall be applied to interior boxes containing recharge-able batteries:

WARNING/STORAGE

DO NOT STORE ABOVE 120OF(50OC), CRUSH, MUTILATE

REVERSE POLARITY, DISASSEMBLE, OR DISPOSE OF IN FIRE.

3. COMPLIANCE WITH TRANSPORTATION REGULATIONS. In addition to the packaging requirements of this instruction, all batteries which are considered hazardous materials and regulated for transportation, either domestically or internationally, must comply wit the packaging requirement of the Department of Transportation (DOT), CFR Title 49, the International Maritime Dangerous

DA FORM 2169C, JUN 86 Page 3 of 4

2. CODE IDENT

80063

3. SPI NO.

AG00000066

4. NATIONAL STOCK NO

MULTIPLE

5. DATE

13282

Goods (IMDG) Code, and the International Air Transport Association (IATA)

Dangerous Goods Regulation, AFMAN 24-204/TM 38-250 titled “Preparing

Hazardous Materials for Military Air Shipments”, and the applicable mode of transportation.

4. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the

International Standards for Phytosanitary Measures, ISPM-15, entitled

“Regulation for Wood Packaging Materials in International Trade”.

DA FORM 2169C, JUN 86 Page 4 of 4

2. CODE IDENT

80063

3. SPI NO.

AG00000066

4. NATIONAL STOCK NO

MULTIPLE

5. DATE

13282

Table I. Unit of Issue/Unit Pack QTY/Unit Packs-Shipper Box

UNIT OF BATTERY/ UNIT PACKS/

NSN TYPE NUMBER ISSUE UNIT PACK SHIPPER BOX

6135-01-214-6441 BA-5372/U PK 10 10

6135-01-216-9771 BA-5093/U EA 1 24

6135-01-438-9450 BA-5590B/U PG 4 4

6135-01-439-6229 BA-5112A/U PG 4 12

6135-01-440-7774 BA-5800A/U PG 8 6

6135-01-441-0402 BA-5600A/U PG 8 6

6135-01-447-4001 BA-5599A/U PG 4 6

6135-01-447-5081 BA-5598A/U PG 4 6

6135-01-447-5082 BA-5567A/U PG 12 8

6135-01-447-5083 BA-5588A/U PG 5 8

6135-01-448-4680 BA-5557A/U PG 4 6

6135-01-455-7946 BA-5347/U EA 1 64

6135-01-455-7947 BA-5368/U PG 10 10

6135-01-455-9646 BA-5374/U PG 10 10

6135-01-501-0833 BA-5390/U PG 4 4

6135-01-507-1135 BA-5367/U PG 12 8

6135-01-523-3037 BA-5590A/U PG 4 4

6135-01-517-4954 BA-5380/U PG 8 6

6135-01-517-4955 BA-5360/U PG 8 6

6135-01-517-6060 BA-5390A/U PG 4 4

6135-01-430-3119 BA-5847B EA 1 64

6135-01-568-3234 BA-5301A/U EA 1 28

6140-01-534-3856 BB-2001A/U EA 1 60