J-1_063-18_Composite_work_package.pdf

DEPARTMENT OF THE NAVY

SERMC (NMD)

COMMAREXSECGRU TWO (NECC 4365)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: SERM-063-18

INCLUDES ALL CHANGES THROUGH 7/11/2018

INDEX

SHIP: COMMAREXSECGRU TWO (NECC 4365) SERM-063-18

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-19 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE

009-01 General Criteria; accomplish

009-02 Environmental Compliance Reports for Material Usage at Naval Facility;

accomplish

009-03 Toxic and Hazardous Substance; control

009-04 Quality Management System; provide

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

009-08 Shipboard Fire Protection and Fire Prevention; accomplish

009-10 Asbestos-Containing Material (ACM); control

009-18 Magnetic Material; control

009-19 Provisioning Technical Documentation (PTD); provide

009-20 Government Property; control

009-21 Logistics and Technical Data; provide

009-23 Interference; remove and install

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

009-29 CANCELLED

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

009-60 Schedule and Associated Reports for Availabilities Over 9 Weeks in Duration;

provide and manage

009-61 Shipboard Use of Fluorocarbons; control

009-65 Polychlorinated Biphenyls (PCBs); control

009-67 Integrated Total Ship Testing; manage

009-69 Heavy Weather/Mooring Plan; provide

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and Housekeeping for Unmanned Vessels; accomplish

009-72 Physical Security at a Private Contractor Facility; accomplish

009-73 Shipboard Electrical/Electronic Cable Procedure; accomplish

009-74 Occupational, Safety and Health Plan; accomplish

009-79 Government Owned Material (GOM) Status; report

009-80 Ship Facilities; maintain

009-81 Compartment Closeout; accomplish

009-82 Installation of Equal Component Vice Specified Component; report

009-84 Threaded Fastener Requirements; accomplish

ITEM_NO. TITLE

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution Prevention Act (PPA) Information; provide

009-94 General Environmental Work at Contractor Facility; accomplish

009-97 Shipbuilding and Ship Repair Operations National Emission Standard for Hazardous Air Pollutants (NESHAPS) for Surface Coating Information; provide

009-99 Ship Departure Report; provide

009-100 Ship's Stability; maintain

009-101 Ship Transit and Berthing; accomplish

009-102 Alteration Verification; provide

009-103 Weight and Moment Change Data; provide

009-106 Work Authorization Form Coordinator (WAFCOR); provide

009-108 CANCELLED

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish

009-111 Schedule and Associated Reports for Availabilities 9 Weeks or Less in Duration; provide and manage

009-117 Combat Systems, Light-Off; support

009-118 CG Deck Loading; accomplish

009-120 Fact Finding and Critique of Unplanned Event; manage

009-122 Temporary Padeye; install and remove

TITLEITEM NO.

CATEGORY II. FY-19 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER

009-25 Structural Boundary Test; accomplish

009-26 Deck Covering; accomplish

009-32 Cleaning and Painting Requirements; accomplish

009-90 Technical Representative; provide

ITEM NO. TITLE

Administrative Requirements; accomplish000-00-001

Accountability of Manhour and Material Reservation; accomplish042-11-001

TYCOM Reservation Task Requests (RTRs); manage042-11-002

Deck Equipment; replace066-11-001

3410 Dauntless Trailer Overhaul; accomplish084-11-001

Cabin Modification and Repair; accomplish100-11-001

Structural Repair; accomplish100-11-002

Gun Tub; repair110-20-001

PORT and STBD Propulsion Diesel Engine; upgrade233-11-001

Marine Gear Overhaul; accomplish240-11-001

Water Jet Overhaul; accomplish247-11-001

Electrical Installation and Modification; accomplish300-11-001

Intercommunication System (GENTEX, Harris, Shakespeare, PRC-117/PRC-150); accomplish

410-11-001

Navigation System Upgrade; accomplish420-11-001

Ventilation Repairs; accomplish512-11-001

Steering; replace561-11-001

Label Plates; replace602-11-001

Door and Hatch; repair620-11-001

Preservation; accomplish630-11-001

Deck Covering; replace634-11-001

Page 4 of 4 EXECUTING WORK

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 000-00-001

COAR: 26 PCN: SERV-L001

BWST FILE NO: 000-001 CMP: NONE

REVISED: 11 Dec 2014 PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 000-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Administrative Requirements; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 standard Items

3. REQUIREMENTS:

3.1 This paragraph is written as a repository for reports generated from Standard Items that are not tied to a specific work item.

3.2 The boat and trailer will be picked up by the contractor and delivered to the contractor’s facility within 4 working days after award.

3.2.1 Boat and trailer shall be transported from Coastal Riverine Squadron (CRS), Naval Air Station Jacksonville, Florida.

