SYCAMORE,_Specification,_Rev_1.pdf

USCGC SYCAMORE (WLB 209)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2018

Developed By: Bronson L Suyat

(Rev-1, 10 October 2017)

USCGC SYCAMORE (WLB-225B) DOCKSIDE AVAILABILITY FY2018

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items ........................................................................................... xvi Principal Characteristics ........................................................................................................................... xvii General Requirements WORK ITEM 1: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 2: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 3: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 4: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 5: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 6: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 7: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 8: Crossdeck Winches, Inspect and Service WORK ITEM 9: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 10: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 11: Anchor Windlass, Inspect and Service WORK ITEM 12: Warping Capstan, Inspect and Service WORK ITEM 13: Single Point Davit, Inspect and Service WORK ITEM 14: Commissary Hoist, Inspect and Service WORK ITEM 15: Buoy Crane, Appleton EB4806040, Inspect And Service WORK ITEM 16: Sewage Piping, Clean And Flush WORK ITEM 17: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 18: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 19: Tanks (Potable Water), Preserve “Partial” WORK ITEM 20: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 21: Mast Multi-Cable Transit Block, Install WORK ITEM 22: Mechanical Chain Stoppers, Relocate WORK ITEM 23: SSDG Isolation Mount, Renew WORK ITEM 24: SSDG Heat Exchanger, Modify WORK ITEM 25: Exhaust Stacks (Exterior), Preserve - Partial WORK ITEM 26: Non-Machinery Spaces, Preserve and Insulate (Various Compartments) WORK ITEM 27: CPO Stateroom (01-57-2-L) Bulkhead, Inspect and Repair WORK ITEM 28: Buoy Deck Bulwark, Preserve WORK ITEM 29: Buoy Cargo Hold Deck and Bulkheads, Preserve 100% WORK ITEM 30: Buoy Crane Pedestal Interior (3-23-0-Q), Preserve WORK ITEM 31: Fuel Oil Transfer Gage Piping, Renew WORK ITEM 32: Rails, Stanchions and Lifeline Inspect, 100% Preserve WORK ITEM 33: Handrails and Stanchions, Renew WORK ITEM 34: Fo’c’sle Fittings and Components, Preserve WORK ITEM 35: SORS Cargo Hold Deck and Bulkheads, Preserve 100% WORK ITEM 36: Seawater Cooling System Piping, Renew WORK ITEM 37: Reach-In Reefer and Freezer Box, Renew WORK ITEM 38: Buoy Deck Auxiliary Cleat & Snubbing Winch Installation WORK ITEM 39: SORS Cargo Hatch, Inspect and Repair WORK ITEM 40: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 41: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 42: Temporary Services, Provide - Cutter iii (Rev-1)

WORK ITEM 43: Temporary Messing, Provide WORK ITEM 44: Temporary Berthing, Provide WORK ITEM 45: Main Diesel Engines, Mount Renewal WORK ITEM 46: Fire Pump #2 Discharge Root Valve Piping, Repair WORK ITEM 47: Cargo Hold Padeyes Renew WORK ITEM 48: Deck Plating 04 Level, Repair iv (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

10OCT2017 01 44 Paragraph 101 Intent

10OCT2017 01 44 Paragraph 3.2, 3.3.1 & 3.3.2

10OCT2017 01 42 Paragraph 3.2, Table 1 Table 2 & Table 3

10OCT2017 01 43 Paragraph 3.2, 3.2.1 & 3.3

10OCT2017 01 33 Paragraph 1.1, Table 1

10OCT2017 01 01 Added GFE

10OCT2017 01 16 Paragraph 3.6

10OCT2017 01 37 Paragraph 3.2 Updated dinensions

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

225B-WLB 601-1, Rev J, General Arr Inboard and Outboard Profiles

Coast Guard Drawing

Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 162-1, Rev G, Stacks and Updates

Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970

& 975

Coast Guard Drawing 225B WLB 505-001, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram

Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225B WLB 521-001, Rev E, Firemain System Diagram

Coast Guard Drawing 225B WLB 521-006, Rev C, Firemain System A/D FR 66 Aft, Block 940, 950

Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains

Coast Guard Drawing 225B WLB 528-002, Rev D, Weather Deck Drains Diagram

Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 549-001, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 549-1, Rev -, Onboard Lubrication Requirements http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-1)

