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- Solicitation number
- N00173-13-R-PW10
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Draft Statement of Work
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Solicitation No. N00173-13-R-PW10 Exhibit B (draft)
NAVAL RESEARCH LABORATORY
Subsystems and Modules for RF Distribution System
STATEMENT OF WORK
Solicitation N00173-13-R-PW10
TABLE OF CONTENTS
TABLE OF CONTENTS
LIST OF FIGURES
LIST OF TABLES
1 Scope
1.1 Background
1.2 Abbreviations and Acronyms
2 Applicable Documents
2.1 Department of Defense (DoD) Specifications
2.2 DoD Standards
2.3 Other Government Documents
2.4 Non-Government Documents
2.5 Order of Precedence
3 Requirements
3.1 General Requirements
3.2 Special Requirements
3.2.1 Security Requirements
3.3 Detailed Tasks
3.3.1 Phase I: Design and Engineering
3.3.2 Phase II: Fabrication and Test
3.3.3 Support Services
4 Quality Assurance Provisions
4.1 Qualification Test Methods
5 Preparation for Delivery
5.1 Preparation for Shipment
5.2 Packaging and Packing of Spare Parts
5.3 Prohibited Packing Materials
5.4 Marking of Shipments
5.5 Unpacking Instructions
6 Appendix A: System Technical Manual
6.1 General Requirements
6.2 Overall System Functional Description
6.3 Operation
6.4 Maintenance
6.5 Logistic Support
6.6 Schematics, Drawings, and Tables
7 Appendix B: A-Level Performance Specifications
7.1.1 Common
7.1.2 Unit Type 1: 9x8 RF Switch Matrix
7.1.3 Unit Type 2: Ganged 2x1 Switches
7.1.4 Unit Type 3: 94x110 Broadband RF Switch Matrix
8 Appendix C
8.1 Qualification Cross-Reference Table
LIST OF FIGURES
Figure 1-1: SoS-Level System Diagram Figure 1-2: SCDS Subsystems Figure 7-1: 9x8 RFSM Top-Level Diagram Figure 7-2: 9x8 RFSM Hardware-Driven Control Port Timing Information Figure 7-3: Ganged 2x1 Switches Top-Level Diagram Figure 7-4: Top-Level Diagram for 94x110 Broadband RFSM Figure 7-5: Summary of RF Input, RF Output, and Connectivity Requirements for 94x110 Broadband RFSM (see Req’ts 0C-1-004 and 0C-1-005, 0C-1-009, 0c-1-010) Figure 7-6: Notional Capability Build-Out Plan (see Req’t 0C-1-006)
LIST OF TABLES
Table 3-1: Phase IA CDRLs Table 3-2: Phase IB CDRLs Table 3-3: Phase II CDRLs Table 7-1: Common SE States and Modes Specifications Table 7-2: Common Physical and Environmental SE Specifications Table 7-3: Common SE External Interface Specifications Table 7-4: Common SE Hardware Performance Specifications Table 7-5: Specific External Interface Requirements for 9x8 RFSM Table 7-6: 9x8 RFSM Port and Frequency Plan (see Req’ts 0A-1-001 and 0A-1-002) Table 7-7: 9x8 RFSM Hardware-Driven Control Ports: 66-pin Pin-out Table 7-8: 9x8 RFSM Hardware-Driven Control Port Commands Table 7-9: Specific Hardware/Performance Requirements for 9x8 RFSM Table 7-10: Specific External Interface Requirements for Ganged 2x1 Switches Table 7-11: Specific Hardware/Performance Requirements for Ganged 2x1 Switches Table 7-12: Specific Software Requirements for Ganged 2x1 Switches Table 7-13: Specific External Interface Requirements for 94x110 Broadband RFSM Table 7-14: Specific Hardware/Performance Requirements for 94x110 Broadband RFSM Table 7-15: 94x110 Broadband RFSM Variable Attenuator Details (Req’ts 0C-1-014 through 0C-1-016) Table 7-16: Specific Software Requirements for 94x110 Broadband RFSM Table 8-1: Qualification Cross-Reference Table
1 Scope This statement of work (SOW) defines the effort required for the design, engineering development, fabrication, and test of multiple units for three unique subsystems of an NRL signal conditioning and distribution system. Additionally, Section 7 defines performance specifications for these subsystems.
1.1 Background
The Naval Research Laboratory (NRL) is developing a radio frequency (RF) signal conditioning and distribution system (SCDS). The SCDS provides configurable connectivity between sensor assets and signal processor assets. To put the SCDS in perspective with the overarching system of systems (SoS), Figure 1-1 shows the SoS-level functional block diagram with the SCDS highlighted. The SCDS accepts outputs of the sensor systems, which can be broadly categorized into five suites of systems: Sensor Systems A, B, C, D, and E. The SCDS provides inputs to mission system equipment, which can be broadly categorized into five suites of equipment:
Mission System A, Mission System B, Mission System C, Mission System D, and Mission System E. The development relevant to this RFP pertains to three SCDS subsystems shown in Figure 1-2 as Unit Type 1, Unit Type 2, and Unit Type 3.