3.2.2 Boat will be on a trailer that has a pintle type-coupling.

3.2.3 Notify the SUPERVISOR 3 working days prior to all movements of the vessel.

3.3 Prior to removal from the government installation, conduct a joint inspection with the SEPERVISOR and video tape the boat systems, equipment, hull, and trailer to document the existing condition.

3.3.1 Submit one copy of the video tape to the supervisor

documenting the as found condition of the boat.

3.4 Submit one legible copy, in hard copy or approved transferrable media, of a report listing BoatAlts and LARs installed during this availability to the SUPERVISOR.

3.5 The boat and trailer shall be returned to Coastal Riverine Squadron, Naval Air Station Jacksonville, Florida by the contractor no later than the contract end date.

3.6 Retain all items that were removed during repair and return to CRS- 10, Naval Station Jacksonville, Florida.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365)

SSP: SERM-063-18 2 of 2 ITEM NO: 000-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 042-11-001

COAR: 26 PCN: SERV-L022

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Accountability of Manhour and Material Reservation;

accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Accomplish the following, in addition to the specific requirements of the Job Order, for Work Items which identify reservation of manhours or material dollars.

3.2 Identify task/discrepancies and initiate an estimate of manhours and material dollars on Reservation Task Request/Control Form (Attachment A) for each discrepancy or task identified to be accomplished under a reservation item or reservation paragraph, entering the date and estimate of labor and material, and deliver the estimate to the SUPERVISOR.

3.2.1 Reservation taskings shall not be used to accomplish work outside the scope of the specific Work Item identifying a reservation work paragraph.

3.3 The SUPERVISOR shall review the estimate submitted and if in agreement, shall sign the "RMC/NSA Authorization Agreement to Quote" blank, authorizing the work at the manhour and material dollars quoted.

The contractor shall then sign the "Contractor Obligation/Agreement to Quote" blank and enter the estimated start date. The RMC/NSA contracts representative shall initial the form in the blank provided.

3.3.1 If there is a difference of opinion in the estimate provided by the contractor and RMC/NSA, the manhours and material dollars shall be negotiated immediately to resolve the difference. The negotiated manhour and material dollars shall then be entered in the provided "Revised Estimate" blocks with the required signatures as indicated in 3.3.

3.4 The Contractor shall enter the work completion date, sign and date the control form, and submit to the SUPERVISOR within two (2) days after completion of the tasking authorized.

SSP: SERM-063-18 2 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.5 Submit one legible copy, in approved transferrable media, of a weekly report listing all Work Items with manhour and material reservation paragraphs identified to the SUPERVISOR.

3.5.1 The report shall contain the following; Work Item number, reservation control form serial number, reservation paragraph number, total original manhours and material dollars allocated in each paragraph, the manhour and material dollars negotiated for each authorized tasking, and the remaining balances of manhour and material dollars.

3.6 Submit one legible copy, in approved transferrable media, of a final report no later than five days after completion of the availability to the SUPERVISOR.

3.6.1 The report shall contain the same information specified in 3.5.1.

3.7 The reservation manhours and material dollar requirements listed in the individual Work Items are a part of this contract under the original solicitation and award. Therefore they are subject to the provisions, terms, conditions and clauses of this contract job order and the Master Ship Repair Agreement (MSRA)/The Agreement for Boat Repair (ABR).

3.7.1 The manhour reservation shall include both prime contractor and sub contractor efforts.

3.8 The balance of hours remaining in the reservation items after negotiations have concluded, and it is evident that no additional work will be tasked, is subject to a decrease change order.

3.9 Only actual production manhours expended will be considered towards the contractors obligation to provide the defined reservation manhour effort. While supervision, quality assurance, and other nonproductive labor should be included in the pricing for reservation items in the original bid, they shall not count towards satisfying the contractors obligation to provide reserved manhours. The production manhour reservation shall not include any allowance for technical representatives or for any other Government directed source unless specifically addressed in the individual Work Item.

3.10 Material dollars shall be based on actual costs to the Contractor of acquiring the materials provided. Material dollars may include freight or duties which would be reflected on the invoice for the material. The Contractor shall not be allowed to add material handling charges, overhead (including G and A), or profit into the actual cost of materials expended toward the reservation.

4. NOTES:

SSP: SERM-063-18 3 of 3 ITEM NO: 042-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

4.1 The information received in the consolidated final report of 3.6 will be used by the Contracting Officer in the issuance of one contract modification, which will be a final settlement for all reservation Work Items.

4.2 The reservations listed in the individual Work Items are not to be considered Time and Material or a Level of Effort. Once the scope of work for a task has been listed and a mutually agreeable number of manhours or materials has been agreed to, neither party will be entitled to an adjustment based on actual manhours or material dollars required.

4.3 Each task shall not exceed 25 mandays without approval of the Project Manager.

4.4 The SUPERVISOR will serialize each reservation control form.

4.5 A tracking log is provided as Attachment B.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 042-11-002

COAR: 26 PCN: SERV-L023

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 1 ITEM NO: 042-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: TYCOM Reservation Task Requests (RTRs); manage

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

3. REQUIREMENTS:

3.1 Provide 20 mandays of labor and 2,000 dollars of material to effect Government responsible repairs identified during execution of work as directed by the SUPERVISOR. If the total cost is less than the authorized manday and dollar amounts, remaining funds will be subject to recoupment.