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper

Coast Guard Drawing 225B WLB 573-11, Rev -, ATON Tie Downs

Coast Guard Drawing 225B WLB 581-001, Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram

Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System

Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank

Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225B WLB 601-001, Rev M; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225B WLB 601-002, Rev K, Booklet of General Drawings

Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details

Coast Guard Drawing 225B WLB-256-001, Rev P, Seawater Cooling System Diagram

Coast Guard Drawing 225B WLB-256-004, Rev F, SW Cooling System Fr 66 Aft Block 940, 950 & 970

Coast Guard Drawing 225B WLB-505-001, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B WLB-541-001, Rev J, Fuel Oil System Diagram

Coast Guard Drawing 225B WLB-541-004, Rev C, Fuel Oil Transfer Sys A/D Fr 66 Aft Block 940, 950

Coast Guard Drawing 225B WLB-601-002, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations

Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG

Coast Guard Drawing 225B-WLB 549-1, Rev -, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB 556-1, Rev B, Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB 601-1, Rev F, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 170-1, Rev H; Mast A & D

Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG

Coast Guard Drawing 225B-WLB 573-01, Rev C, Aton Tie Downs

Coast Guard Drawing 225B-WLB 601-001, Rev J, Gen Arr, Inboard and Outboard Profiles

Coast Guard Drawing 225B-WLB 601-001, Rev J, General Arrangements, Inbd & Outbd Profiles

Coast Guard Drawing 225B-WLB 601-1, Rev N, General Arrangements – Inboard & Outboard Profiles

Coast Guard Drawing 225B-WLB 601-2, Rev K; Booklet of General Drawings

Coast Guard Drawing 225B-WLB 601-2, Rev M, Booklet of General Drawings

Coast Guard Drawing 225B-WLB 631-1, Rev G, Painting Schedule

Coast Guard Drawing 225B-WLB 635-1, Rev E, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225B-WLB 960-4, Rev D, Hull Block 960B - Panels vii (Rev-1)

Coast Guard Drawing 225B-WLB-573-001, Rev K, Buoy Handling System

Coast Guard Drawing 225B-WLB-601-001, Rev M, General Arrangements, Inboard and Outboard

Profiles

Coast Guard Drawing 225B-WLB-612-001, Rev H, Lifelines, Liferails, & Stanchions

Coast Guard Drawing 225B-WLB-631-001, Rev G, Painting Schedule

Coast Guard Drawing 225B-WLB-634-001, Rev F, Deck Covering Schedule

Coast Guard Drawing 225B-WLB-801-17, Rev A, Scantlings, Superstructure

Coast Guard Drawing 225-WLB 597-15, Rev C, SORS Structural Detail

Coast Guard Drawing 225-WLB 601-001, Rev T, Gen Arrangements Inbd & Outboard Profiles

Coast Guard Drawing 225-WLB 601-01, Rev T, Gen Arrangements Inboard & Outboard Profiles

Coast Guard Drawing 225-WLB-573-1, Rev P, Buoy Handling System

Coast Guard Drawing FL 1602-90, Rev -, Flush Cargo Hatch with Scupper Drains

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 2605-037, Rev A, Mechanical Chain Stopper Reinstallation

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly

NAVSEA Drawing 2803-980209, Plates, Label

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Coast Guard (CG) Yard Procedures Manual, Volume VIII, Oct 1999, Procedure 11100.1A, Unaccompanied Personnel Housing Regulations

Coast Guard CMP - WLB-225 M-Q-2197, 04/30/2017

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (CG TP) 3562,SWBS 583, Section B (SWBS 583B), Sep 2013, Davit, Single Point Slewing Armt Model - RAD30 - 15.5

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B)

Coast Guard Technical Publication (TP) 3524, SWBS 256, Feb 2001, Pump, Harbor-Model 3000DVL

Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set

(SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3552-541-A, Fuel Oil Purifier - Model WHPX-405 viii (Rev-1)

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction

Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, SWBS 581B, Jan 1997, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3562, Sep 2013, SWBS 589, Section C, Dumbwaiter, Model –F-

WK-806

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch

Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”)

Coast Guard Technical Publication (TP) 5458, SWBS 573, Oct 2012, Winch, Radial – Model 50.2PT