System of Systems, System
Control and Management
Sensor Systems
Signal Conditioning and Distribution (SCDS)
Global Storage
ELINT Mission System w/ Local
Recording
ELINT Mission System w/ Local
Recording Mission Systems
Figure 1-1: SoS-Level System Diagram
Figure 1-2: SCDS Subsystems
1.2 Abbreviations and Acronyms
API Application Programming Interface BIT Built-in Test BITE Built-in-Test Equipment BOM Bill of Materials CONOPS Concept of Operations CONUS Contiguous United States CDR Critical Design Review EC Engineering Change FC Field Change GFE Government Furnished Equipment GFI Government Furnished Information HMI Human Machine Interface ICD Interface Control Document KOM Kickoff Meeting NRL Naval Research Laboratory OCONUS Outside the Contiguous United States ODC Other Direct Charge PDR Preliminary Design Review RF Radio Frequency RFSM RF Switch Matrix
SE System Element SCD Specification Control Drawing SCDS Signal Conditioning and Distribution System SoS System of Systems SOW Statement of Work STM System Technical Manual
2 Applicable Documents
2.1 Department of Defense (DoD) Specifications
MIL-P-116 Methods of Preservation MIL-STD-129M Marking for Shipment and Storage
2.2 DoD Standards
2.3 Other Government Documents
2.4 Non-Government Documents
IEEE 802.3-2012 IEEE Ethernet Standards ASTM D3951 Standard Practice for Commercial Packaging IEC 61000-3-2 Electromagnetic Compatibility (EMC)
2.5 Order of Precedence
When the requirements of this specification or applicable subsidiary documents are in conflict, the following precedence shall apply:
a) Contract that references this specification
b) This specification
c) Applicable subsidiary documents
The contractor shall notify the contracting activity of each instance of conflicting, or apparently conflicting, requirements.
Nothing in this document supersedes applicable laws and regulations, unless a specific exemption or waiver has been obtained by those agencies, companies, or individuals to whom these performance requirements shall apply.
3 Requirements
3.1 General Requirements
The work required by this contract shall be performed in accordance with the A-level specifications and this SOW.
The contractor shall design, develop, fabricate, test, and deliver units as listed in this SOW to meet the performance criteria specified by the A-level specifications (appended to this SOW as Section 7) and in accordance with the detailed requirements in Section 3.2 below.
The contractor shall adhere to these requirements for each of the following three constituent subsystems:
• Unit Type 1: 9x8 RF Switch Matrix (RFSM)
• Unit Type 2: Ganged 2x1 Switches
• Unit Type 3: 94x110 Broadband Switch Matrix
3.2 Special Requirements
3.2.1 Security Requirements
The work required by this contract requires accessing information classified at the SECRET level.
The contractor personnel shall have a current, valid, and final SECRET clearance that is granted by the Department of Defense.
3.3 Detailed Tasks
3.3.1 Phase I: Design and Engineering
3.3.1.1 Program Management
The contractor shall establish and maintain operations that shall include the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or information, if applicable
• Risk management
3.3.1.2 Phase IA: Preliminary Design and Engineering
In Phase IA, the contractor shall refine their technical approach that was proposed as a response to the RFP associated with this SOW.
Within two weeks after contract award, the contractor shall support a Kickoff Meeting (KOM) at the contractor’s facility or at NRL for the purpose of reviewing the program requirements and A-level specifications.
Within two months after contract award, the contractor shall conduct a preliminary design review (PDR) for the three Unit Type designs to formally summarize the work performed by the contractor during this phase. The contractor shall explore engineering tradeoffs that support its decisions with regards to the design’s performance, cost, ease of manufacturing, reliability, supportability, and scalability.
The contractor shall demonstrate the following:
• Draft B-level (detailed) system and subsystem specifications are traceable to A-level specifications
• Risk analysis has been performed on the designs
• Draft mechanical, electrical, and software interface control documents (ICDs) are complete
3.3.1.2.1 Phase IA Deliverables
The format and delivery schedule for deliverables are outlined in the DD 1423s, Contract Data Requirements Lists (CDRLs).
The contractor shall provide the following deliverables:
• CDRLs as listed in Table 3-1.
Identifier Name Description A001 Quarterly Reports The contractor shall provide technical summary reports.
A002 Draft B-Level
Specifications Draft specifications for all three subsystems (unit types)
A003 Draft ICDs Draft ICDs for all three subsystems (unit types), including software, hardware, mechanical interface, and electrical interface
A004 PDR PDR material Table 3-1: Phase IA CDRLs
3.3.1.2.2 Government responsibilities
By the PDR, the Government will furnish the contractor with information concerning the cooling configuration of the 19” racks that will ultimately house the delivered hardware.
Within 2 weeks of contract award, the government will furnish the contractor with information concerning the thresholded power level for health and status monitoring of the 9x8 and 94x110 RFSMs.
3.3.1.3 Phase IB: Detailed Design and Engineering
As a result of the analyses and design work performed in Phase IA, the contractor shall perform detailed design and engineering tasks to finalize and formalize the design before unit fabrication.
Within two months of the award of Phase IB (within four months after the initial contract award), the selected contractor shall conduct a critical design review (CDR) for the three Unit Type designs to formally summarize the work performed by the contractor during this phase.
The contractor shall demonstrate the following:
• Final B-level (detailed) system and subsystem specifications are traceable to A-level specifications
• RF cascade analyses demonstrate RF performance requirements are met
• Updated risk analyses have been performed on the designs
• Final mechanical, electrical, and software interface control documents (ICDs) are complete
• Final factory acceptance test (FAT) plans, but not detailed test procedures, list validation methods and are traceable to fulfilling A-level specifications, including test methodologies
As documented in the A-level specifications (Section 7.1.4, Requirement 0C-1-006), a modular/scalable architecture for Unit Type 3 (94x110 Broadband Switch Matrix) is preferred. If the contractor proposes a modular design, the contractor shall furnish a table (CDRL A007) that includes a name, short description, and unit price for each constituent module. Additionally, the table shall include the quantity, type, and cost of modules necessary to implement the notional build-out plan shown in Figure 7-6 of Appendix B: A-Level Performance Specifications. This enables the government to establish an initial RF distribution capability and subsequently procure additional modules to provide an enhanced distribution capability up to and including the full capability of the Unit Type 3 design.