The contractor is not authorized to exceed these limits.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a weekly report in accordance with work specification 042-11-001 to document labor and material expenditures to the SUPERVISOR.

3.2 These mandays and material dollars shall be tasked, authorized, and managed utilizing the RTR form in accordance with work specification 042- 11-001, Accountability of Manhour and Material Reservation; accomplish.

3.3 No work under this reservation shall commence without an authorized RTR form signed by the Contracting Officer's representative.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 066-11-001

COAR: 26 PCN: SERV-L007

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 066-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Deck Equipment; replace

1.2 Location of Work:

1.2.1 Throughout the Boat

1.3 Identification:

1.3.1 Quantity (One Each), Boat Hook, Aluminum, 8 foot, Telescopic

1.3.2 Quantity (One Each), Danforth 12 LB Anchor, Ref 2.2

1.3.2.1 Quantity (6 Ft), 5/16 inch galvanized chain

1.3.2.2 Quantity (150 Ft), 1/2 inch Nylon Anchor Line

1.3.2.3 Quantity (4 Each), 1/2 Galvanized Shackles

1.3.3 Quantity (4 Each), 5/8 inch Black Double Braided Nylon Line, 35 foot length

1.3.4 Quantity (2 Each), 3/16 inch CRES Life Line, 38 inch

1.3.5 Quantity (2 Each), 3/16 inch CRES Life Line, 30 inch

1.3.6 Quantity (2 Each), Fire Extinguisher, 6 LB, ABC Dry Chemical

1.3.7 Quantity (One Assy.), SeaArk hybrid Collar System, Mfr Wing Inflatables, Ref 2.2

1.3.8 Quantity (One Each), Forward Sling, 15,975 Lbs. working load

1.3.9 Quantity (2 Each), Aft Sling, 10,590 Lbs. working load,

2. REFERENCES:

2.1 Standard Items

2.2 Outfit and Furnishings COTS Manual, 34-Foot “Dauntless” Patrol Boat

2.3 BoatAlt 34PB/2C, Canopy Top (Bimini Top) Addition

2.4 LAR 34PB-1506, Canopy Hoisting Sling Access

2.5 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.6 LAR 34PB-1304, Lifting Sling Material

2.7 S9086-TX-STM-010, NSTM Chap 583 BOATS AND SMALL CRAFT

2.8 583-5109471, 34 Ft Patrol Boat Hoist Fitting Upgrades

3. REQUIREMENTS:

3.1 Remove existing and install new each equipment listed in 1.3.1 through 1.3.6.

3.1.1 Template exact size, configuration, and location from

existing onboard conditions.

SSP: SERM-063-18 2 of 2 ITEM NO: 066-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2 Accomplish the requirements of 2.3.

3.2.1 Template from existing onboard conditions.

3.2.2 All welding shall be in accordance with 2.5.

3.2.3 Accomplish the requirements of 2.4.

(V)(G) "OPERATIONAL TEST"

3.3 Set up and dismantle canopy and frame 2 times. Allowable binding:

None.

3.4 Remove existing and install new each equipment listed in 1.3.7, to include inner air bladders, foam core, fabric sheaths (port & starboard), black rub strake, and 15 each sponson clamps.

3.5 Accomplish the requirements of 2.6.

3.6 Accomplish weight test of each equipment listed in 1.3.8 and 1.3.9, in accordance with chapter 583-7.4.1 of 2.7 and test notes T3 and T4 of 2.8.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 084-11-001

COAR: 26 PCN: SERV-L018

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 084-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: 3410 Dauntless Trailer Overhaul; accomplish

1.2 Location of Work:

1.2.1 Contractor Facility

1.3 Identification:

1.3.1 34 Foot "Dauntless" Patrol Boat Trailer

2. REFERENCES:

2.1 Standard Items

2.2 BoatAlt 34PB/45A;, Trailer Modifications

2.3 LAR 34PB-1504, Standard Trailer Modification for Launch and Load (45A)

2.4 LAR 34PB-1535, Standard Trailer Brake, Bunk & Parts Mod (All)

2.5 LAR 34PB-1644, Trailer Pintle Dimension Correction (45A)

2.6 LAR 34PB-1324, Installation of Pintle Ring Height Adapter on all 34’ Boatmaster Trailers (45A)

2.7 LAR 34PB-1571, Trailer 10K Lubed Hubs

2.8 084-5110287 Rev A, 34FT Patrol Boat Trailer Modifications (45A)

2.9 Trailer COTS Manuals, 34- Foot "Dauntless" Patrol Boat

3. REQUIREMENTS:

3.1 After the boat is removed from the trailer, accomplish a complete structural inspection of the trailer frame to include each weldment and fitting.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR with in the first 20 percent of the availability.