NAVSEA Dwg 2803-980209, Plates, Label

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Installation Details

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship

Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses ix (Rev-1)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D

Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set

Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In

Service Maintenance Checks - Marine Diesel Engines

Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com

FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/

Harken Installation and Maintenance Manual for Radial Winch 50.2PT, MRW-01

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning x (Rev-1)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating xi (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N Hydraulic Cargo

Hatch Gasket

Walz & Krenzer P/N D-WK-

837-1-4 or equivalent

2 200

7 N Repair Kit, HYD

Chain Stopper Rising

Sheave (for Para. 3.2, Tasks #2 and #3)

NSN: 2040-01-483-3947 2 ea. 2,631.46

7 N Repair Kit, Cable

Chain (Includes

Pads) (FL-2605-29

PC#36)

NSN: 3020-01-538-0684 16 ea. 257.99

8 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66

N Pressure Gauge -

Model BMD-471

NSN: 6685-01-437-2519 4 ea 43.79

N Wire rope Assembly NSN: 4010-01-643-2077 4 ea 900.00

N Hydraulic brake repair kit - Model

BMD-471

NSN: 3950-01-526-9090 4 ea. 913.00

N Counter balance valve - Model BMD-

NSN: 4810-01-353-0586 4 ea. 150.00

N **Shuttle valve -

Model BMD-471

NSN: 4820-01-317-2748 4 ea. 35.00

N Needle valve - Model

BMD-471

NSN: 4820-01-329-0051 4 ea. 82.00

N Hydraulic motor seal kit - Model BMD-

NSN: 5330-01-475-4566 8 ea. 84.00

N Clutch shoe - Model

BMD-471

NSN: 4910-01-475-4125 4 ea. 56.90

N Drum bushing -

Model BMD-471

NSN: 3950-01-631-0884 8 ea. 272.00

N Shaft bushing -

Model BMD-471

NSN: 3950-01-631-0771 4 ea. 298.00

N ** Gear boxSeal kit(for Winch

Gearbox Assemblies)

- Model BMD-471

NIIN: XFC343225 PN:

YMD-8194-R

4 ea. 70.00

N Control Station

Repair Parts. Kit

NSN: 6110-01-644-9898 4 ea. 438.00 xii (Rev-1)

N Flag Block Bearing

Kit

NSN: 3940-01-526-5592 2 ea. 180.00

N Valve, Safety Relief NSN: 4820-01-324-4269

(Included as a Component of

Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 69.19

N Plug, Pipe NSN: 4730-01-426-7736

(Included as a Component of

Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 17.15

N Valve, Globe NSN: 4820-01-329-0051

(Included as a Component of

Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 37.14

N O-Ring NSN: 5331- 00-165-1941

(Included as a Component of

Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 0.34

N Valve, Shuttle NSN: 4820-01-317-2748

(Included as a Component of

Manifold Replacement Parts

Kit (PN: YMD-8192-R))

4 ea. 18.51

N Flag Block Bearing

Cup, Sheave

NSN: 3110-01-644-9670 2 ea. 231.00

N Flag Block Bearing

Cone, Sheave

NSN: 3110-01-013-4036 2 ea. 182.00

N Seal NSN: 5330-01-287-2826 2 ea. 104.00

N Valve, Globe NSN: 4820-01-329-0051 4 ea. 38.11

9 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00

N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

N Level wind pivot bushing

NSN: 3120-01-621-2293 1 ea. 1,139.00

N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29

N Rexroth Sandwich

Flow Control

NSN: 4810-01-505-9289 1 ea. 250.00

N Sun Sandwich Relief

Valves

NSN: 4820-01-439-2451 2 ea. 900.00

N Rexroth Tandem

Center Proportional

Directional Valve

NSN: 4810-01-506-3841 1 ea. 300.00

Y Level Wind

Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

9 N 3:1 Pilot Ratio, Vented

NSN: 4820-01-563-5841 1 ea 98.70 xiii (Rev-1)

Counterbalance

Valve Assembly

N Fully Adjustable

Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00

Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

N **Pump, Hydraulic

Ram, Hand Driven

NSN: 4320-01-286-4065 1 ea. 419.77

N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00

N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00

10 N Hardware Kit NSN: 5430-01-494-2479 2 ea. 618.54

10 N Hardware Kit, Mechanical

NSN: 2030-01-485-7215 2 ea. 784.35

N Swing Gear Gearbox

Seal Kit

NSN: 5330-01-434-3776 PN:

YMD-6847-R

5 ea 3,250.00

N Swing Gear Brake O-

Ring Kit

NSN: 5330-01-315-7384 PN:

12-501-002 (Mico Inc)

5 ea 1,235.00

N Swing Gear Brake

Lining Kit

NSN: 2530-01-315-3927 PN:

12-501-004 (Mico Inc)

5 ea 3,085.00

N Swing Gear Brake

Bearing Kit

NSN: 3120-01-320-9669 PN:

12-501-006 (Mico Inc)

5 ea 1,190.00

N Swing Gear Brake

Spring Kit

NSN: 5360-01-316-4410 PN:

12-501-008 (Mico Inc)

5 ea 1,635.00

N Swing Brake, Wet

Type

NSN: 3040-01-536-3596 PN:

YMD-9629

5 ea 3,432.65

N Parts Kit, Hydraulic

Motor

NSN: 4320-01-475-1857 PN:

YMD-6847-R

5 ea 845.00

N Valve, Counterbalance

NSN: 4820-01-478-5117 PN:

CBIH-LJN (Sun Hydraulics)

2 ea 260.93

N Valve, Shuttle NSN: 4820-01-317-2748 PN:

CSAD-XXN (Sun

Hydraulics)

2 ea 18.51

N Valve, Logic (DCV) NSN: 4820-01-478-5149 PN:

DKFC-XHN (Sun

Hydraulics)

1 ea 143.29

N Counterbalance

Valve Cartridge

(Luff & Extension

Cylinder)

NSN: 4820-01-370-5503 PN:

CBGA-LHN (Sun

Hydraulics)

8 ea 694.00

N Seal Kit, Luff

Cylinder

NSN: 5330-01-F16-4854

PN: SK-8690 (HSI Corp)

2 ea 1756.00

N Luff Cylinder Pin NSN: 5315-01-632-8114 PN:

MMD-3214

4 ea 740.00

N Luff Cylinder

Bushing

NSN: 3120-01-424-1044 PN:

MMD-2020

8 ea 344.00 xiv (Rev-1)

N Seal Kit, Extension

Cylinder

NSN: 5330-01-475-1975 PN:

YMD-8261-R

1 ea 169.00

N Extension Cylinder

Bushing

NSN: 5365-01-632-8144 PN:

MMD-2875

4 ea 620.00

N Extension Cylinder

Pin

NSN: 5315-01-632-7973 PN:

MMD-3216

2 ea 655.00

N Heel Pin NSN: 5315-01-631-1699 PN:

MMD-2873

2 ea 1,1410.00

N Main Hoist Block

Repair Kit

NSN: 3940-01-543-9872 PN:

YMD-8267-R

1 ea 2,144.00

N Overhaul Ball Swivel

Assembly

NSN: 2020-01-F16-4853

PN: 2009246 (Crosby

Group)

1 ea 100.00

N Sheave Bearings NSN: 3020-01-507-3247 PN:

YMD-8269-R

3 ea 1,896.75

N Sheave, 24” OD-M/F NSN: 3020-01-506-8814 PN:

YMD-8370

1 ea 2,086.00

N Sheave, 18” OD-A/F NSN: 3020-01-506-9078 PN:

YMD-8371

1 ea 1,949.50

N Replacement Filter

Elements

NSN: 4330-01-346-4729 PN:

KZ3 (Schroeder)

12 ea 44.30

N Anti-Two Block

Limit Switch

NSN: 5930-01-527-7845 PN:

YMD-7378

2 ea 394.00

N Grease Fitting NSN: 4730-00-367-6890 PN:

YMD-6033

18 ea 9.26

N Clamp Seal NSN: 5330-01-640-7138 PN:

MMD-3280

1 ea 30.00

N Clamp Seal NSN: 5330-01-640-7077 PN:

MMD-3279

1 ea 30.00

N Slide Pad/Shim Set

Kit

NSN: 5365-01-506-8728 PN:

YMD-8956

1 ea 2,101.67

N Electrical Connector NSN: 5935-01-640-6747 PN:

YMD-5956

1 ea 19.00

N Emergency Release

Manifold Cartridge

NSN: 4730-01-507-3516 PN:

YMD-6895-R

3 ea 1,145.21

N Pressure Gauge NSN: 6685-01-437-2519 PN:

YMD-6822

2 ea 58.96

N Cab Penetration

Gasket

NSN: 5330-01-524-3389 PN:

MMD-2753

3 ea 14.09

N Winch Seal Kit NSN: 5330-01-372-3524 PN:

YMD-7038-R

1 ea 135.00

N Winch, Hydraulic

Motor

NSN: 4320-01-440-6236 PN:

YMD-8318

1 ea 1,394.68

N Hydraulic Swivel

Repair Kit

NSN: 4320-01-651-9493 PN:

YMD-8273-R

1 ea 2,424.00

N Load Pin (Main) NSN: 6670-01-516-0022 PN:

YMD-8275

1 ea 6,434.00

N Load Pin (Aux Fall) NSN: 6670-01-516-0024 PN:

YMD-8276

1 ea 3,837.25 xv (Rev-1)

N Turntable Bearing

Bolt

NSN: 3950-01-516-5810 PN:

YMD-8953

115 ea 35.00

N Thrust Washer NSN: 3120-01-216-4036 PN:

WMD-1100

8 ea 96.00

N Thrust Washer NSN: 3120-01-632-7953 PN:

MMD-1363

4 ea 504.00

N Snap Ring NSN: 5340-01-F16-4852

PN: WSM-700-S02 (Smalley

Steel Ring Co)

4 ea 500.00

N Sealing Washers NSN: 5310-01-310-5968 PN:

YMD-1828

8 ea 8.00

N Gauge Snubber NSN: 4820-01-193-7276 PN:

YMD-6201

2 ea 33.01

N Shuttle Valve NSN: 4820-01-417-1911 PN:

YMD-1288

2 ea 70.00

N Main Fall Wire Rope NSN: 4010-01-486-0047 PN:

JWCG13001919PL

1 ea 3,000.00

N Aux Fall Wire Rope NSN: 4010-01-594-2228 PN:

JWCG75200637PL

1 ea 2,500.00

22 N Chain Stopper Repair

Kit

NSN: 2030-01-485-7215 2 ea. 795.00

22 N Chain Stopper Pin

Kit

NSN: 2030-01-485-7209 2 ea. 50.00

23 N Christie & Grey

Isolation Mount

PN: T2.S20.45.C0.100 TSC

T2 20/45 (UTS threads)

8 ea. 558

23 N Christie & Grey

Isolation Mount

PN: T2.S20.55.C0.100 TSC

T2 20/55 (UTS threads)

4 ea. 558

23 N Christie & Grey Sole

Plate

PN: 54378 rev A 12 ea. 98

38 N Winch, Drum, Hand

Operated

NSN: 3950-01-614-5150 /

PN: 50.2 PTA

6 ea. $2,181.60

38 N Cleat, 15 in.; Steel NSN: 2040-01-614-2587 /

PN: 7254

8 ea. $135

39 N SORS Cargo Hatch

Gasket

Walz & Krenzer P/N D-WK-

837-1-4 or equivalent

2 $200

45 Y TSC T2 40/60 Unit

IsolatorVERIFY PN

N/A 4 600.00

45 Y TSC T2 50/60 Unit

IsolatorVERIFY PN

N/A 8 600.00

47 Y 2,000LB WLL

ATON Flush Deck

Padeye (Buoy Tie-down)

NSN/PN Schoellhorn-

Albrecht S299

7 $125

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars):

Work

Item Title

1 Hydraulically Operated Cargo Hatch, Inspect and Service

7 Hydraulic Chain Stoppers, Inspect And Service

8 Crossdeck Winches, Inspect and Service

9 Hydraulic Inhaul Winch, Inspect And Service

10 Mechanical Chain Stoppers, Inspect and Service

11 Anchor Windlass, Inspect and Service

12 Warping Capstan, Inspect and Service

13 Single Point Davit, Inspect and ServiceCHECK AM

14 Commissary Hoist, Inspect and Service

15 Buoy Crane, Appleton EB4806040, Inspect And Service xvii (Rev-1)

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL

Length overall 225' 0"