3.3.1.3.1 Phase IB Deliverables
The format and delivery schedule for deliverables are outlined in CDRLs.
The contractor shall provide the following deliverables:
• CDRLs as listed in Table 3-2.
A001 Quarterly Reports The contractor shall provide technical and financial summary reports.
A002 Final B-Level
Specifications Finalized specifications for all three subsystems (unit types)
A003 Final ICDs Final ICDs for all three subsystems (unit types), , including Software, Hardware, Mechanical Interface, and Electrical Interface.
A005 CDR CDR material A006 RF Performance
Report Calculated cascaded RF performance (Gain, Noise Figure, Dynamic Range, Isolation) for all valid signal paths
A007 Unit Type 3 Module Breakdown
Table defining constituent line-replaceable modules for Unit Type 3 (if any).
Table 3-2: Phase IB CDRLs
3.3.1.4 Anticipated Travel
The contractor shall be expected to travel once during Phase I to Washington, DC, for a formal meeting or informal technical exchange meeting. Other meetings shall be hosted at the contractor’s facility.
3.3.2 Phase II: Fabrication and Test
3.3.2.1 Unit Type 1: 9x8 RFSM
Upon award, the contractor shall fabricate and test a single system of Unit Type 1 (9x8 RFSM) per specifications listed in this SOW. Upon issuance of additional orders, the contractor shall fabricate and test up to an additional eleven units of Unit Type 1. The granularity of the options shall be one unit.
3.3.2.1.1 Program Management
The contractor shall establish and maintain operations that shall include the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or
3.3.2.1.2 Simulator/Emulator
Within one month of award, the contractor shall deliver a software-based simulator.
3.3.2.1.3 Test, Evaluation, and Delivery
The contractor shall demonstrate full compliance of all equipment and software with the A-level specifications.
Within 24 weeks after the Phase II award is made, the contractor shall have hosted and completed a factory acceptance test (FAT) in accordance with the finalized FAT plan (CDRL A0008). The contractor shall submit a draft FAT plan 60 days prior to the FAT for government review and revision. The government shall submit a revised FAT plan within 30 days after receipt of the draft FAT plan. Finally, the contractor shall submit a finalized FAT plan 15 days after receiving the government response. The FAT plan shall be traceable to the A-level performance specifications. The FAT test plan shall be a high-level test plan that specifies the requirements being tested and the format(s) for test results.
Delivery of the tested hardware shall be within 28 weeks of an award. The contractor shall deliver the resulting factory acceptance test (FAT) data and report (CDRL A009), which shall be signed by the contractor project manager. The FAT report shall, at option of the Government, be witnessed by an NRL staff member.
The contractor shall furnish a spares and replacement parts list (CDRL A010), which shall be all parts needed for maintaining the system for a period of 3 years or 20,000 hours of operation.
This list shall include sufficient information for procurement, including the quantity of recommended parts/modules for the Unit Type.
3.3.2.1.4 Drawing Packages
The contractor shall provide a drawings and supporting documentation (CDRL A011) concerning the installation of all procured equipment. The drawing package shall include the following:
a) Recommended installation criteria
b) Recommended installation test and verification procedures and requirements
c) Installation instructions
d) Weight and physical dimensions of each system
e) Power requirements for each power interface to external power
f) Cabling diagrams and connector pin-outs of all external interfaces and significant internal interfaces
g) Any additional information necessary for accurate interface control
The Government also reserves the right to provide the drawing package and data contained therein to future vendors that may be used to provide parts for the original system.
3.3.2.1.5 Technical Manuals
The contractor shall provide technical manuals in accordance with the requirements of Section 6, Appendix A: System Technical Manual. The contractor shall submit technical manuals for approval by the Government as per CDRL A012. Materials submitted for approval shall include all technical documentation for the installation, service, troubleshooting and operation of the RF Distribution Subsystems and Modules addressed by this SOW. The Government shall review the material in accordance with the requirements of Section 6 and CDRL A012. If the government determines that additional data is required to meet the requirements, the selected contractor shall submit supplemental documentation for approval as per CDRL A012. The Government reserves the right to reproduce the technical manuals and data contained therein. The Government also reserves the right to provide the technical manuals and data contained therein to future vendors that may be used to provide parts for the original system.
For all engineering changes (EC) or field changes (FC), the Government will provide Government-furnished information (GFI), i.e., the current Government-approved version of the technical manual(s). The contractor shall develop change pages based on the Government-approved version of the technical manual(s) and the Government will review them for approval in accordance with the requirements of Section 6. The Government reserves the right to reproduce the change pages and data contained therein. The Government also reserves the right to provide the change pages and data contained therein to future vendors that may be used to provide parts for the original system.
3.3.2.2 Unit Type 2: Ganged 2x1 Switches
Upon the award of Phase II, the contractor shall fabricate and test a single system of Unit Type 2 (Ganged 2x1 Switches) per specifications listed in this SOW. Upon issuance of additional orders, the contractor shall fabricate and test up to an additional ten units of Unit Type 2. The granularity of the options shall be one unit.
3.3.2.2.1 Program Management
The contractor shall establish and maintain operations that shall include the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or
3.3.2.2.2 Simulator/Emulator
Within one month of award, the contractor shall deliver a software-based simulator.
3.3.2.2.3 Test, Evaluation, and Delivery
The contractor shall demonstrate full compliance of all equipment and software with the A-level specifications.