3.2 Accomplish the requirements 2.2 through 2.7.

3.3 Accomplish acid wash of trailer frame with Sharkhide Aluminum Cleaner or equal, lightly hand tool clean to remove heavy corrosion and then treat with Sharkhide Metal Protectant or equal in accordance with manufacturers instructions.

3.3.1 Accomplish cleaning after all welding and prior to re-

assembly.

(I)(G) "CLEANLINESS INSPECTION"

3.4 Inspect trailer for cleanliness post welding and pre-assembly.

3.5 Remove existing and install new each isolation tape, item 35 of 2.8, SSP: SERM-063-18 2 of 2 ITEM NO: 084-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

or equal, between each wooden bunk and trailer frame, between all “D” ring plates and trailer frame and all contact areas of dissimilar metals.

3.6 Remove existing and install new each diamond plate fenders, including all fasteners and mounting hardware in accordance with 2.9.

3.6.1 Remove existing and install new each fender mounting tube bracket.

3.6.2 Remove existing and install new fender mounting tube bracket reflectors amber front and red rear.

3.6.3 Remove existing and install new fender mounting tube bracket end caps color black.

3.6.4 Remove existing and install new fender angle brace brackets.

3.7 Remove existing and install new all removed or disturbed fasteners, including shackle bolts, washers and nuts, using 2.9 for guidance.

(V)(G) "OPERATIONAL TEST"

3.8 Accomplish operational test of all trailer systems, including brakes and lights, prior to loading and transporting boat.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 100-11-001

COAR: 26 PCN: SERV-L011

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 3 ITEM NO: 100-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Cabin Modification and Repair; accomplish

1.2 Location of Work:

1.2.1 Cabin

1.3 Identification:

1.3.1 Equipment Rack

1.3.2 Quantity (4 Each), Bostrom Seat

1.3.2.1 Quantity (4 Each), Garelick Foot Rest, Anodized

Aluminum,Black

1.3.3 Quantity (2 Each), Gun Stowage Drawer

1.3.4 Quantity (2 Each), Aft Bulkhead Window

1.3.5 Quantity (One Each), Head Fan

1.3.6 Quantity (2 Each), Cabin Fan

1.3.7 Quantity (5 Each), Light, Interior

1.3.8 Quantity (8 Each), Vent Diffuser, Interior Cabin

1.3.9 Windshield Wiper Assembly

1.3.10 Quantity (One Each), Door, Sanitary Space

2. REFERENCES:

2.1 Standard Items

2.2 BoatAlt 34PB/54B, Equipment Rack Modification

2.3 LAR 34PB-1542, Equipment Rack Carpet Board Installation for Cabling

2.4 LAR 34PB-1544, COGENT Power Supply Install Post Rack

2.5 LAR 34PB-1550, COMS Rack Step mount material sub

2.6 LAR 34PB-1559, Electronic Equipment Integration Guidance

2.7 LAR 34PB-1721, Longitudinal Clarification Associated with Equipment Rack

2.8 LAR 34PB-1810, Carbon Monoxide Monitor Obsolscence

2.9 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.10 Outfit and Furnishing COTS Manuals, 34-Foot “Dauntless” Patrol Boat

2.11 LAR 34PB-1416, Drawer Slides Replacement

2.12 LAR 34PB-1436, Drawer Material Replacement

2.13 1689-303, Pilot House Layout

2.14 5107858 Rev A, Standard Electrical Installation Requirements and

SSP: SERM-063-18 2 of 3 ITEM NO: 100-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

Nomenclature

2.15 1613-502, DC Electrical

2.16 BoatAlt 34PB/58B, Electronic Navigation System Upgrade

2.17 LAR 34PB-1803, NAVNET 3D Modification for Overhaul/Modernization

2.18 LAR 34PB-1806, ECDIS/N Docking Station Install with AIS Serial Input in Conjunction with NAVNET 3D

2.19 Command, Control, and Communication COT Manual, 34-Foot “Dauntless” Patrol Boat

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2 through 2.8.

3.1.1 Welding shall be accomplished in accordance with 2.9.

3.2 Remove existing and install new each equipment listed in 1.3.2 in accordance with 2.10.

3.2.1 Template from existing onboard conditions.

3.3 Remove existing and install new each equipment listed in 1.3.3, to include carpet and drawer pulls.

3.3.1 Template from existing onboard conditions.

3.3.2 Accomplish the requirements of 2.11 and 2.12.

3.4 Remove existing and install new each bulkhead and overhead panel, to include wood, grey carpet, plastic trim, and pin button, using 2.13 for guidance.

3.4.1 Template from existing onboard conditions.

3.5 Remove existing and install new each equipment listed in 1.3.4, in accordance with 2.13.

3.6 Remove existing and install new each window seal, gasket and associated hardware in location listed In 1.2.

3.6.1 Template from existing onboard conditions.

3.7 Accomplish the requirements of 009-25 of 2.1 for a water hose test of each window repaired in 3.5 and 3.6. Allowable leakage: None.

