9100_System_RO139_ARJ1503_0220.pdf

EPOXY TECHNICAL DATA RO-139

HIGH PERFORMANCE

9100 SYSTEM DTM EPOXY MASTIC

1 Form: ARJ-1503 Rev.: 020420

DESCRIPTION AND USES

The 9100 System DTM Epoxy Mastic is a two-component, high solids epoxy coating for use in moderate to severe environments.

It is specifically designed for application directly on sound rusted steel with minimum surface preparation. It can also be used on clean steel, galvanized metal, concrete (including concrete floors), previously coated and slightly damp surfaces. It may also be used for water immersion service, using the DTM Epoxy Mastic standard premix bases only with the Immersion Activator.

(Note: Not use for immersion service in potable water tanks).

The 9100 System is available in 340 and 250 g/l VOC versions.

Use the SC9100 System if a VOC of less than 100 g/l is needed.

If a satin finish is desired, use the Satin Finish Standard Activator.

This coating complies with USDA FSIS regulatory sanitation performance standards for food establishment facilities. This coating is impervious to moisture and easily cleaned and sanitized.

Note: The Immersion Activator and the Fast-Cure Activator produce a semi-gloss finish. Also, using the Fast-Cure Activator may result with a slight color shift when compared with products using the Standard Activator.

This DTM Epoxy Mastic can be used indoors or out. Epoxy coatings will yellow with age. This is most noticeable with interior applications of white or light colors which are not subjected to bleaching from sunlight. Exterior exposure over time will cause fading and chalking with all epoxy type coatings. These changes are cosmetic in nature only and film integrity and performance will not be adversely affected.

MPI #98 Certified1

1 Refer to the MPI website for the most current listing of MPI certified products.

PRODUCTS

BASE COMPONENT

1 Gallon 5 Gallons DESCRIPTION

91154022 ----- Aluminum (Semi-Gloss)

9122402 ----- Marlin Blue

9145402 ----- Equipment Yellow

9165402 ----- Regal Red

9168402 ----- Tile Red

9171402 9171300 Dunes Tan

9179402 ----- Black

9182402 9182300 Silver Gray

9186402 9186300 Navy Gray

9192402 ----- White

266693 266697 Buff

9125402 ----- Safety Blue

9133402 ----- Safety Green

9144402 91443003 Safety Yellow

PRODUCTS (cont.)

BASE COMPONENT (cont.)

1 Gallon 5 Gallons DESCRIPTION

204005 297081 Safety Orange

204006 297079 Safety Red

323759 ----- Cafe

NOTE: Agriculture Canada accepted: 9115, 9145, 9165, 9171, 9179, 9186, 9192 and 9101.

TINT BASES

1 Gallon 5 Gallons DESCRIPTION

9105405 ----- Red

9106405 ----- Yellow

9107405 91073753 Masstone

9108421 9108381 Deep

9109408 9109388 Light

TINTING

The 9100 System tint bases can be tinted with Rust-Oleum 2020

Colorants or Evonik colorants. Tint should not be added to

Activators.

TINT BASE MAXIMUM COLORANT PER 2 GALLON KIT

QUANTITY TINT BASE DESCRIPTION

32 Oz. Red

32 Oz Yellow

32 Oz. Masstone

24 Oz. Deep

16 Oz. Light

ACTIVATOR

1 Gallon 5 Gallons DESCRIPTION (340 VOC g/l)

9101402 9101300 Standard Gloss

91024024 91023004 Immersion Semi-Gloss

91044024 A9100083004 Fast Cure Semi-Gloss

1 Gallon 5 Gallons DESCRIPTION (250 VOC g/l)

205015 206232 Standard Gloss

2144304 ----- Immersion Semi-Gloss

9103402 9103300 Low Temp Gloss

2144324 ----- Fast Cure Semi-Gloss

331254 ----- Standard Satin

2 The 9115 Aluminum is not recommended to be used in water immersion, as a floor finish, or as a prime coat for any finish other than itself.