Within 24 weeks after the Phase II award is made, the contractor shall have hosted and completed a factory acceptance test (FAT) in accordance with the finalized FAT plan (CDRL A013). The contractor shall submit a draft FAT plan 60 days prior to the FAT for government review and revision. The government shall submit a revised FAT plan within 30 days after receipt of the draft FAT plan. Finally, the contractor shall submit a finalized FAT plan 15 days after receiving the government response. The FAT plan shall be traceable to the A-level performance specifications. The FAT test plan shall be a high-level test plan that specifies the requirements being tested and the format(s) for test results.
Delivery of the tested hardware shall be within 28 weeks of an award. The contractor shall deliver the resulting factory acceptance test (FAT) data and report (CDRL A014), which shall be signed by the contractor project manager. The FAT report shall, at option of the Government, be witnessed by an NRL staff member.
The contractor shall furnish a spares and replacement parts list (CDRL A015), which shall be all parts needed for maintaining the system for a period of 3 years or 20,000 hours of operation.
This list shall include sufficient information for procurement, including the quantity of recommended parts/modules for the Unit Type.
3.3.2.2.4 Drawing Packages
The contractor shall provide a drawings and supporting documentation (CDRL A016) concerning the installation of all procured equipment. The drawing package shall include the following:
a) Recommended installation criteria
b) Recommended installation test and verification procedures and requirements
c) Installation instructions
d) Weight and physical dimensions of each system
e) Power requirements for each power interface to external power
f) Cabling diagrams and connector pin-outs of all external interfaces and significant internal
g) Any additional information necessary for accurate interface control
3.3.2.2.5 Technical Manuals
The contractor shall provide technical manuals in accordance with the requirements of Section 6, Appendix A: System Technical Manual. The contractor shall submit technical manuals for approval by the Government as per CDRL A017. Materials submitted for approval shall include all technical documentation for the installation, service, troubleshooting and operation of the RF Distribution Subsystems and Modules addressed by this SOW. The Government shall review the material in accordance with the requirements of Section 6 and CDRL A017. If the government determines that additional data is required to meet the requirements, the selected contractor shall submit supplemental documentation for approval as per CDRL A017. The Government reserves the right to reproduce the technical manuals and data contained therein. The Government also reserves the right to provide the technical manuals and data contained therein to future vendors that may be used to provide parts for the original system.
For all engineering changes (EC) or field changes (FC), the Government will provide Government-furnished information (GFI), i.e., the current Government-approved version of the technical manual(s). The contractor shall develop change pages based on the Government-approved version of the technical manual(s) and the Government will review them for approval in accordance with the requirements of Section 6. The Government reserves the right to reproduce the change pages and data contained therein. The Government also reserves the right to provide the change pages and data contained therein to future vendors that may be used to provide parts for the original system.
3.3.2.3 Unit Type 3: 94x110 Broadband RFSM
Upon the award of Phase II, depending on the modularity of the 94x110 RFSM, the government shall specify a subset of modules that is up to and including two complete 94x110 RFSM units.
The contractor shall fabricate and test the specified configuration during this phase per performance specifications listed in this SOW. Upon issuance of additional orders, the contractor shall fabricate and test an additional Unit Type 3 and/or additional modules for Unit Type 3.
3.3.2.3.1 Program Management
The contractor shall establish and maintain operations that shall include the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or
3.3.2.3.2 Simulator/Emulator
Within one month of award, the contractor shall deliver a software-based simulator.
3.3.2.3.3 Test, Evaluation, and Delivery
The contractor shall demonstrate full compliance of all equipment and software with the A-level specifications.
Within 24 weeks after the Phase II award is made, the contractor shall have hosted and completed a factory acceptance test (FAT) in accordance with the finalized FAT plan (CDRL A018). The contractor shall submit a draft FAT plan 60 days prior to the FAT for government review and revision. The government shall submit a revised FAT plan within 30 days after receipt of the draft FAT plan. Finally, the contractor shall submit a finalized FAT plan 15 days after receiving the government response. The FAT plan shall be traceable to the A-level performance specifications. The FAT test plan shall be a high-level test plan that specifies the requirements being tested and the format(s) for test results.
Delivery of the tested hardware shall be within 28 weeks of an award. The contractor shall deliver the resulting factory acceptance test (FAT) data and report (CDRL A019), which shall be signed by the contractor project manager. The FAT report shall, at option of the Government, be witnessed by an NRL staff member.
The contractor shall furnish a spares and replacement parts list (CDRL A020), which shall be all parts needed for maintaining the system for a period of 3 years or 20,000 hours of operation.
This list shall include sufficient information for procurement, including the quantity of recommended parts/modules for the Unit Type.
3.3.2.3.4 Drawing Packages
The contractor shall provide a drawings and supporting documentation (CDRL A021) concerning the installation of all procured equipment. The drawing package shall include the following:
a. Recommended installation criteria
b. Recommended installation test and verification procedures and requirements
c. Installation instructions
d. Weight and physical dimensions of each system
e. Power requirements for each power interface to external power
f. Cabling diagrams and connector pin-outs of all external interfaces and significant internal
g. Any additional information necessary for accurate interface control
3.3.2.3.5 Technical Manuals
The contractor shall provide technical manuals in accordance with the requirements of Section 6, Appendix A: System Technical Manual. The contractor shall submit technical manuals for approval by the Government as per CDRL A022. Materials submitted for approval shall include all technical documentation for the installation, service, troubleshooting and operation of the RF Distribution Subsystems and Modules addressed by this SOW. The Government shall review the material in accordance with the requirements of Section 6 and CDRL A022. If the government determines that additional data is required to meet the requirements, the selected contractor shall submit supplemental documentation for approval as per CDRL A022. The Government reserves the right to reproduce the technical manuals and data contained therein. The Government also reserves the right to provide the technical manuals and data contained therein to future vendors that may be used to provide parts for the original system.