3.8 Remove existing and install new each equipment listed in 1.3.5 through 1.3.7, in accordance with 2.14 and 2.15.

3.8.1 Template from existing onboard conditions.

3.9 Remove existing and install new fasteners, door latch and knob assembly, and strike plate for equipment listed in 1.3.10.

3.9.1 Template from existing onboard conditions.

3.10 Remove existing and install new each equipment listed in 1.3.8.

3.10.1 Template from existing onboard conditions.

3.11 Remove existing and install new each equipment listed in 1.3.9, to include windshield wiper arms, blades, washer tanks, mounts, motors, pumps, tubing switches and hangers.

SSP: SERM-063-18 3 of 3 ITEM NO: 100-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.11.1 Template from existing onboard conditions.

3.11.2 Fill each windshield washer tank with Rain-X All Season windshield washer anti-freeze fluid or equal.

3.12 Accomplish the requirements of 2.16 through 2.18, using 2.19 for guidance.

3.12.1 Crate and secure the equipment removed in 3.12. Packing shall be equal to that used for the equipment provided by the Government. Crated equipment shall be turned in to the SUPERVISOR within 10 days after removal.

3.13 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 2 AY Cable Assembly 000-167-

6150-01- 612-9522 3.12

2. 1 EA

24" Antenna Sensor DRS4D

5985-01- 582-3346 3.12

3. 1 EA

12" Multifunction Display MFD-12

LL-H7D-

8179 3.12

4. 1 EA Hub Network HUB 101 7035-66- 157-9105 3.12

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 100-11-002

COAR: 26 PCN: SERV-L013

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 100-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Structural Repair; accomplish

1.2 Location of Work:

1.2.1 Throughout the boat

1.2.2 Engine Compartment

1.3 Identification:

1.3.1 Quantity (One Each), Life Ring, 24 inch

1.3.2 Quantity (2 Each), Bilge pump, Mfr. Ultra Safety Systems

2. REFERENCES:

2.1 Standard Items

2.2 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.3 1689-209, Thru Hull Penetrations

2.4 LAR 34PB-1494, 34PB Life Ring Relocation

2.5 LAR 34PB-1442, 34FT PB CCFLIR System

2.6 Hull, Bilges, Deck and Structure COTS Manual, Dauntless 34FT Patrol Boat

2.7 BoatALT (67B), Anchor Locker Platform Modification

2.8 LAR 1807, Anchor Locker Structural Modification

3. REQUIREMENTS:

3.1 Accomplish the following structural repairs.

3.1.1 Remove existing and install new 40 square feet of hull plating as designated by the SUPERVISOR using 2.3 for guidance.

3.1.2 Vee-out and weld 30 linear feet of cracks or deteriorated and damaged welds. Area of repairs shall include deck, bulkhead, shell plating, and overhead.

3.1.3 Accomplish 10 square feet of base metal repair (BMR) as designated by the SUPERVISOR.

3.1.4 Template from existing onboard conditions.

3.1.5 All welding shall be in accordance with 2.2.

3.2 Accomplish the requirements of 2.4

3.2.1 Remove existing and install new equipment listed in 1.3.1.

3.2.1.1 Template from existing onboard conditions.

3.3 Inspect all thru hull penetrations and valves, using 2.3 for guidance.

SSP: SERM-063-18 2 of 2 ITEM NO: 100-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.3.1 Lubricate all thru hull valves.

3.3.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.

3.4 Accomplish the requirements of 2.5.

3.5 Remove existing and install new each equipment listed in 1.3.2, including float switches, hoses and bilge hose clamps, using 2.6 for guidance.

3.5.1 Template from existing onboard conditions.

3.6 Remove existing and install new transom A/C drain overboard discharge pipe penetration, using 2.3 for guidance.

3.6.1 Template from existing onboard conditions.

3.7 Provide 5 mandays of labor and 500 dollars of material to replace nuts, bolts, washers, pipe clamps, and other fasteners, as designated by the SUPERVISOR, in location listed in 1.2.

3.7.1 Submit one legible copy, in hard copy or approved

transferrable media, of a weekly report in accordance with work specification 042-11-001 to document labor and material expenditures to the SUPERVISOR.

