Appendix_A_(Manufacturer's_Manuals)_.pdf

APPENDIX A

MANUFACTURERS’ LITERATURE

ISO 9001

CERTIFIED

SERIES V & T VALVES

BULLETIN

VT-2003

AIR VALVES FOR INDUSTRY SINCE 1949

Versa Products Company, Inc., 22 Spring Valley Road, Paramus, New Jersey, USA 07652 • TEL: 201/843-2400 FAX: 201/843-2931 Versa BV., Prins Willem Alexanderlaan 1429, 7312 GB Apeldoorn, The Netherlands • TEL: +01131-55-3681900 FAX: +01131-55-3681909 www.versa-valves.com e-mail: sales@versa-valves.com

Versa exercises diligence to assure that information contained in this catalog is correct, but does not accept responsibility for any errors or omissions. Versa also reserves the right to change or delete data or products at any time without prior notification.

To be sure the data you require is correct, consult factory. BASIC FEATURES

GENERAL CHARACTERISTICS OF SERIES "V" & "T" VALVES

VERSATILITY: For practically all pneumatic, and for many low pressure hydraulic directional control applica-tions there is a Versa Valve made for trouble-free performance under the most exacting conditions. Integrity of design makes Versa Valves adaptable to a maximum number of applications with a minimum of components.

This is possible through the modular approach to valve construction, which allows valve bodies and actuating devices to be interchanged end for end and valve for valve in many cases. The next few pages illustrate the modular approach to valve design and how this makes possible the many thousands of viable valving variations with Versa’s Series “V” & “T” valves. A logical, significant product numbering system, derived from the modular method, enables the customer to “build” his own valve to fit his unique specifications.

CONSTRUCTION:

STANDARD SIZE "O" RINGS,

APPLIED IN ACCORDANCE

WITH VERSA'S "ANTI-EXTRUSION"

PRINCIPLE

BALANCED SPOOL — FORCES

REQUIRED TO ACTUATE ARE

UNAFFECTED BY PRESSURES

BEING CONTROLLED

BRASS AND STAINLESS

STEEL WETTED PARTS

LEAKPROOF THROUGHOUT

ENTIRE PRESSURE RANGE

FORGED BRASS

COMPONENTS FOR

STRENGTH, DENSITY

AND COMPACTNESS

EPOXY MOLDED

MOISTURE-PROOF COILS

SMALL RESIDUAL

VOLUME — LESS

WASTED AIR PER

ACTUATION

EVERY VALVE FUNCTIONALLY TESTED THROUGHOUT COMPLETE PRESSURE RANGE BEFORE SHIPPING

COMPATIBILITY & APPLICATION RANGE: Series “V” valves are designed for the control of pneumatic pressures from partial vacuum to 200 psi (14 bar). However, the use of standard O ring seals makes it possi-ble to supply many different compounds in order to meet varying conditions of media and temperature. In gen-eral, the standard NBR (Nitrile) O rings used in Series "V" valves allow application for most general industrial use. Ambient temperatures below freezing require moisture free air and the use of suitable lubrication.

Series "T" valves are designed for the control of hydraulic pressures 0 to 500 psi (35 bar). Their maximum media temperature is 130°F (55°C). For water service, consult factory.

Limitations generally apply to specific types of actuation, such as solenoid or pilot. The minimum and maximum pressures in these cases are dependent upon valve size, method of return actuation, valve series, range of pressure being controlled. For specific information refer to specification pages V-3.1 thru V-3.8.

FULLY PORTED*

INTERNAL FLOW AREA EQUAL TO

OR GREATER THAN TRANSVERSE

AREA OF CORRESPONDING

PIPE SIZE

*EXCEPT 11/4 SIZE WHICH HAS FLOW

AREA OF 11/4"(32mm) DIAMETER ORIFICE

ISO 9001

V-2

Specifications

CONSTRUCTION

Valve Bodies — Forged brass [when plated (Suffix - 167), electroless nickel on forged brass]

Actuator End Caps — Forged or rod brass [when plated (Suffix -167), electroless nickel on forged or rod brass]

EXCEPTIONS:

Spring Cap & Detent Cap (standard) — Diecast aluminum

(optional) — Forged brass Diaphragm Cap — Aluminum, chromate conversion Solenoid Coil Cover — Zinc chromate coated steel

Internal Parts — (wetted) — Rod brass [when plated (Suffix -10), electroless nickel on brass] or stainless steel

(non-wetted) — Forged or rod brass, stainless steel, zinc plated steel, spring steel.

Solenoid Operator — Stainless steel (303, 430F) Manual Knobs — Plastic Pedal or Treadle — Aluminum casting Subplates & Manifolds — (standard) — Aluminum

(optional) — Brass Fasteners — (standard) — Zinc plated steel

(optional) — Stainless steel

SEALS

Since standard size O rings are used for seals, several different seal materials are available. Standard seals in

Series "V" are NBR (nitrile). Other seal materials available include:

NBR High Nitrile — Suffix -11

FKM (fluorocarbon) per ASTM D-1418/ISO-1629 — Suffix -155

EPR (ethylene propylene) — Suffix -EP

NOTE: The above seal materials may also be used for the solenoid plunger, when applicable.

See TEMPERATURE for specific recommendations.

Series "T" valves utilize TFE (tetrafluoroethylene) dynamic seals and NBR (nitrile) static seals. Series

"T" 5-way valves utilize TFE (tetrafluoroethylene) and NBR (nitrile) dynamic seals, and NBR (nitrile) static seals.