3 Made-to-Order only. Contact Rust-Oleum Customer Service for details 4 Not for use with tint bases.

2 Form: ARJ-1503

COMPANION PRODUCTS

NOTE: 9100 System may be used as a primer for High

Performance topcoats. For best results, use the 331254

Satin Activator.

COMPATIBLE TOPCOATS5

3100 System Speedy-Dry DTM Acrylic Enamel

3300 System Acrylic Aliphatic Urethane

3700 System DTM Acrylic Enamel

3800 System DTM Acrylic Enamel

9400 System High Gloss Polyester Urethane

9700 System 250 VOC Acrylic Polyester Urethane

9800 System DTM Urethane Mastic

5 Do not use any topcoat over 9115402 Aluminum. The 9115 Aluminum should only be topcoated with itself.

PRODUCT APPLICATION

SURFACE PREPARATION (cont.)

ALL SURFACES: Remove all dirt, grease, oil, salt and chemical contaminants by washing the surface with Krud

Kutter® Original Cleaner Degreaser or other suitable cleaner.

Rinse with fresh water and allow to dry.

STEEL: Hand tool (SSPC-SP-2) or power tool (SSPC-SP-3) clean to remove loose rust, scale, and deteriorated previous coatings to obtain a sound rusted surface. For optimum corrosion resistance, abrasive blast to commercial grade

SSPCSP-6, with a blast profile of 1-2 mils (25-50 µ).

STEEL (IMMERSION): Abrasive blast clean to a minimum

SSPC-SP-10 Near-White Grade (NACE 2) and achieve a surface profile of 1.5-3 mils. All weld spatter must be removed along weld seams, rough welds should be ground smooth, and all sharp edges should be ground to a smooth radius.

PREVIOUSLY COATED: Previously coated surfaces must be sound and in good condition. Smooth, hard, or glossy finishes should be scarified by sanding or sweep blasting to create a surface profile. The DTM Epoxy Mastic is compatible with most coatings, but a test patch is suggested.

GALVANIZED METAL: Remove oil, dirt, grease and other chemical deposits with Krud Kutter Original Cleaner

Degreaser or other suitable cleaner. Remove loose rust, white rust or deteriorated old coatings by hand or power tool cleaning or brush off blasting. Rinse thoroughly with fresh water and allow to fully dry.

CONCRETE OR MASONRY: New concrete or masonry must cure 30 days before coating. Any concrete surface must be protected from moisture transmission from uncoated areas.

Remove all loose, unsound concrete.

PRODUCT APPLICATION (cont.)

SURFACE PREPARATION (cont.)

CONCRETE FLOORS: Remove laitance and create a surface profile by either acid etching with Rust-Oleum 108402

Cleaning and Etch Solution, or by grinding. If etching, consult with 108 Clean & Etch Solution Technical Data Sheet for complete application instructions. Rinse thoroughly and allow to dry. The concrete must be fully dry prior to coating application. After etching, the concrete should have a texture, which resembles fine grit sandpaper. Repeat the process if necessary. Surface sealers and curing agents must be removed by grinding. Vacuum to remove fine dust and debris.

The floor should be dry and dust free prior to application.

Previously coated floors need to be in good condition with proper adhesion to the concrete substrate.

APPLICATION

Airless spray is the preferred method of application. However, brush, roller, or air-atomized spray may also be used. Refer to table for thinning recommendations. For proper performance, a dry film thickness of 5-8 mils per coat is required. Excessive brushing or rolling may reduce film thickness. Apply a second coat if necessary to achieve the recommended film thickness.

Use the Standard Activator or Fast Cure Activator at air temperatures between 50-120°F (10-49°C) and when the surface temperature is at least 5°F (3°C) above the dew point and less than 120ºF (49ºC). Low curing temperatures and/or condensation on the film while curing can affect appearance in the form of an amine blush. This can generally be removed with soap and water; however, in a case of extreme blushing, the performance of the coating may be slightly affected.

NOTE: The Fast Cure Activator may also be used in water immersion. Allow 7 days for full cure prior to beginning immersion service.