3.7.2 Template from existing onboard conditions.

3.8 Accomplish the requirements of 2.7 and 2.8.

3.8.1 Welding shall be accomplished in accordance with 2.2

3.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 110-20-001

COAR: 26 PCN: SERV-L014

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 110-20-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Gun Tub; repair

1.2 Location of Work:

1.2.1 Bow

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 LAR 34PB-1712, Gun Tub Seat (All)

2.3 TO300-AU-SPN-010, Fabrication, Welding and Inspection of Small boats and Craft, Aluminum Hulls

3. REQUIREMENTS:

3.1 Remove existing and install new gun tub drain hose, clamps and hardware.

3.1.1 Template from existing onboard conditions.

3.2 Remove existing and install new peel and stick non-skid to all steps and rungs in accordance with 009-26 of 2.1.

3.3 Accomplish the requirements of 2.2.

3.4 Remove existing and install new Gun Tub padding and upholstery.

3.4.1 Template from existing onboard conditions.

3.5 Remove and weld fill all button snap holes.

3.5.1 All welding shall be accomplished in accordance with 2.3.

3.6 Remove existing and install new aluminum Keder top rails and snaps.

3.6.1 Template from existing onboard conditions.

3.7 Accomplish the requirements of 009-32 of 1.2 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: SERM-063-18 2 of 2 ITEM NO: 110-20-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 233-11-001

COAR: 26 PCN: SERV-L012

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 4 ITEM NO: 233-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: PORT and STBD Propulsion Diesel Engine; upgrade

1.2 Location of Work:

1.2.1 Engine Compartment

1.3 Identification:

1.3.1 Quantity 2 (EA) Port and Starboard Propulsion Diesel Engine, Model No. 6BTA5.9M, 370HP, Cummins, 6 Cylinder

1.3.2 Quantity 2 (EA) Port and Starboard Propulsion Diesel Engine, Model No. QSB6.7, 425HP, Cummins, 6 Cylinder

2. REFERENCES:

2.1 Standard Items

2.2 BoatAlt 34PB/37B Rev A, Engine Upgrades and Standardization

2.3 LAR 34PB-1813 (37B), Belt Guard Modification

2.4 LAR 34PB-1808 (37B), ECM Converter Protection Breaker Installation

(FY04-10)

2.5 LAR 34PB-1538 (37B), Livorsi Control Levers Part Number Modification

2.6 Propulsion COTS Manual, 34-Foot "Dauntless" Patrol Boat

2.7 583-5108380, 34-FT Patrol Boat Outdrive to Waterjet Conversion Mechanical Arrangement (with Trim Tabs) and Installation

2.8 CV42 Aquadrive Antivibration, Technical Information and Installation Instructions

2.9 LAR 34PB-1414, 34PB Fuel Gauge Replacement

2.10 1613-402, Fuel Piping

2.11 Auxilary Systems, COTS Manual, 34-Foot "Dauntless" Patrol Boat

2.12 BoatAlt 34PB/42A, Fire Suppression System Agent Replacement

3. REQUIREMENTS:

3.1 Remove, crate and secure the equipment listed in 1.3.1. Packing shall be equal to that used for the equipment provided by the Government.

Crated equipment shall be turned in to the SUPERVISOR within 10 days after removal.

3.2 Accomplish a Dynamometer test for equipment listed in 1.3.2 for One hour by an authorized Cummins test facility.

3.2.1 Submit one legible copy, in hard copy or approved

SSP: SERM-063-18 2 of 4 ITEM NO: 233-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.3 Accomplish the requirements of 2.2 through 2.5 for the equipment listed in 1.3.2.

3.3.1 Remove existing and install new V-belts with (P/N 4946197 Belt, V).

3.3.2 Accomplish V-belt alignment.

3.3.3 Remove existing and install new belt guards (P/N 5296593).

3.3.4 Remove existing and install new Serpentine drive belt (P/N 5307825).

3.4 Remove existing and install new throttle and shift cables with stainless steel end fittings in accordance with Detail 68-A and 72-A of 2.7.

3.5 Remove existing and install new Port and Starboard Aquadrive systems to include adaptors, fasteners and hardware in accordance with 2.8.

3.6 Remove existing and install new engine gauges, to include volt meter, engine temperature, oil pressure, marine gear pressure gauges, associated wire harnesses, engine wiring harness, Smart Craft Harness, jumpers, J-blocks, splitters, TPS, all switches, light bulbs, circuit breakers, navigation lights and horn using 2.6 for guidance.

3.7 Remove existing and install new Fuel Gauge and fuel level sending unit in accordance with 2.9.

3.8 Remove existing and install new fuel piping system, new fuel hoses, stripping pump, stripping lines and clamps in accordance with 2.10 and 2.11.

3.9 Remove existing and install new port and starboard Racor mount, body, fittings, hardware and filter elements in accordance with 2.10 and 2.11.

3.9.1 Racor filter elements shall be 10 microns.

(V)(G) "OPERATIONAL TEST"

3.9.2 Accomplish an operational test of the new Racor filter system in accordance with 2.10. No sticking, leaking or binding permitted.

Allowable leakage: None

3.10 Remove and dispose of system fluids from fuel oil tank in accordance with federal, state, and local laws, codes, ordinances, and regulations.