V-3.1

LIQUIDS

GPM = CV ∆P psi

(SG)

Liters/M = KV ∆P bar

(SG)

GASES

SCFM = 22.5 CV ∆P (Outlet psi abs)

(460° + F°) (SG)

Nm3/h = 30.8 KV ∆P (Outlet bar abs)

(273° + C°) (SG)

Specifications

This table was derived from ex-tensive valve-performance testing with a wide variety of cylinders. It is based on short line [air travels at ap-proximately 1,000 feet (305 meters) per second], 60-90 psi (4.1-6.2 bar) at the valve, cycle rates of 60 cpm or less, small difference in effective area, equal inlet and exhaust CV(KV) factors, and loads requiring less than 30 psi (2.1 bar) to initiate movement.

In other cases, an experimental ap-proach must be used.

FLOW

The amount of flow through a valve is dependent upon the differential pressure (∆P) between ports of the valve. Temperature, specific gravi-ty, and viscosity are other variables that can affect flow. When dealing with gases, unless conditions are far from standard, temperature and spe-cific gravity (SG) will have little effect.

Flow is often expressed in terms of CV (KV). The CV (KV) factor (flow factor) is a mathematical term that defines the relationship between flow and pressure. The larger the CV(KV) factor, the greater the flow capacity of the valve. If the CV(KV) factor, for a particular valve or other com-ponent or system is known, it can be substituted into an equation that will give the flow when details about the pressure are known. In the case of gases, it is necessary to know both the outlet pressure and the pressure drop (or at least an approximation) in order to determine the flow.

CV (KV) factors may be used to compare one valve's flow capacity with another. However, bear in mind that latitude exists for valve manu-facturers to determine the CV (KV) factor and therefore this kind of comparison may not be entirely valid.

* Subplates of the same port size will provide CV(KV) factors 5-10% lower.

Over-ported subplates can be sup-plied which will usually increase the CV (KV) factor 5-10%. Fittings with smaller ID than the corresponding iron pipe will restrict flow.

**Assumptions:

Flow = air

Inlet pressure = 100 psi (7 bar) ∆P = 40 psi (3 bar) Outlet abs = 74.7 psi (5 bar) Temp = 68°F (20°C)

SG = 1.0

CYLINDER BORE IN

INCHES (mm)

1 (25.4) 6 (152.4) 24 (609.6) 48 (1219.2)

Thru 2” (50.8)

Thru 2-1/2” (63.5)

Thru 4” (101.6) 1/4 Basic Size

Thru 5” (127.0)

Thru 6” (152.4) 1 Basic Size

Thru 8” (203.2) 1-1/4 Size

3 (76.2) 12 (304.8) 36 (914.4)

1/2 Basic Size

In selecting the right valve for a cylinder application, one needs to know three design conditions: 1. Cylinder bore; 2. Stroke; 3. Extension Time.

Using the valve selection chart below one can select the smallest valve that will meet the design conditions. The smaller valve generally costs less and requires less space. The valve sizes shown are Series "V" basic sizes; use plumbing of the same capacity for maximum cylinder speed.

HOW TO SIZE THE VALVE TO THE CYLINDER

MINIMUM PISTON SPEED IN IN/SEC (MM/SEC)

Cv (Kv) FACTORS FOR SERIES “V” & “T” VALVES

PORT SIZES (Valve or Sub-plate)

VALVE SIZE

PORT NAME 1/8 3/8 3/4 1-1/4

(sideported) 1-1/4

(subplate mounting) Inlet, Cylinder, Outlet, Exhaust

1/8” NPT or G

3/8” NPT or G

3/4”

NPT

1”

NPT

1-1/4”

NPT

Pilot (Remote or Bleed Type) or EXPilot (Solenoid

EXPilot Type)

1/8” NPT

Pilot (Diaphragm

Actuated Type) or

Threaded Solenoid Exhaust Adapter (-H)

1/4” NPT

Solenoid Exhaust 5/16” - 18

1/4 1/2 1

1/4” NPT or G

1/2” NPT or G

1”

NPT

Basic Valve Size

Flow Area Diameter Port Size*

Average Flow**

1/4 3/8” (9.5mm) 1/8” NPT or G 1/4” NPT or G

1.4 1.8

1/2 5/8” (15.9mm) 3/8” NPT or G 1/2” NPT or G

3.4 4.0

1 1-1/16” (26.99mm) 3/4” NPT

1” NPT

9.7 11.1

1-1/4 1-1/4” (31.75mm) 1” NPT (side ported) 14.9 890

(all ports)

CvFactor

SCFM

KvFactor Nm3/h

(all ports) 20.3 26.1 49.3 58.0 140.6 161.0

216.0 1820

V-3.2

V-3.3

TYPE OF

ACTUATION TYPE OF RETURN

OPERATING PRESSURE RANGE MINIMUM PILOT PRESSURE ††

VAC. - 200 psi (VAC. - 14 bar)

VAC. - 200 psi* (VAC. - 14 bar)*

PILOT

Pressure Pilot

Spring, Spring Centering, Pressure Pilot

VAC. - 200 psi (VAC .- 14 bar) VAC. - 200 psi (VAC. - 14 bar)

VAC. - 200 psi* (VAC .- 14 bar)* VAC. - 200 psi* (VAC. - 14 bar)*

40 psi (2.8 bar)

20 psi (1.4 bar)

50 psi (3.5 bar)

20 psi (1.4 bar)

Bleed Pilot Bleed Pilot

Spring, Spring Centering

40 - 200 psi (2.8 . - 14 bar)

40 - 200 psi* (2.8 . - 14 bar)* VAC .- 200 psi* (VAC. - 14 bar)*

15 - 50 psi MAX (1 - 3.5 bar MAX)

Diaphragm -31

Diaphragm

VAC .- 200 psi (VAC. - 14 bar)