Length between perpendiculars 206' 0"

Maximum beam 46'

Designed draft 13' 0"

Full load displacement 1905.6 Long Tons SW

Light ship displacement 1500.7 Long Tons SW

Minimum operating displacement 1869.2 Long Tons SW

Mast height (above 12' waterline) 67' 5"

Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79

Frame spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction

Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM

Number of propellers 1

Number of blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW

Emergency diesel generator One Caterpillar 3406 DITA, 280 KW

Shore tie Two 450 VAC, 400 Amp, 3-wire

Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL

Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

18 (Rev-1)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard

Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and

Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

19 (Rev-1)

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with

SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors

Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec

6310) and colors and color schemes (provided in Chapter 6 of

COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for

Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable

Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast

Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG

20 (Rev-1)

Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or

Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge

Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan;

ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB).

This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met;

inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for

HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as

0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The

Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF

35870" with FED-STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE

BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W)

BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit

21 (Rev-1) conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL

(Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec

6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec

6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

22 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area

(max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

23 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT,

TOP COAT, ETC…)

LOCATION (FRAME

& DECK,

RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DE

W

PT.

SURFA

CE

AMBIE

NT

ΔT

| DP -

SURFAC

E |

24 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE

MANUFACTURER:

ABRASIVE SIEVE

SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15

READINGS:

25 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE

MANUFACTURER:

ABRASIVE SIEVE

SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Mean

(mils)

Mean Reading (mils) IAW ASTM DD4417).

26 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY

(MICROSIEMENS/CM)

27 (Rev-1)

28 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT,

ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If

Magnetic Pull-Off (Type

I/Banana) Gauge Is Used.

LOCATION (FRAME

REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATIO

N

3 BEFORE

ADJUSTMENTS

AFTER

ADJUSTMENTS

AVG.

N

3 BEFORE

ADJUSTMENTS

AFTER

N

3 BEFORE

ADJUSTMENTS

AFTER

APPLICATION METHOD (AIRLESS, CONVENTIONAL

SPRAY, ROLLED)

AVERAGE DFT

29 (Rev-1)

16700_MWC_0815_IBCT

REC_16700_CrgHtchInspctSrvc_IBCT_225’ WLB (‘B’ Class: Hulls 206-216)(0815)

WORK ITEM 1: Hydraulically Operated Cargo Hatch, Inspect and Service

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform inspections and service for the hydraulically-operated cargo hatch.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

N Cargo Hatch Gasket Walz & Krenzer P/N D-WK-837-1-4 or equivalent 2 $200

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 225B WLB 528-002, Rev D, Weather Deck Drains Diagram

Coast Guard Drawing 225B WLB 549-001, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 601-001, Rev M; General Arrangement Inboard and

Outboard Profiles

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

30 (Rev-1)

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 (Tasks to be accomplished) – Task #1.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Electrical and hydraulic switches.

Dogs.

Toggles.

Hydraulic cylinders.

Hydraulic lines.

Electrical cables.

Hoses.

Overhead insulation.

3.2 Tasks to be accomplished. The Contractor shall perform the following tasks:

ADDITION REQUIREMENTS

# TASK

TYPE

QTY COMPONENT

OR

ASSEMBLY

APPENDIX

AND PARA.

FROM

5000_STD

OTHER

1 Operate and

Inspect

1 Cargo Hatch 3.2.1 (Operate and inspect)

Refer to SFLC Std Spec 5000, Para

3.2.1 (Operate and inspect)

1. Check for hatch proper operation of all indicators, switches, dogging un-dogging and overall operation.

31 (Rev-1)

ADDITION REQUIREMENTS

# TASK

TYPE

QTY COMPONENT

OR

ASSEMBLY

APPENDIX

AND PARA.

FROM

5000_STD

OTHER

2. Check entire coaming and drains for signs or debris or clogging of drains.

3. Conduct a visual inspection of the hatch. Check all linkage.

4. Inspect both inner and outer knife edges for proper height and evenness of wear.

5. Inspect entire hatch structure, for signs of paint wear and corrosion.

6. Inspect gasket channels for corrosion.

7. Take a total of 10 UT measurements of gasket channel surfaces, in locations designated by the Coast Guard Inspector, in…