VPX Chassis Specs - 20240514.pdf

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VPX Chassis
Solicitation number
N6449825R0501
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About this file

This document details the specifications for a Lightweight High-Altitude/Amphibious Machinery Control Systems (LHD/A MCS) VPX Chassis designed for naval shipboard installations across LHA6, LHD8, and LHA7 vessels. The 3U VPX chassis features a 12-slot backplane with two additional VITA 62 power supply slots, supporting a modular design that includes one Single Board Computer (SBC) slot, one switch slot, seven payload slots, and three switch companion slots.

Key technical specifications include a primary backplane routing with Ethernet signals, supporting 7x 40G base-KR4/10G base-KX4 ports or twenty-eight 10G base-KR/1G Base-KX ports. The chassis is constructed with aluminum and features a chromate chemical conversion coating meeting MIL-DTL-5541 standards. It includes two 300W convection-cooled power supplies, supports multiple I/O card configurations, and is designed for rugged environmental conditions with an operating temperature range of -40°C to +75°C. The system is equipped with an Ethernet switch, companion boards, and includes front panel connections for DVI, USB, and RS232 ports.

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LHD/A MCS VPX Chassis

• 1x SBC Slot - Compatible with 1x VPX3-1260-A14DL5A

• 1x Switch Slot - Compatible with 1x ComEth4582a

• 7x Payload Slots - Compatible with the following I/O Cards:

• 68G5-2-AD4AD4AD4JHC01-68,

• 68G5-2-RT1RT1RT1JHC01-68,

• 68G5-2-DA1Z00Z00JHC01-68

• 68G5-2-DT1DT1DT1JHC01-68

• 68G5-2-SC3SC3SC3JHC01-68

• 3x Switch Companion Slots - Compatible with 1x ComEth4582 Switch Extension Module (P/N: 6605-010-783)

• 2x Power Supply Slots - Compatible with 2x VPX-300P-COV-10HP

• VPX Alignment Pins (pin_1 = top, pin_2 = bottom)

• Slot 1: pin1 = 90 degrees, pin2 = 90 degrees

• Slot 2: pin1 = 0 degrees, pin2 = 0 degrees

• Slot 3-9: pin1 = 270 degrees , pin2 = 270 degrees

• Slot 10-12: pin1 = 315 degrees, pin2 = 315 degrees

• Slot 13-14 (power supply only): pin1 = 270 degrees, pin2 = 45 degrees

• Equipped with a DIP switch (P/N: TDA08H0SB1) that is able to set the 8x DIO signals on the Curtiss Wright VPX3-1260-A14DL5A SBC

• Primary backplane routing consists of Ethernet Signals

• 2x 10G-KR/1G-KX ports between the switch and SBC slot (1-2)

• 1x 1G-KX port between the switch and each payload slot (3-9)

• 1x QSGMII port and 1x 1G-KX port between the switch and the companion card slots (10-12)

• The following ports will be routed from the SBC through the backplane out to the front panel of the chassis

• 2x RS232 COM Ports (P/N: CSMUZ9MF 2.5)

• 2x USB 2.0 Ports (P/N: USBPNLAFAM3)

• 1x DVI Port (P/N: VIC00001)

Backplane Details 12 slots 3U VPX plus 2 VITA 62 Power Supply Slots

• VPX Backplane will contain more than electrical 4000 connections. These connections between contact pins are the means for all VPX cards to communicate via Ethernet signals.

• Each of the 12x VPX slots shall be configured to the signal specifications defined by the NSWC Netlist documentation and maintain the following configuration:

o 2x 10G-KR/1G-KX ports between the switch and SBC slot (1-2) o 1x 1G-KX port between the switch and each payload slot (3-9) o 1x QSGMII port and 1x 1G-KX port between the switch and the companion card slots (10-12)

• The Netlist defines every electrical connection required within a printed circuit board. See reference: NWSC_Netlist.pdf.

Backplane Netlist mitchell.soper Highlight

Chassis Material/Finish

Chassis Aluminum Construction

Protective Finish:

• Side Plates:

Chromate, Chemical conversion coating in accordance with MIL-DTL- 5541, Type I, Class 3, Color Yellow

• Front Panels:

Protective Finish: Chromate, Chemical conversion coating in accordance with MIL-DTL-5541, Type II, Class 1A, Color Clear.

• Silkscreen Color: Black Per Enthone (HYSOL) #50-700

No Paint

Mechanical Outline

NOTE: All Dimensions are in MM/[Inch]

Cometh4582a Ethernet Switch Block Diagram

Payload Card Details (Continued)

Cometh4582a Companion Card Block Diagram

Payload Card Details (Continued)

Isometric View (Front, Right, Top)(Rear, Right, Top)

Rear

Front

Front View

CUSTOM FRONT PANEL

I/O

FRONT

PANEL

15A, 115 VAC SWITCH

WITH SWITCH GUARD

HONEYWELL

PN#1TL1-3D

2X POWER SUPPLY

300W 3U 10HP PLUG IN

VITA62SWITCHING POWER INC

PN: VPX-300-PCONV10HP

CUSTOM

FRONT PANEL

CUSTOM FILLER PANEL

DVI PORT

LCOM

PN: VIC00001

2X USB 2.0 PORT

STARTECH

PN: USBPNLAFAM3

2X D-SUB 9 PORT L-

COM

PN: CSMUZ9MF 2.5

2X HANDLES

Dust covers added on connectors

DVI PORT

CONNECTOR COVER

NorComp

PN: 160-000-215R002

2X USB 2.0 PORT

CONNECTOR COVER

LCOM

PN: CAP-A-USB-LAN

2X D-SUB 9 PORT

CONNECTOR COVER

NorComp

PN: 160-000-209R002

Board Configuration

SL

O T

SB

C

SL

O

T

Sw itc h-

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

I/O

C ar ds

SL

O

T

Sw itc h

Ex te ns io n

SL

O

T

Sw itc h

Ex te ns io n

SL

O

T

Sw itc h

Ex te ns io n

SLOT 13 - Power Supply Switching Power/VPX-300P-CONV-10HP, SLOT 14 - Power Supply Switching Power/VPX-300P-CONV-10HP, System Block Diagram