VAC .- 200 psi* (VAC. - 14 bar)* VAC. - 200 psi* (VAC. - 14 bar)*

10 - 200 psi MAX (0.7 - 14 bar MAX)

20 - 200 psi MAX (1.4 - 14 bar MAX)

6 - 50 psi MAX (0.4 - 3.5 bar MAX)

SOLENOID - †

PILOT

-31

Spring, Spring Centering

VAC. - 200 psi (VAC. - 14 bar)

40 - 175 psi (2.8 - 12 bar)

VAC. - 200 psi* (VAC. - 14 bar)*

40 - 175 psi* (2.8 - 12 bar)*

5 - 200 psi MAX (0.3 - 14 bar MAX)

20 - 200 psi MAX (1.4 - 14 bar MAX)

INPilot

EXPilot

Solenoid Pilot

Spring, Spring Centering

20 - 175 psi (1.4 - 12 bar) VAC. - 200 psi (VAC. - 14 bar)

20 - 175 psi* (1.4 - 12 bar)* VAC. - 200 psi* (VAC. - 14 bar)*

40 - 175 psi MAX†

(2.8 - 12 bar MAX)†

50 - 175 psi MAX†

(3.5 - 12 bar MAX)†

CAM, PEDAL,

TREADLE or

HAND

Spring, Spring Centering, Detent, Cam, Treadle, Pedal, Hand

1/8 - 1/2 (When Applicable)

3/4 - 1��1/8 - 1/2

THROUGH VALVE (CONTROLLED PRESSURE)

3/4 - 1 (1��*)

Solenoid Pilot VAC. - 200 psi (VAC. - 14 bar)

VAC. - 200 psi* (VAC. - 14 bar)*

20 - 175 psi MAX†

(1.4 - 12 bar MAX)†

20 - 175 psi MAX†

(1.4 - 12 bar MAX)†

TYPE OF

ACTUATION TYPE OF RETURN

OPERATING PRESSURE RANGE

CAM, PEDAL,

TREADLE or

HAND

MINIMUM PILOT PRESSURE ††

Spring, Spring Centering, Detent, Cam, Treadle, Pedal, Hand

1/8 - 1/2 0 - 500 psi (0 - 35 bar)

0 - 500 psi (0 - 35 bar)

Solenoid Pilot 0 - 500 psi (0 - 35 bar)

0 - 500 psi (0 - 35 bar)

30 - 175 psi MAX (2.1 -12 bar MAX)

40 - 175 psi MAX (2.8 - 12 bar MAX)

PILOT

Pressure Pilot

Spring, Spring Centering, Pressure Pilot

0 - 500 psi (0 - 35 bar) 0 - 500 psi (0 - 35 bar)

0 - 500 psi (0 - 35 bar) 0 - 500 psi (0 - 35 bar)

55 psi (3.8 bar)

30 psi (2.1 bar)

55 psi (3.8 bar)

40 psi (2.8 bar)

Bleed Pilot Bleed Pilot

Spring, Spring Centering

55 - 500 psi (3.8 - 35 bar)

55 - 500 psi (3.8 - 35 bar)

0 - 500 psi (0 - 35 bar)

20 - 50 psi MAX (1.4 - 3.5 bar MAX)

Diaphragm -31

Diaphragm

0 - 500 psi (0 - 35 bar)

0 - 500 psi (0 - 35 bar) 0 - 500 psi (0 - 35 bar)

15 - 200 psi MAX (1 - 14 bar MAX)

25 - 200 psi MAX (1.7- 14 bar MAX) 10 - 50 psi MAX

(0.7 - 3.5 bar MAX)

SOLENOID -

PILOT

-31

Spring, Spring Centering

0 - 500 psi (0 - 35 bar) 55 - 175 psi

(3.8 - 12 bar)

0 - 500 psi (0 - 35 bar) 55 - 175 psi

(3.8 - 12 bar)

8 - 200 psi MAX (0.6 - 14 bar MAX)

25 - 200 psi MAX (1.7- 14 bar MAX)

INPilot -H500

Solenoid Pilot

125 - 450 psi (8.6 - 31 bar) 30 - 175 psi

(2.1 - 12 bar)

125 - 450 psi (8.6 - 31 bar) 40 - 175 psi

(2.8 - 12 bar)

1/8 - 1/2 (When Applicable)

3/4 - 1

THROUGH VALVE (CONTROLLED PRESSURE)

3/4 - 1

EXPilot

-H500

Spring, Spring Centering

70 - 450 psi (4.8 - 31 bar)

0 - 500 psi (0 - 35 bar)

70 - 450 psi (4.8 - 31 bar)

0 - 500 psi (0 - 35 bar)

55 - 175 psi MAX (3.8 - 12 bar MAX)

55 - 175 psi MAX (3.8 - 12 bar MAX)

PRESSURE RANGES

SERIES "T" (Hydraulic) †††

SERIES "V" (Pneumatic)

†††For water service consult factory.

† All standard solenoid valves with maximum operating pressure or pilot pressure listed at 175 psi (12 bar) may be plus pressure rated to a maxi-mum of 200 psi (14 bar). Specified by adding suffix -200 to model number.

* For 11/4" maximum operating pressure is limited to 150 psi (10 bar), pneumatic.

†† Minimum Pilot Pressures are based on normal airline lubrication. For more prolonged and efficient operating life, use an airline filter and lubri-cator device. Refer to page V-3.4 for recommendations. Where lubrication is not possible, consult the factory for required modifications.