For all engineering changes (EC) or field changes (FC), the Government will provide Government-furnished information (GFI), i.e., the current Government-approved version of the technical manual(s). The contractor shall develop change pages based on the Government-approved version of the technical manual(s) and the Government will review them for approval in accordance with the requirements of Section 6. The Government reserves the right to reproduce the change pages and data contained therein. The Government also reserves the right to provide the change pages and data contained therein to future vendors that may be used to provide parts for the original system.
3.3.2.4 Support Services, All Unit Types
The contractor shall provide a fee structure for up to 3 years. The scope shall cover all Unit Types, including hourly rates for future logistic support and replacement, as well as local (at the contractor facility) and on-site repair.
3.3.2.5 Phase II and Support Services Deliverables
• Software-based simulator
• Each tested hardware unit
• CDRLs as listed in Table 3-3.
A001 Quarterly Reports The contractor shall provide technical and financial summary reports.
A008 Factory
Acceptance Test Plan
Factory Acceptance Test Plan for Unit Type 1
A009 Factory Acceptance Test Report
Factory Acceptance Test Report from FAT for Unit Type
A010 Spares and Replacement Parts List
Spare and Replacement Parts List for Unit Type 1
A011 Installation Drawing Package
Installation Drawing Package for Unit Type 1
A012 System Technical Manuals
System Technical Manuals for Unit Type 1
A013 Factory Acceptance Test Plan
Factory Acceptance Test Plan for Unit Type 2
A014 Factory Acceptance Test Report
Factory Acceptance Test Report from FAT for Unit Type 2
A015 Spares and Replacement Parts List
Spare and Replacement Parts List for Unit Type 2
A016 Installation Drawing Package
Installation Drawing Package for Unit Type 2
A017 System Technical Manuals
System Technical Manuals for Unit Type 2
A018 Factory Acceptance Test Plan
Factory Acceptance Test Plan for Unit Type 3
A019 Factory Acceptance Test Report
Factory Acceptance Test Report from FAT for Unit Type 3
A020 Spare and
Replacement Parts List
Spare and Replacement Parts List for Unit Type 3
A021 Installation Drawing Package
Installation Drawing Package for Unit Type 3
A022 System Technical Manuals
System Technical Manuals for Unit Type 3
Table 3-3: Phase II CDRLs
3.3.2.6 Anticipated Travel
The contractor shall be expected to travel once during Phase II to Washington, DC, for a formal meeting or informal technical exchange meeting. Other meetings shall be hosted at the contractor’s facility.
3.3.2.7 Government responsibilities
If the government determines that the hardware deliverables are to be delivered as rack-mounted turnkey systems, the government will furnish the contractor with the necessary quantity of racks as GFE within one month of initiating Phase II.
3.3.3 Support Services
3.3.3.1 Support: Year 1
The contractor shall provide local (at the contractor facility) and on-site support services, including material, labor, and travel for repair at locations outside the contiguous United States (OCONUS) as specified by the government.
The contractor shall establish and maintain operations that shall include program management in the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or
3.3.3.2 Support: Year 2
The contractor shall provide local (at the contractor facility) and on-site support services, including material, labor, and travel for repair at locations outside the contiguous United States (OCONUS) as specified by the government.
The contractor shall establish and maintain operations that shall include program management in the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or information, if applicable
• Risk management
3.3.3.3 Support: Year 3
The contractor shall provide local (at the contractor facility) and on-site support services, including material, labor, and travel for repair at locations outside the contiguous United States (OCONUS) as specified by the government.
The contractor shall establish and maintain operations that shall include program management in the following areas:
• Program planning and control
• Subcontractor control if applicable
• Financial management
• Data management
• Management and accountability for Government-furnished equipment (GFE), material, or
4 Quality Assurance Provisions The contractor shall satisfy the qualification requirements for the SCDS subsystems defined by this SOW using the qualification methods as defined Section 4.1 of this document. As part of their response to this solicitation, the offeror shall revise and complete the Qualification Cross- Reference Table (Table 8-1). Specifically, for each requirement in the A-level performance specifications, the “Validation Method” column shall be filled out with one of the four qualification test methods listed below. Where it is felt that a specified requirement does not have an applicable test method, it shall be marked with the abbreviation “N/A” (not applicable).
The Government retains the right to review, approve, and witness all test procedures/testing for verification purposes.
4.1 Qualification Test Methods
Approved test procedures shall include verification methods consisting of analysis, inspection, demonstration, and test, defined as follows:
a. Analysis involves verifying that an item meets the specified requirements by a technical evaluation of any one or a combination of equations, computer models, charts, circuit diagrams, drawings, or representative data.
b. Inspection involves visually checking the item for proper workmanship, assembly and fit, mechanical safety, marking, materials, parts, etc. This may also involve checking vendor documentation to ensure that vendor results for purchased items meet the associated requirements.
c. Demonstration involves the operation, movement, or adjustment of an item without the recording of quantitative data. Acceptability of the item is determined by the comparison of the data with preestablished quantitative requirements and tolerances.
d. Test involves the operation of an item and requires the instrumentation of an item and the recording and evaluation of quantitative data. Acceptability of the item is determined by the comparison of the data with preestablished requirements and tolerances.
5 Preparation for Delivery
5.1 Preparation for Shipment
Equipment shall be adequately packaged to ensure protection against corrosion, deterioration, and physical damage during shipment. At a minimum, it shall be packaged in accordance with the packaging standards defined in ASTM D3951, Standard Practice for Commercial Packaging.