Use the Low Temperature Activator. when application temperatures are between 40-60°F (5-15°C) and when the surface temperature is at least 5°F (3°C) above the dew point, Do not apply the material if the temperature is expected to fall below 40°F in the first 24 hours of cure. At 40°F, full cure will be achieved in 7 days.

Use the Immersion Activator for water immersion service at air and surface temperatures between 60-100°F (15- 38°C).

Apply when the surface temperature is at least 5°F (3°C) above the dew point, and when relative humidity is below

85%. Do not use the Immersion Activator with tint bases. This system may be used for both salt and fresh water; do not use for the inside of potable water tanks. Apply two coats alternating color between coats to ensure complete hide.

Allow 7 days cure after application of the second coat before immersion.

NOTE: Do not use tinted colors in water immersion.

3 Form: ARJ-1503

PRODUCT APPLICATION (cont.)

APPLICATION (cont.)

POOLS: When used with Immersion Activator, the DTM Epoxy

Mastic premix bases can be used as a pool coating over existing epoxy pool coatings, new bare concrete, plaster, Gunite, and fiberglass. The pool must be completely empty and dry before coating. After pool is emptied, this typically requires 7- 10 days depending on temperature and humidity. To test the dryness of concrete, Gunite or plaster pool surfaces, securely tape a 2 ft. by

2 ft. piece of clear plastic onto a horizontal and vertical surface at the deep end of the pool. Check after 24 hours. If water condensation is visible under the plastic, this is an indication that the surface is not completely dry, and NOT suitable for coating.

Allow additional dry time and retest. Follow surface preparation, mixing and application instructions. Avoid painting in midday sun.

Application is recommended early in the day or late in the afternoon when at least 2 hours of sunlight remain after completion of the job.

Allow minimum of 5-7 sunny days cure before filling pool. Early contact with water can cause premature fading, chalking and blistering. Super chlorinated water can cause a bleached-out appearance. Sunlight and UV will cause chalking and fading.

Do not use over: 1) chlorinated rubber, 2) synthetic rubber, 3) vinyl, 4) acrylic.

NOTE: In swimming pool service, early chalking may occur if the water pH is outside the range of 7.2-7.6 and/or if the water temperature exceeds 100°F (38°C).

EQUIPMENT RECOMMENDATIONS

(Comparable equipment also suitable.)

BRUSH: Use a good quality natural or synthetic bristle brush.

ROLLER: Use a good quality lamb’s wool or synthetic fiber (3/8-

1/2"nap).

AIR–ATOMIZED SPRAY

Method Fluid Tip Fluid Delivery Atomized Pressure

Pressure 0.055-0.070 10-16 oz./min. 25-60 psi Siphon 0.055-0.070 -- 25-60 psi HVLP 0.043-0.070 8-10 oz./min. 10 psi (at tip)

AIRLESS SPRAY

Fluid Pressure Fluid Tip Filter Mesh

1,800-3,000 psi 0.013-0.017 100

THINNING

Thinning is normally not required, except for air-atomized spray.

For air-atomized spray application, thin only up to 10% by volume with 160402 Thinner after the components have been mixed. If the coating is going to be used in immersion service, 9102 or 9104 activator, then, use up to 10% 165402 Thinner for air-atomized spray and up to 5% of 165402 Thinner for airless spray.

NOTE: Addition of more than 10% of 160402 or 165402 Thinner will cause VOC to exceed 340 g/l. In this case, 333402 VOC exempt thinner can be used if needed.

NOTE: When using the Satin Activator, thin only with 333402

Thinner to maintain the VOC <250 g/l.

PRODUCT APPLICATION (cont)

MIXING

Both the base and activator components are highly pigmented. Mix each component thoroughly to ensure any settled pigment is re-dispersed before combining the components together. Combine at a 1:1 ratio by volume in a container large enough to hold the total volume. Mix thoroughly for 2-3 minutes. Power mixing is preferred. Do not mix more material than you plan to use within the listed pot life.

CLEAN-UP

Use 160402 or 165402 Thinner.