FILTRATION & LUBRICATION

VERSA Series “V” & “T” valves are lubricated during assembly to insure that the valve will operate to specifications when installed in the system. To maintain reliability and normal life of Series “V” valves, it is important to filter (40-50 microns recommended) and lubricate the air that is passing through the valves. Where continued lubrication is not possible, consult factory.

Versa uses a molybdenum disulfide and oil soluble based grease as standard (Texaco Molytex EP2 or equal). For specific applications, Versa will lubricate the valves at assembly with special greases. The two most common greases are Silicon (Suffix - 55M) and FDA Approved (Suffix -55A).

Airline Lubricator Oils

Many brand name oils may be suitable for valve lubrication if they have a paraffin base and aniline point in the range of 200°-220°F (95°-105°C). Oils must be thin enough to atomize in the lubricator. Users should be advised not to use penetrating oils or detergent type oils, as they will damage the seals, thicken in cold weather and wash out assembly grease. Thick oils do not atomize sufficiently.

At temperatures below 32°F (0°C) use pure ethylene glycol as a lubricant.

Listed below is a representative group of commercially available light (turbine type) oils which are recommended for Series “V” valves. They are compatible with the seals normally used [standard NBR (nitrile), High Nitrile (Suffix -11), and FKM (fluorocarbon) per ASTM D-1418/ISO-1629 (Suffix -155)]. However, these oils may be detrimental to other seal compounds and Factory should be consulted for specific recommendations when other seal compounds are used.

Manufacturer Lubricant

Chevron Oil Co. GST Oil 32

CITGO Pacemaker T-32

Exxon Teresstic 32

Gulf Oil Corp. Harmony 32

Mobil Oil Corp. DTE Light

Shell Oil Co. Turbo 32

Sun Oil Co. Sunvis 932

Texaco Inc. Regal Oil R & O 32

Union Oil Co. Turbine 32

V-3.4

V S G – 4 5 2 2 – U — 14 — A120 PNEUMATIC SPRING SOLENOID FOUR-WAY 1/2” NPT SIDE PORTS TWO UPRIGHT STYLE SOLENOID OPERATOR 120V60

SERVICE RETURN PILOT-ACTUATED (INPILOT) POSITION SOLENOID EQUIPPED WITH COIL

SILENCER/DUST

EXCLUDER NUT

V Series "V" Valve Pneumatic service to 200 psi (14 bar)

T Series "T" Valve Hydraulic service to 500 psi (35 bar)

A Special actuator of any type. Letter indicates posi-tion of actuator relative to right and left end of body.

Suffix detail is required to designate specific actuator

B Spring Centering (for 3 position manually operated valves)

C Cam D Spring Centering from one offset position only (for 3 position manually operated valves). Spring pulls spool to center

E Spring Centering from one offset position only (for 3 position manually operated valves). Spring pushes spool to center

F Pedal (for toe operation) G Solenoid-Pilot/2 position H Hand Lever (offset lever) I Palm Button J Pilot-Spring Centering (for 3 position pilot operated valves) K Differential Pilot Return L Hand Lever (centerline lever) N Non-return Device (for manually operated valves — allows valve to be positioned anywhere without de-tents)

P Pressure Pilot/2 position (for bleed pilot also use suf-fix detail "—1")

R Reverse Spring Return (for manually operated valves).

Spring pulls valve spool

S Spring Return. Spring pushes valve spool T Treadle (for heel-toe operation) U Three-Detent (for manually operated valves) W Diaphragm-Pilot/2 position X Solenoid-Pilot Spring Centering (for 3 position sole-noid operated valves) Y Diaphragm-Pilot Spring Centering (for 3 position dia-phragm operated valves) Z Two-Detent (for manually operated valves)

2 1/8" NPT

*3 1/4" NPT

4 3/8" NPT

*5 1/2" NPT

6 3/4" NPT

*7 1" NPT

7 with suffix-12 provides 11/4" (32mm) capacity with 1"NPT side-ports or 11/4" NPT subplate ports

For sizes 1/8 TO 1/2:

ISO 228/1 "G" type threads are indicated by additional use of suffix "–2B”. Contact factory for availability.

*Basic valve size

2 Two-Way 3 Three-Way 4 Four-Way 5 Five-Way (Dual

Pressure Four-Way)

7 Two-Outlet (Directional Three-Way-Diverter)

8 Two-Inlet (Directional Three-Way-Selector)

HOW TO SELECT A VERSA VALVE

Every letter and digit in the product number of a Versa Valve has significant meaning. For example, the product number shown below (VSG-4522-U-14-A120) indicates the following:

V S G 4 5

BASIC PRODUCT NUMBER

VALVE

SERIES

ACTUATING DEVICES

ON LEFT END

OF VALVE

LOOKING

AT INLET

ON RIGHT END

OF VALVE

LOOKING

AT INLET

FUNCTIONAL

TYPE OF

VALVE

VALVE

PORT

SIZE

V-4.7

Actuator Orientation:

-218A thru -218G, Hand Lever, page V-10.1 -226, Cam actuator, page V-10.2 -227A thru -227C, Pilot actuator, page V-10.2 -3470, Treadle actuator, page V-56 thru 61

Coil/Coil Housing:

-243, Grommeted housing, page V-3.8 -HC, -HCC, DIN connector, page V-3.5 & 3.8 -HT, Class H coil, page V-3.6 & 70.1 -P, Plug-in coil -PC, -PS, Potted coil, page V-10.4 & 70.1

Combination Actuators:

-113, -113L, Hand/2-detent, page V-69.1 -114, -114L, Hand/3-detent, page V-69.1 -115, Palm button/2-detent, page V-69.1 -130, -130A, -130L Hand/spring return, page V-69.2, V-69.1 -136, Palm button/spring return, V-69.1 -138, Solenoid/spring return, page V-69.3 -150, Pilot/2-detent, page V-69.2 -159, Pilot/spring return, page V-69.3 -173, Solenoid/spring return, page V-69.3