5.2 Packaging and Packing of Spare Parts
Packaging of spare parts shall be in accordance with MIL-P-116, Level A, Method 1A8.
Packaging containers shall conform to the carrier rules and regulations applicable to the mode of transportation used.
5.3 Prohibited Packing Materials
The use of asbestos, excelsior, newspaper, or shredded paper (all types including waxed paper, computer paper and similar hygroscopic or nonneutral material) for packing material is prohibited. In addition, loose polystyrene is prohibited.
5.4 Marking of Shipments
All shipping containers shall be marked in accordance with MIL-STD-129M, Marking for Shipment and Storage.
5.5 Unpacking Instructions
When applicable, one set of unpacking instructions shall be placed in a heavy waterproof envelope prominently marked “UNPACKING INSTRUCTIONS” and firmly affixed to the outside of the shipping container in a protected location, preferably adjacent to the identification marking. If the instructions cover a set of equipment packed in multiple containers, the instructions shall be affixed to the number one container of the set. When the unpacking instructions are too voluminous to be affixed to the exterior of the container, they shall be placed inside the container and directions for locating them shall be provided in an envelope marked “UNPACKING INFORMATION”. When unpacking instructions are provided, the shipping containers shall be stenciled “CAUTION—THIS EQUIPMENT MAY BE SERIOUSLY
DAMAGED UNLESS UNPACKING INSTRUCTIONS ARE CAREFULLY FOLLOWED.
UNPACKING INSTRUCTIONS ARE LOCATED (state where located)”. When possible, this marking shall be applied adjacent to the equipment identification marking on the side of the container.
6 Appendix A: System Technical Manual
6.1 General Requirements
The System Technical Manual (STM) shall describe the overall operation and maintenance of the system; it shall include all safety requirements, labels, hazards, warnings, and precautions pertaining to the system.
6.2 Overall System Functional Description
An overall functional description of each subsystem within the system also shall be provided.
The description provided shall include, at a minimum, a one-line diagram showing signal flow through the subsystems, and specification control drawing (SCD) for each subsystem with sufficient detail for procurement of spares and replacements from future vendors. The overall system functional description also shall contain information describing the interfacing with other systems provided by the ship.
6.3 Operation
The STM shall contain the procedures to turn the system on, to perform tests to ensure proper system operation, and the proper sequence to shut down the system without causing harm to personnel or equipment.
The STM shall describe the operational features and capabilities and how to configure the equipment to achieve each of those capabilities.
The STM shall provide descriptions of fault indications and fault codes and associated troubleshooting procedures, flowcharts, and fault logic diagrams.
6.4 Maintenance
The STM shall contain all the information necessary to install the system, including site preparation, space requirements, power requirements, and wire runs, including cable designator and function. The STM shall include unpacking/packing and inspection of all equipment. The STM shall contain detailed information for installation of individual subsystems.
The STM shall include but not be limited to a detailed wiring diagram showing the input and output of all major subsystems within the system and external interfaces. The diagram shall include all system interface cable designations and all cable connections and their plug and/or jack pin-outs.
The STM shall provide any recommended scheduled maintenance procedures and performance tests.
The STM shall document any troubleshooting procedures and system-level fault logic diagrams that would assist in isolating a problem to a subsystem, module, or component. The STM shall reference and provide troubleshooting or removal and replacement procedures for any component intended to be field-serviceable. Troubleshooting to the system level can be achieved by but not be limited to built-in-test equipment (BITE) or signal tracing using standard Navy test equipment.
6.5 Logistic Support
The STM shall list all special and general test equipment and tools necessary to troubleshoot and repair to the system and subsystem level.
The STM shall provide a top-down description of all subsystems and modules.
The STM shall limit the parts identified in the manual to the system and subsystem level. The parts list shall include noun name of the part, commercial part number, quantity, and locations where required.
The STM shall contain a list of the system’s wiring interfaces that include each cable function, commercial wire type, and special handling and environmental requirements.
6.6 Schematics, Drawings, and Tables
The STM shall provide system-level wiring diagrams in enough detail to identify each cable and each wire in the cable; the signal and/or power provided by that wire; identification of wire and cable connector terminations, plugs, jacks, and/ or pins; and any wires not used within the cable.
The STM shall include system diagrams in enough detail to identify system-level test points and shall identify expected signal and/or voltage levels at each test point. Actual pictures of an oscilloscope during system testing are desired in this diagram. The test points and normal signal levels shall accurately reflect the procedures for system troubleshooting.
The STM shall include a bill of materials (BOM).
7 Appendix B: A-Level Performance Specifications This section presents A-level specification requirements for the three SCDS system elements (SEs) germane to this RFP. These specifications are intended to be general enough so as to be independent of any specific implementation and/or design. The contractor shall expand upon these specifications in more detailed, implementation-specific design documentation. Each SE shall be in accordance with all Threshold (T) goals. Meeting or exceeding Objective (O) goals is not mandatory, but may result in a more favorable approach evaluation.
7.1.1 Common
7.1.1.1 System Modes and States
All constituent SEs will have two states (OFF and ON). Within the ON state, there are two modes (COMMAND and POLL). Requirements concerning States and Modes are summarized below in Table 7-1.
Category Req’t # Description Goal (T/O)
Mode/OFF 0X-400-001 In the OFF State, the SEs shall be powered off T/O
Mode/ON:
COMMAND 0X-400-002
In the ON State, the SEs shall accept and execute requests via the control interface to configure switch connectivity and to control integral variable attenuators, if applicable.
T/O
Mode/ON: POLL 0X-400-003 In the ON State, the SEs shall accept and execute requests to report switch position/status. T/O
Mode/ON: POLL 0X-400-004 In the ON State, the SEs shall accept and execute requests to report values of any integral power threshold detectors or variable attenuators.