3.11 Remove fuel tank access covers.

3.12 Clean fuel tank free of debris and foreign matter.

3.13 Remove Port and Starboard baffle plates from fuel tank.

SSP: SERM-063-18 3 of 4 ITEM NO: 233-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.14 Accomplish a visual inspection of fuel tank for existing preservation coating, structural integrity, deterioration, pitting, cracks, and areas of damage or distortion, including sounding tubes, tank vents, overflows, piping, structural members, manhole covers and mounting fittings.

3.14.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.14 to the SUPERVISOR.

3.15 Remove existing and install new fuel tank fill and fuel tank vent in accordance with 2.10.

3.16 Upon satisfactory visual inspection re-install baffle plates and access covers.

3.17 Accomplish the requirements of 009-25 of 2.1 for a completion air test of fuel tank. Test pressure shall be 2 PSIG. Maintain test pressure for 15 minutes for temperature stabilization prior to start of test. Hold test pressure for 10 minutes. Allowable drop in pressure:

None.

(V)(G) "OPERATIONAL TEST"

3.18 Accomplish an operational and tightness test of raw water strainers, and inspect for leaks, proper operation, and unobstructed flow. Allowable leakage: None.

3.19 Accomplish the requirements of 2.12.

(V)(G) "OPERATIONAL TEST"

3.20 Accomplish an operational and tightness test of Fire Suppression System Agent installation in accordance with manufacturers instructions.

Inspect for leaks, proper operation, and unobstructed flow. Allowable leakage: None.

3.21 Remove existing and install new engine compartment interior latches and sound board insulation.

3.21.1 Remove existing and install new engine compartment hatch gas shocks.

3.22 Remove existing and install new engine exhaust padding on equipment listed in 1.3.2.

4. NOTES:

4.1 Cummins Sales and Service

755 Picketville Rd.

Jacksonville, FL. 32220

904-378-1902

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: SERM-063-18 4 of 4 ITEM NO: 233-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 KT

CUMMINS QSB 6.7

ENGINE/PARTS KIT

(STBD) S091448

9999-00- S09-1448

2. 1 KT

CUMMINS QSB6.7

ENGINE/PARTS KIT

(PORT) S091064

9999-00- S09-1064

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 240-11-001

COAR: 26 PCN: SERV-L019

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 2 ITEM NO: 240-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Marine Gear Overhaul; accomplish

1.2 Location of Work:

1.2.1 Engine Compartment

1.3 Identification:

1.3.1 Port and Stbd Marine Gear, Model MG 5075 SC

2. REFERENCES:

2.1 Standard Items

2.2 MG 5075SC, Marine Transmission Service and Installation Manual

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1. To Provide the services of a qualified on-site Technical Representative

3.2 Remove equipment listed in 1.3 in accordance with 2.2.

3.3 Visually inspect the removed equipment listed in 1.3 for general condition and completeness using 2.2 as a guide.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR within 3 days of visual inspection.

3.4 Disassemble, clean and inspect all marine gear components, including heat exchangers.

3.4.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR within 3 days of disassembly.

3.5 Remove existing and install new, clutches, bearings, needle bearings, pins, clips, piston clutch, thrust races, gaskets, hoses, constant torque hose clamps, fluids, oil feed bushing, oil pump support bushings, sleeves and seals.

3.6 Re-assemble equipment listed in 1.3 in accordance with 2.2.

3.6.1 Fill equipment oil sumps with SAE HD-40 in accordance with 2.2.

SSP: SERM-063-18 2 of 2 ITEM NO: 240-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.7 Degrease, clean and soda blast each equipment listed in 1.3.

3.8 Accomplish the requirements of 009-32 to each equipment listed in

1.3 and in accordance with manufactures specifications.

3.9 Re-install and re-connect the equipment listed in 1.3 to include marine gears in location listed in 1.2.1.

(V)(G) "OPERATIONAL TEST"

3.10 Accomplish an operational test of the equipment listed in 1.3 in accordance with 2.2.

3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Source for marine gear overhaul services is:

Great Lakes Power Service

8226 Philips Hwy Building 100 Suite 5

Jacksonville, FL 32256

(904) 380-3196

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 247-11-001

COAR: 26 PCN: SERV-L020

CMP: NONE

PLANNER: BELIVEAU, RON

SSP: SERM-063-18 1 of 3 ITEM NO: 247-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Water Jet Overhaul; accomplish

1.2 Location of Work:

1.2.1 Boat Transom

1.3 Identification:

1.3.1 Port and Stbd Hamilton Jet Unit, Model No. HJ-292

2. REFERENCES:

2.1 Standard Items

2.2 Model Number HJ292, HamiltonJet Installation and Service Manual

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1, to provide the services of a qualified on-site technical representative.

3.2 Disassemble, clean each internal and external surface free of foreign matter, and inspect each part for defects for equipment listed in

1.3 (including, but not limited to the inlet duct, bearings, bucket, tail pipe, and shaft) for each jet in accordance with 2.2.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of 3.1 and recommended repairs to the SUPERVISOR within 3 days after disassembly.