Hazardous Service Solenoids (page V-3.5 & V-3.7):

-3567, Hazardous locations, Low Watt, UL & CSA -LB-XN, (d)Flameproof, Low Watt, ATEX -ST, -TR50-ST, Stainless steel housing, page V-3.8 & 70.1 -XDAS, -XDAT, (d)Flameproof, ATEX -XIFA, -XIFE, -XIFF, (ib)Intrinsic Safe, ATEX -HC-XISC, -HCC-XISC, Hazardous locations, FM & CSA -HC-XISX6, -HCC-XISX6, (ia)Intrinsic Safe, ATEX -XMAA, -XMAE, -XMAF, -XMAG, (m)Encapsulation, (e)Increased Safety, ATEX -XMFA, -XMFE, -XMFF, -XMFG, (m)Encapsulation, (e)Increased Safety, ATEX -XN, (d)Flameproof, ATEX -XX, Hazardous locations, UL & CSA

Manual Override (page V-10.4):

-G, Guarded -G5R, Guarded-locking -M, Unguarded -M5R, Unguarded-locking

Seals:

-3, Continuous duty solenoid/high temp core, fluorocarbon FKM, page V-3.6 & 10.4 -11, High nitrile NBR, page V-3.1, 3.4 & 3.6 -31, U-cup pilot, page V-3.3 -155, Fluorocarbon FKM, page V-3.1, 3.4 & 3.6 -EP, Ethylene propylene EPR, page V-3.1

Special service/lubrication:

-1, Bleed pilot, page V-4.7 -10, Electroless nickel plating-internal, page V-3.1 -14, Silencer/dustproof coil cover nut, page V-10.4 -21, INPilot/EXPilot -33, Retainer cap, page V-65 -55A, FDA approved silicone grease, page V-3.4 -55M, Silicone grease, page V-3.4 -167, Electroless nickel plating-external, page V-3.1 -200, Plus pressure rating to 200 psi (14 bar), page V-3.3 -H, Threaded solenoid exhaust, page V-10.4 & 70.1 -H500, Hydraulic solenoid rated to 450 psi (31 bar), page V-3.3

2 2

13 V-4.8

0 SIDEPORTED–EXPILOT

Body with integral, pipe threaded ports. This type of body is directly connected to pressure lines and is used for mechanical, manual and EXPilot* type sole-noid or pilot actuated valves.

1 SUBPLATE MOUNTING–

EXPILOT

Body-ported for sub-plate mounting. This type of body is screw-connected to a subplate or manifold that is con-nected to pressure lines and is used for mechanical, manual and EXPilot* type sole-noid or pilot actuated valves.

2 SIDEPORTED – INPILOT

Body same as "0" above, except it has an auxiliary internal pas-sage to supply INPilot** type solenoid and pilot actuators.

3 SUBPLATE MOUNTING–

INPILOT

Body same as "1" above, except it has internal auxiliary pas-sage to supply INPilot** type solenoid and pilot actuators.

*Separate pressure line connection needed to supply solenoid-pilot, differential pilot return or to control pressure pilot.

**Internal auxiliary porting supplies pres-surized medium being controlled to pilot, sole-noid-pilot or differential pilot return.

TWO-WAY or

THREE-WAY VALVES

Two Position 1 Normally Closed (actuat-ing device must be on right end of valve)

2 Normally Open (actuating device must be on left end of valve)

THREE-WAY VALVES

Three Position

3 All ports blocked in center position

FOUR-WAY VALVES

Two Position

2 Standard flow pattern:

inlet alternately open to one cylinder port; opposite cylinder port alternately open to exhaust.

FIVE-WAY VALVES

Two Position

2 Standard flow pattern:

each inlet port open (alter-nately) to one cylinder port;

opposite cylinder port open (alternately) to exhaust

FOUR-WAY OR

FIVE-WAY VALVES

Three Position (Offset flows as standard flow patterns, above) Center Position

3 All ports blocked 4 Cylinder ports open to exhaust 8 Inlet(s) open to both cylin-der ports 9 All ports open

DIVERTER &

SELECTOR VALVES

2 2-position 3 All ports blocked in center position

Solenoid actuated valves require a Coil Code that indicates the specific coil current/fre-quency and voltage.

The Coil Code consists of a letter to indicate the current frequency:

Rating Code:

A= 60Hz frequency D= Direct Current (DC) E= 50Hz frequency

Three numbers follow the Rating Code to indi-cate voltage:

Examples:

Voltage Code

24V60 = 024 120V60 = 120

24VDC = 024

See page V-3.5 for specific coil and codes.

Listed below are the suffix detail modifications found in this catalog and the page on which they are noted.

SELECTOR CHART

SUFFIX DETAILS

Suffix details indicate modifications or varia-tions to the basic valve. When specifying sim-ply add those suffix details required in alpha-betical and/or numerical order.

BODY

DETAILS

SPOOL

DETAILS

(Flow patterns)

SUPPLEMENTARY

ADAPTATIONS TO

VERSA SERIES V & T VALVES

COIL

CODEU–14–-

14V-10.1

ACTUATING DEVICES

Versa has available over thirty standard devices to actuate Series V or Series T valves. The basic purpose of the actuating device is to provide a means of shifting the valve spool back and forth in order that it may perform the various valving functions necessary. Because of the balanced design and action of the valve spool, the force required to shift this spool is separate and unaffected by the pressure being controlled by the valve.