SHELF LIFE

Base components 3 years6 Activators 2 years6

6 Unopened containers. Some settling may occur requiring mechanical mixing to redisperse pigment.

PERFORMANCE CHARACTERISTICS

SYSTEM TESTED

DTM EPOXY MASTIC WITH 9101 Activator

PENCIL HARDNESS

METHOD: ASTM D3363

RESULT: B (7 days), 4H (30 days)

CONICAL FLEXIBILITY

METHOD: ASTM D522

RESULT: >32%

CYCLIC PROHESION

Rating 1-10, 10=best

METHOD: ASTM D5894, 2300 hours

RESULT: 10 ASTM D714 for blistering

RESULT: 10 ASTM D1654 for corrosion

IMPACT RESISTANCE (direct)

METHOD: ASTM D2794

RESULT:160 in. lbs.

ALKALI RESISTANCE

METHOD: ASTM D1308

RESULT: No effect

TABER ABRASION

METHOD: ASTM D4060, CS-17 wheels, 500 gram load, 1000 cycles

RESULT: 125 mg loss

GLOSS

METHOD: ASTM D4587

RESULT: 80%

CAUTION: Exposure of the 9100 System during the curing stage of the coating to the by-products of propane combustion may cause discoloration to occur. During application and curing, propane fueled fork-lifts and other vehicles or propane fueled heaters should not be used in the area until the coating is fully cured. At least 72 hours.

4 Form: ARJ-1503

PHYSICAL PROPERTIES

Activator

Immersion Act.

Low Temp. Act.

Fast-Cure Act.

Resin Type Aliphatic Amine

Converted Epoxy

Polyamide

Converted Epoxy

Aliphatic Amine

Converted Epoxy

Polyamide/modified Amine

Converted Epoxy

Inhibitive Pigment Calcium Borosilicate Calcium Borosilicate Calcium Borosilicate Calcium Borosilicate

Solvents

Xylene, Methyl

Isobutyl Ketone, 1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone, 1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone, 1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone, 1-Methoxy-2-propranol

Weight7 Per Gallon 11.4-12.6 lbs. 11.4-12.6 lbs. 9.3-10.4 lbs. 12.0-13.0 lbs.

Per Liter 1.4-1.5 kg 1.4-1.5 kg 1.1-1.2 kg 1.4-1.6 kg

Solids7 By Weight 86-89% 79-82% 78-81% 81-83%

By Volume 78-81% 65-68% 72-75% 67-69%

Volatile Organic

Compounds7 <340 g/l (2.84 lbs./gal.) <340 g/l (2.84 lbs./gal.) <250 g/l (2.08 lbs./gal.) <340 g/l (2.84 lbs./gal.)

Mixing Ratio 1:1 Base:Act.(by vol.) 1:1 Base:Act.(by vol.) 1:1 Base:Act.(by vol.) 1:1 Base:Act.(by vol.)

Recommended Dry Film

Thickness (DFT) Per Coat 5-8 mils (125-200µ) 5-8 mils (125-200µ) 5-8 mils (125-200µ) 5-8 mils (125-200µ)

Wet Film to Achieve DFT

(unthinned material)

6.5-10.5 mils

(162.5-262.5µ)

7.5-12.0 mils

(187.5-300µ)

7.0-11.0 mils

(175-275µ)

7.5-12.0 mils

(187.5-300.0µ)

Theoretical Coverage at

1 mil DFT (25µ)

1,250-1,300 sq.ft./gal.

(30.8-32.0 m2/l)

1,045-1,090 sq.ft./gal.

(25.7-26.8 m2/l)

1,155-1,200 sq.ft./gal.

(28.4-29.5 m2/l)

1,075-1,100 sq.ft./gal.

(26.4-27.3 m2/l)

Practical Coverage at

Recommended DFT

(assumes 15% material loss)

125-225 sq.ft./gal.

(3.1-5.5 m2/l)

100-175 sq.ft./gal.

(2.5-4.3 m2/l)

125-200 sq.ft./gal.

(3.1-5.0 m2/l)

115-190 sq.ft./gal.