T/O
Table 7-1: Common SE States and Modes Specifications
7.1.1.2 Physical/Environmental
Specifications pertaining to physical and environmental parameters are displayed in Table 7-2.
Remote 0X-402-002 The SE shall have an Ethernet interface for monitoring of health and status: 100 Mb/s or above T/O
Alignment & Cal 0X-404-001 The SE shall support and be capable of calibration to the fullest extent possible T/O
Health Mon 0X-405-001 The SE shall support health monitoring and built-in testing to the fullest applicable extent possible. T/O
Platform I/F 0X-410-001 The SE shall be rack-mountable in a standard EIA 19-inch rack or racks using a maximum of 28 RU within each rack. T/O
Platform I/F 0X-410-002 The SE shall accept prime power of 110-240 V/50-60 Hz T/O Operational Environment 0X-411-006 The SEs shall be designed to operate between +10 and
+30 °C. T
Operational Environment 0X-411-007 The SEs should be designed to operate between +0 and
+50 °C. O
Service Life 0X-412-001 The SE shall be designed for a 35-year service life, through periodic system hardware replacements and technology upgrades
T/O
Op Tempo 0X-413-001 The SE shall be designed to support 280 24-hour days of operation per calendar year T/O
Safety 0X-414-001 The SE shall be designed to survive in the operating environment without jeopardizing the safety of ship or crew.
T/O
Training 0X-415-001 Manuals shall be provided that contain operation and maintenance details T/O
Supportability 0X-416-001 The SE shall be designed to support field-servicing to the fullest extent possible T/O
Clean Power 0X-418-001 The SE should conform to IEC 61000-3-2 for power quality O
Table 7-2: Common physical and environmental SE Specifications
7.1.1.3 Hardware and Software Interfaces
Common SE specifications pertaining to external interfaces are displayed in Table 7-3.
Hardware 0X-1-001 External RF interfaces shall have a characteristic input impedance of 50Ω, regardless of switch configuration. T/O
Hardware 0X-1-002 External RF interfaces shall utilize SMA connectors T/O
Hardware 0X-1-003 The SE shall have an RJ45 Ethernet (100 Mb/s or above) port for switch control, switch status, and health monitoring indicators
T/O
Hardware 0X-1-004 SEs shall withstand the application of continuous power levels of at least +30 dBm at external RF input ports with no damage
T/O
Hardware 0X-1-005 The SE shall have an indicator light for DC power T/O
Hardware 0X-1-006 All external interface connectors shall be located on the back of the SE. T/O
Software 0X-2-001 All SEs shall have the same software interface T/O
Software 0X-2-002 Upon request via the Ethernet control interface, the SE shall report the configuration status of an constituent switch
T
Software 0X-2-003 The SE should report every successful completion of a configuration command execution via the Ethernet software control interface
O
Software 0X-2-004 The SE should be capable of running and reporting on internal built-in-tests to assess health/status of internal modules and subsystems
O
Software 0X-2-005 The SE should have a built-in display for indicating configuration, with or without an interface for SE control O
Table 7-3: Common SE External Interface Specifications
7.1.1.4 Hardware Performance
Common SE specifications pertaining to hardware performance are displayed in Table 7-4.
SW/Isolation 0X-1-007 The worst case input-output isolation shall be no less than 60 dB (across all valid frequencies). T
SW/Isolation 0X-1-008 The worst case input-input isolation shall be no less than 60 dB (across all valid frequencies). T
SW/Isolation 0X-1-009 The worst case output-output (different input) isolation shall be no less than 60 dB (across all valid frequencies). T
SW/Isolation 0X-1-010 The worst case output-output (same input) isolation shall be no less than 40 dB (across all valid frequencies). T
SW/Isolation 0X-1-011 The worst case input-output isolation should be no less than 70 dB (across all valid frequencies). O
SW/Isolation 0X-1-012 The worst case input-input isolation should be no less than 70 dB (across all valid frequencies). O
SW/Isolation 0X-1-013 The worst case output-output (different input) isolation should be no less than 70 dB (across all valid frequencies).
O
SW/Isolation 0X-1-014 The worst case output-output (same input) isolation should be no less than 50 dB (across all valid frequencies).
O
RF 0X-1-015
All RF Output Ports shall have an output VSWR no greater than 2.0:1 relative to 50Ω for any valid switch condition.
T/O
Table 7-4: Common SE Hardware Performance Specifications
7.1.2 Unit Type 1: 9x8 RF Switch Matrix
Requirements specific to the 9x8 RF Switch Matrix (RFSM) are shown in Table 7-5 through Table 7-9. A top-level block diagram for the 9x8 RF Switch Matrix (RFSM) is shown in Figure 7-1. As shown in Figure 7-1, the 9x8 RFSM shall accept up to 9 simultaneous input RF signals and shall have eight switch matrix output ports. There shall also be 9 non-switched auxiliary outputs; each one is intended to provide a replica of an input signal. In addition to the Ethernet-based control/status port that is common across the three SCDS SEs, the 9x8 RFSM shall also have three independent hardware-driven control ports (HW Control A, B and C) in order to provide low-latency fast switching for up to three of the eight output ports.
7.1.2.1 External Interfaces
Specific 9x8 RFSM requirements pertaining to external interfaces are displayed in Table 7-5.
External/RF 0A-1-001 The 9x8 RFSM SE shall have the number and type of external RF interfaces as listed in Table 7-6. T/O
External/RF 0A-1-002 The operational frequency range of the 9x8 RFSM SE external RF interfaces shall contain the operational frequency ranges listed in Table 7-6.