The actuators are designed for application within 3 ranges of valve sizes: one range of actuators for all valve styles, types, and sizes 1/8" through 1/2"; another range of actuators for sizes 3/4" through 1"; and one range of actuators for 11/4" valves. Within their broad respective ranges, Versa actuators are completely interchangeable on all body styles, types , and sizes. Except for valves that are specifically normally closed or normally open, these actuators may even be shifted from end-to-end on the valve body to suit any specific piping layout or space requirement.

Illustrated with brief descriptions, are the basic types of actuators in most fre-quent use. The "letters" referred to by the actuator types coincide with the pre-fix letters used in the product numbering system. Many variations and modifi-cations of these basic actuators are also available. A few are described on Page V-4.8 under Suffix Details. Others, such as combination actuators, can be found on Pages V-69.1 thru 69.3.

PARTS INFORMATION – the number inside the box refers to the page number for parts information. Dimensioning information is found in each of the specific valve sections.

MANUAL

A push or pull motion may be used to operate the hand device in order to shift the valve spool. If used with a detent device ("U" or "Z") or a no-spring device ("N") the handle must be actuated and returned manually. With a spring cen-tering device ("B") the handle will normally be in the center position when not actuated, or will return to the center position after being actuated. To actuate with a spring centering device, the handle must be pulled to one offset position and pushed to the other. The precise differences of each of the three hand actuating devices are described below.

TYPE "H" HAND LEVER (Offset Mounted) The handle of this device is offset from the valve, and may be located on either side of the valve. Standard assembly places the handle on the side having the outlet ports. The entire hand actuating device may be rotated into positions at increments of 90° from vertical. (For various options available see below.)

When mounted so that handle works in a vertical plane a back and forth motion is provided. When mounted so that handle works in a horizontal plane a rotary motion is provided.

TYPE "L" HAND LEVER (Centerline Mounted) The handle of this device is in the vertical plane through the centerline of the valve body and is required when dustproof feature is desired. On models up to 1/2" pipe size, a rubber boot provides protection from dirt and dust. The entire device may be rotated into positions at increments of 90° from vertical. To indi-cate, use Suffix –218A, –218B, or –218C as shown above for offset mounted hand lever.

TYPE "I" PALM BUTTON (Panel Mounting Is Standard) The body of the Palm Button actuator is supplied with a thread and nut that allows the actuator, when required, to be fastened to a panel with the valve behind the panel. The button will then project through and be visible from the front panel. Pushing or pulling the button activates the valve.

STANDARD POSITION OF HANDLE

OPTIONS

Hand valves are supplied according to standard posi-tion. Seven other positions are available (Suffix-218A Thru 218G). To order sim-ply include the Suffix num-ber shown.

Example: VSH-4302-218E.

218D

218E

218G

218F

218C

218B

218A

PALM BUTTON

HAND LEVER

(Offset Mounted)

HAND LEVER

(Centerline Mounted)

OPTIONAL STANDARD

34V-40

WAY VALVES 5/2 and 5/3 Four-Way Valves are generally used to control double acting cylinders. They function to alternately direct pressure to one of two outlets at the same time exhausting pressure from the opposite outlet.

NOMINAL PRESSURE RANGE ACTUATION

(Consult pressure rating chart on page V-3.3 MANUAL, MECHANICAL, PILOTfor specific pressure rating of each valve.)

or SOLENOID-PILOT Series “V”: partial vacuum to 200 psi (14 bar) pneumatic Series “T”: 0-500 psi (35 bar) hydraulic

All Series “V” & “T” Four-Way Valves are available in the two body types described below. Actuators used with either body type are completely interchangeable.

SIDE-PORTED SUB-PLATE MOUNTING

The side-ported body provides threaded The Sub-plate mounting valve is shown mounted ports in the body of the valve. on an individual sub-plate. See page V-45.1 for details on the sub-plate.

PORT SIZES: 1/8, 1/4, 3/8, 1/2, 3/4, and 1 NPT PORT SIZES: 1/8, 1/4, 3/8, 1/2, 3/4, 1, 1-1/4 NPT and G 1/8, 1/4, 3/8, and 1/2 G

BODY TYPES:

SPECIFICATIONS

Refer to pages V-3.1 through V-3.8 for information concerning:

Construction Seals Port Sizes Flow Pressure Ranges Electrical Temperature Filtration & Lubrication

STANDARD FLOW PATTERNS

ONE INLET, TWO OUTLETS, TWO EXHAUSTS

Valves must be connected in accordance with the port markings so that the flow is from the inlet port to the outlet port or from outlet port to exhaust. The flow within the valve should never be reversed. Note: When used in a vacuum system, the vacuum pump is connected to the exhaust port.

TWO POSITION 5/2

Inlet open to cylinder port B, Inlet open to cylinder port A, cylinder port A open to exhaust. cylinder port B open to exhaust.

3 POSITION 5/3 Diagrams below show center position only. Offset positions are same as shown above for 2-position types. To indicate particular center pattern required, substitute number shown within corresponding diagram for fourth digit of product number.

All ports blocked. Cylinder ports open to exhaust.

Inlet open to both All ports open.

cylinder ports.