Diagram indicating the card arrangements for the SBC, switch and payload slots of a VPX backplane. Ethernet channels are rendered as green paths connecting the boards inserted into Slots 1-12.

Cometh4582a Switch Slot

Cometh4582a Companion Boards

Rear View

BACKPLANE, 12X VPX, 2X VITA

62 SLOTS

4x #10-32 Studs

Right Side view (Side Plate Removed)

Top View

FASTEN I/O CABLES TO THE

EXTRUSION.

(Front-Right-Top) (Right Side Plate removed for clarity)

BACKPLANE VPX– 12

SLOT, 3U

FLUSH VERTICAL CARDCAGE 160mm X 3U

SLOTS 1-12 5HP SPACING SLOTS 13-14:

10HP SPACING FOR POWER SUPPLIES

24X CARD GUIDE - 160mm

TIE DOWNS USED TO SECURE

THE CABLES TO EXTRUSION

(Right-Top-Rear) (Right Side Plate removed for clarity)

FAN PLATE

BACKPLANE

PCB

Power Supply Connectors

HDMI

Connector

2X Mini USB Connectors

RS323

Connector

BACKPLANE

Rear View, No RTM connector

PCB

(Front-Right-Bottom)

3X FAN / FAN GUARD

(12VDC FAN, 150 CFM each)

DELTA

PN: FFB1212EH

2X FAN / FAN GUARD

(12VDC FAN, 27.55 CFM each)

DELTA

PN: AFB0612HH-A

Fan Tray Assembly

Connector Panel mount

TE 350767-1

Cable Access hole

3X FAN

(12VDC FAN, 150 CFM each)

DELTA

PN: FFB1212EH

2X FAN

(12VDC FAN, 27.55 CFM each)

DELTA

PN: AFB0612HH-A

Airflow Direction Air Flow Diagram (Side Plate Removed)

TOP

AIR

EXHAUST

BOTTOM

AIR

INTAKE

(Chassis showing Customer-Installed Jonathan 515QD-22-P Slides and Rear Customer Installed Brackets)

10.75” 14.63”

(3.88”)

• 300 Watts in a 3U x 10HP x 160mm Modular Design

• Wide Range AC Input with Active Power Factor Correction

• Meets MIL-STD-1399, Section 300A (Type 1) for Voltage Range Specified

• VITA 62 Outputs

• 12V/10A

• +3.3V/20A

• +5V/20A

• Aux +12V/1A

• Aux -12V/.75A

• Aux +3.3V/2A

• No Minimum Load Required

• VITA 62 Convection Cooled Style

• Ruggedized Mechanical Design

Power Supply Details

(2) Switching Power, Inc. - 300W Convection Cooled OpenVPX VITA 62 Compliant Power Supplies (VPX-300P-CONV-10HP)

• Backplane ports available

• 7x 40G base-KR4/10G base-KX4 ports or twenty-eight 10G base-KR/1G Base-KX ports

• 2x 10G base-KR/1G Base-KX ports

• 2x SFP+ ports on the front panel (1000-BT, 1000-SX, 1000-LX, 10G base-SR, 10G base-LR)

• RUGGED environmental grade: -40C to +75C operating temperature

• Convection cooled

• Conformal coated

• Redundancy Failover

Payload Card Details

(1) Cometh4582a Ethernet Switch (T4582A-782-RFO)

Interconnect Diagram

I/O Cabling HDMI to DVI-D Cable

I/O Cabling (Continued) USB Type A to Mini USB Cable

I/O Cabling (Continued) Cable

Data Sheet

PSU

PSU

Data Cabling D-SUB 9 elma.com

USB 2.0

USB 2.0

elma.com

Display Port Cable Assembly

Display Port Cable Assembly

Backplane DB9 Connector

Backplane Mini USB Connector

Backplane HDMI Connector

Front Panel DB9 Connector/Cable

Front Panel HDMI Connector

Internal Serial Cable DB9

Internal USB Cable Mini USB Connector x2

Internal HDMI to DVI Cable

DVI Dust Cover

USB Dust Cover

RS232 Dust Cover

Line Filter

Component Data Sheets Fuse

A17177 NSWC CDR 02-25-22x2 Scrubbed.pdf
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NSWC VPX Chassis - Project Presentation -scrubbed.pdf
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NSWC_Netlist.pdf
Slot1- SBC
Slot2-Switch
Slot3-NAI-68G5
Slot4-NAI-68G5
Slot5-NAI-68G5
Slot6-NAI-68G5
Slot7-NAI-68G5
Slot8-NAI-68G5
Slot9-NAI-68G5
Slot10-Switch_Ext
Slot11-Switch_Ext
Slot12-Switch_Ext

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File details come from the government source that posted it. Updated .