T/O
External/Control 0A-1-003 Connectivity of all Standard Output Ports shall be configurable through the Ethernet control interface. T/O
External/Control 0A-1-004 The 9x8 RFSM SE shall have a 66-pin input interface for hardware-driven control of the RFSM connectivity using Circular MIL Spec Connector D38999/26FF35PA.
T/O
External/Control 0A-1-005 The hardware-driven control port interface shall have three independent sets (A-C) of fourteen inputs, each consisting of 6 (2 address, 4 data) differential information bits, 1 differential strobe signal and 4 spares.
T/O
External/Control 0A-1-006 The hardware-driven control port input shall accept logic levels compliant with RS-422 differential signals using Positive True logic (High=True=1).
T/O
External/Control 0A-1-007 The hardware-driven control port interface shall be able to configure the connectivity of up to three RFSM standard output ports.
T/O
External/Control 0A-1-008 The particular standard output ports controlled by the hardware-driven control interface shall be configurable through the Ethernet control interface.
T/O
External/Control 0A-1-009 The 9x8 RFSM SE shall have a 66-pin output interface for daisy-chaining the hardware control port signals to additional 9x8 RFSM SEs (RS-422 multi-drop) using Circular MIL Spec Connector D38999/26FF35PA..
Figure 7-1: 9x8 RFSM Top-Level Diagram
External/Control 0A-1-010 The 66-pin input and output interfaces for hardware-driven control signals shall have the pin-out as shown in Table 7-7
T/O
External/Control 0A-1-011
Each hardware-driven control port (A-C) of the 9x8 RFSM shall determine the input port that is connected to the designated output port per Table 7-8. Note the RFSM configuration shall only be affected when the “address” lines are “0”
T/O
External/Control 0A-1-012 The 9x8 RFSM hardware-driven control shall accept and operate with inputs having timing details shown in Figure 7-2
Table 7-5: Specific External Interface Requirements for 9x8 RFSM
Input Ports Output Ports Standard Auxiliary
Port
Frequency Range (GHz)
Port
Frequency Range (GHz)
Port
Frequency Range (GHz)
1 0.1 - 4 1 0.1 - 18.25 1 0.1 - 4 2 0.25 – 1.3 2 0.1 - 18.25 2 0.25 – 1.3 3 0.75 – 2.25 3 0.1 - 18.25 3 0.75 – 2.25 4 1.75 – 4.25 4 0.1 - 18.25 4 1.75 – 4.25 5 3.75 – 8.25 5 0.1 - 18.25 5 3.75 – 8.25 6 7.75 – 12.25 6 0.1 - 18.25 6 7.75 – 12.25 7 11.75 – 18.25 7 0.1 - 18.25 7 11.75 – 18.25 8 2 - 18 8 0.1 - 18.25 8 2 - 18 9 2 - 18 9 2 - 18
Table 7-6: 9x8 RFSM Port and Frequency Plan (see Req’ts 0A-1-001 and 0A-1-002)
Table 7-7: 9x8 RFSM Hardware-Driven Control Ports: 66-pin Pin-out
Table 7-8: 9x8 RFSM Hardware-Driven Control Port Commands
Figure 7-2: 9x8 RFSM Hardware-Driven Control Port Timing Information
Pin Control Channel Signal Bit Pin Control
Channel Signal Bit Pin Control Channel Signal Bit
1 A Address 1 (MSB)- 15 B Address 1 (MSB)- 29 C Address 1 (MSB)- 2 A Address 1 (MSB)+ 16 B Address 1 (MSB)+ 30 C Address 1 (MSB)+ 3 A Address 0 (LSB)- 17 B Address 0 (LSB)- 31 C Address 0 (LSB)- 4 A Address 0 (LSB)+ 18 B Address 0 (LSB)+ 32 C Address 0 (LSB)+ 5 A Data 3 (MSB)- 19 B Data 3 (MSB)- 33 C Data 3 (MSB)- 6 A Data 3 (MSB)+ 20 B Data 3 (MSB)+ 34 C Data 3 (MSB)+ 7 A Data 2- 21 B Data 2- 35 C Data 2- 8 A Data 2+ 22 B Data 2+ 36 C Data 2+ 9 A Data 1- 23 B Data 1- 37 C Data 1- 10 A Data 1+ 24 B Data 1+ 38 C Data 1+ 11 A Data 0 (LSB)- 25 B Data 0 (LSB)- 39 C Data 0 (LSB)- 12 A Data 0 (LSB)+ 26 B Data 0 (LSB)+ 40 C Data 0 (LSB)+ 13 A Strobe 0- 27 B Strobe 0- 41 C Strobe 0- 14 A Strobe 0+ 28 B Strobe 0+ 42 C Strobe 0+
43-66 A-C Spares N/A
Address[1:0] Function Data[3:0] Selected Input Port
0 0 1 0 1 2 0 2 3 0 3 4 0 4 5 0 5 6 0 6 7 0 7 8 0 8 9
1-3 None N/A N/A
Select Input Port
7.1.2.2 Hardware/Performance
Specific 9x8 RFSM requirements pertaining to functionality and performance are displayed in Table 7-9.
Configuration 0A-1-013 For Standard Outputs, the 9x8 RFSM SE shall be full fan-out and non-blocking (any input to any or all outputs). T/O
Configuration 0A-1-014 Auxiliary Outputs shall always be enabled (in ON State). T/O
Switch/Speed 0A-1-015 The switching speed, via parallel (hardware-driven) control interface, shall be no more than 100 ns. T/O
Switch/Speed 0A-1-016 The switching speed, via Ethernet (software) control…
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