V-41

B A

EX IN EX

B A

EX IN EX

➂ ➃

➈➇

BODY DETAIL

CENTERLINE LEVER TYPE

*Dimensions for Spring-Centering Valves

*Dimensions for Spring-Centering Valves

SIZE

1/8-1/4 SIDE PORTED or

SUB-PLATE MOUNTING

1-1/4† SIDE PORTED or

SUB-PLATE MOUNTING 8

216 4 �

A

B

C

D

E

F

G

H

1���

J Ø

40 3 79 ��� 11.1 .390 10 in mm in mm in mm in mm in mm in mm in mm in mm in mm

89 1�� 44 1��� 33 1��� 33 �� 17 �� � 20 1 �� 40 ��� 4.8 .256 6.5

3/8-1/2 SIDE PORTED or

SUB-PLATE MOUNTING 5�� 146 2�

73 2 51 2 51 1 25 1 29 2 � 57 ��� 7.9 .328 8

3/4-1 SIDE PORTED or

SUB-PLATE MOUNTING 8

216 4 � 108 3 76 3 76 1 38 1��� 40 3 79 ��� 11.1 .390 10

K Ø

1 � 32 in mm

9.5

��� 14

1 25

SIDEPORTED

SUBPLATE MOUNTING

OFFSET LEVER TYPE

HAND ACTUATED VALVES

SIZE

A B B* C D1 D E F G H J K L N Ø in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm ° in mm

1/8-1/4 3 89 1�� 31 1��� 47 1 � 34 2��� 59 2 51 1 25 1

13 3 76 68 1 25

3/8-1/2 5�� 146 1�� 31 1��� 47 1 � 34 2�� 70 2�� 70 1�

13 3 76 68 1 25

3/4-1 8 216 2��� 52 3�� 82 2 51 3�� 95 3�� 95 1� 48 2��� 62 1 � 32 2�� 75 1��� 44 ��� 21 5 127 62 1 � 32

M

SIZE

1/8-1/4

1-1/4† 2� 60 3��

B*

D

1�

E

F

2���

G

H

1 �

J

K

L

B

8�

A in

2��� in

M

5 � � 144

1��

1�� 5��

2��� in mm in mm in mm in mm in mm in mm in mm in mm in mm

2���8 mm

216 18 mm

1��� 47 2 51 1 25 1 38 ��� 21 1 ��� 46 — — — — — — —

3/8-1/2 1��� 47 2�� 70 1� 35 1 � � 43 � 22 1� 48 — — — — — —

3/4-1 3�� 82 3�� 95 1� 48 2��� 62 1 � 32 — — 8 203 1��� 33 3�� 95

44 Port hole locations and mounting hole size and locations shown in the individual Body Detail below apply to all Four-Way valves, regardless of type of actuation. The overall dimensions shown for each type of valve actuation apply whether for side ported or sub-plate mounting type.

WAY–MOUNTING DIMENSIONS

V-44.1

†11/4" size valve has internal capacity of 11/4" (32mm) diameter. Sideported valves have 1” NPT ports; subplate for subplate mounting style has 11/4" NPT ports.

(See page V-45.1 for sub-plate details)

3/8” AND 1/2” PORT SIZES

3/8” BODY ASSEMBLY **

(2 position)

SA-4402-71

(Side Ports — EXPilot)

SA-4422-71

(Side Ports — INPilot) δ SA-4512-71 (Sub-plate Mtg. — EXPilot) δ SA-4532-71 (Sub-plate Mtg. — INPilot)

1/2” BODY ASSEMBLY **

(2 position)

SA-4502-71

(Side Ports — EXPilot)

SA-4522-71

(Side Ports — INPilot) δ SA-4512-71 (Sub-plate Mtg. — EXPilot) δ SA-4532-71 (Sub-plate Mtg. — INPilot)

1/8” AND 1/4” PORT SIZES

1/8” BODY ASSEMBLY **

(2 position)

SA-4202-61

(Side Ports — EXPilot)

SA-4222-61

(Side Ports — INPilot)

SA-4312-61

(Sub-plate Mtg. — EXPilot)

SA-4332-61

(Sub-plate Mtg. — INPilot)

1/4” BODY ASSEMBLY **

(2 position)

SA-4302-61

(Side Ports — EXPilot)

SA-4322-61

(Side Ports — INPilot)

SA-4312-61

(Sub-plate Mtg. — EXPilot)

SA-4332-61

(Sub-plate Mtg. — INPilot)

V-60

PARTS LIST/BODY ASSEMBLY

(FOUR-WAY VALVES)

Body Assembly Nos. are for “V” Series valves. For “T” Series, place the letter “T” in front of no. shown: i.e TSA-4202-61.

LEGEND PART NAME

PART NUMBER UNITS

REQUIRED1/8”

A

Body (Side Ports — EXPilot) 4201-01 One

Body (Side Ports — INPilot) 4221-01 One

Body (Sub-plate Mtg. — EXPilot)* 4312-01* One

Body (Sub-plate Mtg. — INPilot)* 4332-01* One B Plunger 4302-05 One C “O” Ring P-1100-06† Two D “O” Ring P-1000-10 Four E Bushing 4302-04 Two F “O” Ring P-1100-09†† Two G “O” Ring P-1000-09 Two H Gasket 4302-44 Two J Retainer 4302-43 Two

1/4”

4301-01

4321-01

* Five P-1100-09 “O” Rings required for port gaskets on Sub-plate Mounting.

† Part No. for “T” Series changes to T-1000-06 †† Part No. for “T” Series changes to T-1000-09

LEGEND PART NAME

PART NUMBER UNITS

REQUIRED3/8”

A

Body (Side Ports — EXPilot) 4402-01 One

Body (Side Ports — INPilot) 4422-01 One δ Body (Sub-plate Mtg. — EXPilot)* 4512-01* One δ Body (Sub-plate Mtg. — INPilot)* 4532-01* One B Plunger 4502-05 One C Bushing 4502-04 Two D “O” Ring P-1000-17 Four E “O” Ring P-1100-10† Two F “O” Ring P-1100-13†† Two G Retainer 4502-43 Two H “O” Ring P-1000-19 Two J “O” Ring P-1000-10 Two

1/2”

4502-01

4522-01

* Five P-1100-13 “O” Rings required for port gaskets on Sub-plate Mounting.