3.3 Remove existing and install new each water seal, anode, seal, bushing, O-ring, shaft pack core, washer, special tab lock, seal scraper, marine bearing and shaft sleeve, wear ring, shaft thrust bearing, seal sleeve, and bearing carrier, jet hydraulic pump reservoir unit, HSRO servo valve, Saginaw pump with sensor, steering deflector pivot pin, steering housing nozzle, reverse duct pivot pin, reverse duct spacer washer, hose, hydraulic valve, and hydraulic pump v-belt (2 per shaft).

3.3.1 Water seal surfaces shall not come into contact with oils, lubricants, or skin.

3.3.2 Apply Loctite as required in accordance with Section 10 of 2.2

(V)(G) "PRESSURE TEST"

3.4 Accomplish waterjet housing pressure test, using clean fresh water, at 2 PSI and hold for 2 minutes. Allowable leakage: None.

3.5 Remove existing and install new reverse bucket hydraulic cylinder

SSP: SERM-063-18 2 of 3 ITEM NO: 247-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

seals.

3.6 Remove existing and install new zinc anodes on equipment listed in

1.3 in accordance with 2.2.

3.7 Remove existing and install new Water Jet 16.5 kw impellers.

3.8 Deliver 2 (EA) tailpipe assembly stators to an authorized Hamilton Water Jet Service Center for overhaul. Ensure new stator specification and tolerances are in accordance with 2.2.

3.9 After assembly of both water jets and controls, accomplish the requirements of section 6 of 2.2.

3.9.1 Submit one legible copy, in hard copy or approved

transferrable media of the results of 3.9, including the blade tip clearance between both impellers and their associated wear rings as well as the torque applied to each impeller nut and the completed impeller installation. Report shall be submitted within 3 working days after assembly to the SUPERVISOR.

(V)(G) "INSPECTION"

3.10 Accomplish final assembly of equipment listed in 1.3. Inspection shall be performed by an authorized Hamilton Jet certified representative.

3.10.1 Submit one legible copy, in hard copy or approved

transferrable media the results of 3.10 to the SUPERVISOR within 3 days of inspection.

3.11 Accomplish the requirements of 009-32 of 2.1, for equipment listed in 1.3.

3.12 Apply Grease to waterjet grease fittings with Mobil XHP 222, type grease in accordance with 2.2.

3.13 Obtain the services of OEM authorized Hamilton Waterjet, Twin Disc and Cummins representatives to verify that the installation, alignment and initial test of the new installations meet OEM requirements.

Documentation of Hamilton acceptance of the installation, including alignment criteria and readings, shall be provided to the Government prior to waterborne trials.

SSP: SERM-063-18 3 of 3 ITEM NO: 247-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.13.1 Submit one legible copy, in hard copy or approved media of the results of the results of 3.14, including the acceptance of installation and alignment and operational readings.

(V)(G) "TEMPERATURE READINGS"

3.14 Accomplish bearing housing temperature readings on each jet during sea trials after 15 and 30 minutes of operation.

3.14.1 Submit one legible copy, in hard copy or approved

transferrable media of the results to the SUPERVISOR within 3 days of sea trial.

3.15 Provide new (2 each) spare water jet hydraulic pump V-belts.

3.16 Lubricate the port and starboard water jet drive shafts with Shell Super Duty #2 grease.

3.17 Lubricate and grease the water jets after reassembly and again after sea trials.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: COMMAREXSECGRU TWO (NECC 4365) ITEM NO: 300-11-001

COAR: 26 PCN: SERV-L015

CMP: NONE

PLANNER: BELIVEAU, RON

MADDEN, WILLIE

SSP: SERM-063-18 1 of 3 ITEM NO: 300-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Electrical Installation and Modification; accomplish

1.2 Location of Work:

1.2.1 Throughout the Boat

1.3 Identification:

1.3.1 Cabin Top Security Light Bar Edge Ultra LC-Series

1.3.2 24VDC Converter VTC 1015 Series

1.3.3 Remote Spot Light Model 62022/26/40/46-4 Series

1.3.4 Battery Charger Protech 4 Series

1.3.5 Inverter, 300W, P/N Sp-3000-124

1.3.6 24V DC Panel "C"

1.3.7 12V DC Panel "A"

2. REFERENCES:

2.1 Standard Items

2.2 BoatAlt 34PB/40B, EO/IR Installs

2.3 BoatAlt 34PB/9B, EO/IR Sensing Installation

2.4 495-5110239, 34Ft Patrol Boat (FY 04/05) EO/IR Electronics Installation

2.5 LAR 34PB-1529, MCT and Fitting Install

2.6 LAR 34PB-1736, MCT Starboard Installation

2.7 1613-502, D/C Electrical

2.8 BoatAlt 34PB/43B, Cabin Top Security Light Bar

2.9 422-5110243, 34FT PATROL BOAT CABIN TOP 24V SECURITY LIGHT BAR

REPLACEMENT

2.10 LAR…