(2.8-4.7 m2/l)

Induction Period None required 30 minutes

(60 min. < 65°F) None required 15 minutes

Pot Life8

2 gallons 2-4 hours at

70°F (21°C), 1-2 hours at

90°F (32°C)

2-4 hours at

70°F (21°C)

3-5 hours at

60°F (15°C) 2-4 hours at 60°F (15°C)

2-4 hours at

70°F (21°C)

1-2 hours at

90°F (32°C)

10 gallons 2 hours at

70°F (21°C)

<1 hour at

90°F (32°C)

2 hours at

70°F (21°C)

3 hours at

60°F (15°C) 2 hours at 60°F (15°C)

2 hours at

70°F (21°C)

<1 hour at

90°F (32°C)

Dry Times at

50% Relative

Humidity

Tack-free 6-8 hours at

70°F (21°C)

12-24 hours at

50°F (10°C)

6-8 hours at 70°F (21°C) 16-20 hours at 40°F (5°C) 4 hours at

70°F (21°C)

8 hours at

50°F (10°C)

Handle 6-12 hours at

70°F (21°C)

48-72 hours at

50°F (10°C)

8-14 hours at 70°F (21°C) 22-26 hours at 40°F (5°C) 5 hours at

70°F (21°C)

10 hours at

50°F (10°C)

Recoat

16 hours to

1 year9

70°F (21°C)

72 hours to

1 year9

50°F (10°C)

16 hours to

1 year9

70°F (21°C)

24 hours to 1 year9 4 hours to 1 year9

70°F (21°C)

8 hours to 1 year9

50°F (10°C)

Dry Heat Resistance

300°F (149°C), Color may shift above 150°F

(66°C)

300°F (149°C), Color may shift above 150°F

(66°C)

300°F (149°C), Color may shift above 150°F

(66°C)

300°F (149°C), Color may shift above 150°F (66°C)

Maximum Immersion

Temperature

NA 125°F (52°C) NA NA

Shelf Life Unopened containers; 3 years Base components, 2 years Activator components

Safety Information See SDS

7 Activated material.

8 Pot life is affected by air temperature, amount of material activated and quantity of thinner used. Avoid activating large quantities at temperatures above 80°F (27°C). At temperatures above 90°F (32°C), the pot life of unthinned material in 5 gallon pails may be very short (less than one hour). Final gloss maybe slightly higher for coating applied near the end of the pot life.

9 If recoat time is extended, be sure the surface is clean and free of all contamination prior to coating. Actual environmental conditions may affect results, so a trial is suggested to ensure acceptable results

Rust-Oleum Corporation 11 Hawthorn Parkway Vernon Hills, Illinois 60061

Phone: 877∙385∙8155 www.rustoleum.com/industrial

Form: ARJ-1503

PHYSICAL PROPERTIES

205015 Standard Activator

214430 Immersion Activator

214432 Fast-Cure Activator

331254 Satin Finish Activator

Resin Type Aliphatic Amine converted Epoxy

Polyamide converted Epoxy

Polyamide/modified Amine converted Epoxy

Polyamide/modified Amine converted Epoxy

Inhibitive Pigment Calcium Borosilicate Calcium Borosilicate Calcium Borosilicate Calcium Borosilicate

Solvents Aromatic Hydrocarbons, Ketones and Alcohols

Aromatic Hydrocarbons, Ketones and Alcohols

Aromatic Hydrocarbons, Ketones and Alcohols

Aromatic Hydrocarbons, Ketones and Alcohols

Weight7 Per Gallon 11.4-12.4 lbs. 11.4-12.6 lbs. 12.1-13.2 lbs. 10.54-11.66 lbs

Per Liter 1.4-1.5 kg 1.4-1.5 kg 1.4-1.5 kg 1.27-.1.40 kg

Solids7 By Weight 86.4-88.4% 79.3-81.8% 81.3-83.5% 80.64-83.70%

By Volume 77.8-80.4% 67.0-68.5% 68.3-69.8% 71.32-74.49%

Volatile Organic Compounds7 <250 g/l (2.08 lbs./gal.) <250 g/l (2.08 lbs./gal.) <250 g/l (2.08 lbs./gal.) <250 g/l (2.08 lbs./gal.)

Mixing Ratio 1:1 Base:Act. (by vol.) 1:1 Base:Act. (by vol.) 1:1 Base:Act. (by vol.) 1:1 Base:Act. (by vol.)

Recommended Dry Film Thickness (DFT) Per Coat 5-8 mils (125-200µ) 5-8 mils (125-200µ) 5-8 mils (125-200µ) 5-8 mils (125-200µ)

Wet Film to Achieve DFT (unthinned material)

6.5-10.0 mils (162.5-250µ)

7.5-12.0mils (187.5-300µ)

7.5-12.0 mils (187.5-300µ)

7-11 mils (175-275µ)

Theoretical Coverage at 1 mil DFT (25µ)

1,250-1,290 sq.ft./gal.

(30.7-31.7 m2/l)

1,075-1,100 sq.ft./gal.

(26.4-27.0 m2/l)

1,095-1,120 sq.ft./gal.

(26.9-27.6 m2/l)

1,145-1,195 sq.ft./gal.

(28.2-29.4 m2/l)

Practical Coverage at Recommended DFT (assumes 15% material loss)

130-220 sq.ft./gal.

(3.2-5.4 m2/l)

115-190 sq.ft./gal.

(2.8-4.6 m2/l)

115-190 sq.ft./gal.

(2.8-4.6 m2/l)

120-200 sq.ft./gal.

(3.0-4.9 m2/l)

Induction Period None required 30 minutes

(60 min. < 65°F) 15 minutes None required

Pot Life8 2 gallons 2.5-3 hours at 75°F (24°C)

2-4 hours at 70°F (21°C)

3-5 hours at 60°F (15°C)

2-4 hours at 70°F (15°C)

1-2 hours at 90°F (32°C)

2-4 hours at 70°F (21°C)

10 gallons 2-3 hours at 75°F (24°C) 2 hours at

75°F (24°C) 3 hours at

60°F (15°C) 2 hours at

70°F (21°C) <1 hour at

90°F (32°C) 2-3 hours at 75°F (24°C)

Dry Times at 50% Relative Humidity

Tack-free 6-8 hours at 70°F (21°C) 6-8 hours at 70°F (21°C)

8 hours at 50°F (10°C)

4 hours at 70°F (21°C) 6-8 hours at 70°F (21°C)

Handle 6-12 hours at 70°F (21°C) 8-14 hours at 70°F (21°C)

10 hours at 50°F (10°C)

5 hours at 70°F (21°C) 6-12 hours at 70°F (21°C)

Recoat 16 hours to 30 days9 at 70°F

(21°C) 16-72 hours at

70°F (21°C) 24-72 hours at

50°F (10°C) 4 hours to 30 days9 at 70°F

(21°C) 16-72 hours at 70°F (21°C)

Dry Heat Resistance 300°F (149°C), Color may shift above 150°F (66°C)

300°F (149°C), Color may shift above 150°F

(66°C)

300°F (149°C), Color may shift above 150°F

(66°C)

300°F (149°C), Color may shift above 150°F

(66°C)

Maximum Immersion Temperature

NA 125°F (52°C) NA NA

Safety Information See SDS

7 Activated material.

8 Pot life is affected by air temperature, amount of material activated and quantity of thinner used. Avoid activating large quantities at temperatures above 80°F (27°C). At temperatures above 90°F (32°C), the pot life of unthinned material in 5 gallon pails may be very short (less than one hour). Final gloss maybe slightly higher for coating applied near the end of the pot life.

9 If recoat time is extended, be sure the surface is clean and free of all contamination prior to coating. Actual environmental conditions may affect results, so a trial is suggested to ensure acceptable results.

The technical data and suggestions for use contained herein are correct to the best of our knowledge, and offered in good faith. The statements of this literature do not constitute a warranty, express, or implied, as to the performance of these products. As conditions and use of our materials are beyond our control, we can guarantee these products only to conform to our standards of quality, and our liability, if any, will be limited to replacement of defective materials. All technical information is subject to change without notice.