† Part No. for “T” Series changes to T-1000-10 †† Part No. for “T” Series changes to T-1000-13 δ Subplate mounting style bodies & body assemblies utilized with Treadle Actuators require addition of Suffix -3470 to part, subassembly and complete product number.

LEGEND PART NAME

PART NUMBER

UNITS

REQ.

A

Body (Side Ports — EXPilot) 4602-01 One

Body (Side Ports — INPilot) 4622-01 One

Body (Sub-plate Mtg. — EXPilot)* 4712-01* One

Body (Sub-plate Mtg. — INPilot)* 4732-01* One B Plunger 4702-05†† One C “O” Ring P-1000-25 Four D Bushing 4702-04 Two E “O” Ring P-1100-17† Two F “O” Ring P-1100-21† Two G Retainer 4702-43 Two H “O” Ring P-1004-02 Two J “O” Ring P-1000-17 Two

3/4” 11/4”1”

4702-01-124702-01

4722-01-124722-01

4712-01-12*

4732-01-12*

4702-05-12††

P-1000-27

4702-04-12

P-1100-20

P-1100-24

4702-43-12

P-1004-02

P-1000-24

3/4”, 1 AND 11/4” PORT SIZES

3/4” BODY ASSEMBLY **

(2 position)

SA-4602-61

(Side Ports — EXPilot)

SA-4622-61

(Side Ports — INPilot)

SA-4712-61

(Sub-plate Mtg. — EXPilot)

SA-4732-61

(Sub-plate Mtg. — INPilot)

1” BODY ASSEMBLY **

(2 position)

SA-4702-61

(Side Ports — EXPilot)

SA-4722-61

(Side Ports — INPilot)

SA-4712-61

(Sub-plate Mtg. — EXPilot)

SA-4732-61

(Sub-plate Mtg. — INPilot)

Approx. Weight = 11.40 lbs.

(5.17 kg)

* Five P-1100-21 “O” Rings required for port gaskets on Sub-plate Mounting for 1” valve and five P-1000-23 “O” Rings for 11/4” valve.

† Part No. for “T” Series changes to T-1000-17 and T-1000-21 ††For use with Hand Lever Cap (L) add suffix -28B for 3/4” or 1” size, Suffix -12A for 11/4” size.

(For 11/4” Valve Body Assemblies, add suffix detail “-12” to corresponding Sub-assembly No. shown for 1” valve.)

** For 3-position Body Assemblies, the only part that changes is the plunger. There are seven plungers available, each one providing a different flow pattern. These flow patterns are illustrated on page V-41. Each flow pattern has its own number.

To order the correct Body Assembly or Plunger, refer to page V-41. Substitute the proper flow pattern number for the fourth digit of either the Body Assembly or Plunger number. For Example: If you require Flow Pattern No. 3, the 1/8” Body Assembly number would be SA-4203-61.

The Plunger would be 4303-05.

Approx. Weight = 1.70 lbs.

(0.77 kg)

Approx. Weight = 4.25 lbs.

(1.93 kg)

58V-64

PARTS LIST/ACTUATORS

HAND CAP ASSEMBLY (offset mounted) / 1/8” thru 1” only designated by prefix letter “H” in complete product number.

SA-4302-69 SA-4702-69

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 0.72 lbs. Approx. Weight = 2.20 lbs.

(0.33 kg) (1.00 kg)

HAND LEVER CAP ASSEMBLY (centerline mounted) / all sizes SA-4302-69L SA-4702-69L designated by prefix letter “L” in complete product number

For 1/8” thru 1/2” valves For 3/4” and 1” valves

SA-4702-69L-12

For 1-1/4” valves

Approx. Weight = 0.80 lbs. Approx. Weight = 1.50 lbs.

(0.36 kg) (0.68 kg)

BUTTON CAP ASSEMBLY / 1/8” thru 1” only designated by prefix letter “I” in complete product number.

SA-4302-86 SA-4702-86

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 0.5 lbs. Approx. Weight = 1.0 lbs.

(0.23 kg) (0.45 kg)

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Tumbler Cap 4302-18 One

Tumbler 4302-19 One

Screw PFS-1032-08 Two

Pin 4302-20 One E Handle 4302-24 One F Screw PFS-1032-08 One G Clamp 4302-23 One H Ball P-1001-08 One J Screw PFS-1032-24 Two

1/8” thru 1/2”

D

C

B

3/4” and 1” 4702-18

4702-19

PAS-2528-10

4702-20

4702-24

PAS-2528-16

4702-23

P-1001-10

PAS-2528-32

P

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Lever Cap 4302-18L One

Knuckle 4302-23D One

Bracket NONE One

Gland Boot 4302-19D One

Filter NONE One D “O” Ring P-1100-13 One

E Screw 4302-20D One

Pin NONE One F Handle 4302-24D One

1/8” thru 1/2” 11/4”3/4” and 1”* 4702-18L-124702-18L

NONENONE

4702-23L

NONE

4702-19L

P-1000-09

NONE

4302-27

4702-24L

C

B 4702-23L

NONE

4702-19L

P-1000-12

NONE

4302-27

4702-24L

P-1001-10DP-1001-10DG Knob P-1001-10D One

PAS-2528-32PAS-2528-16J Screw PFS-1032-24 Four

NONENONEK Washer 4302-02 One

4302-834302-83L Link Assembly 4302-83 One

NONENONE

M

Clip 4302-22D One

PSS-1032-04PSS-1032-04Screw (Not Shown) NONE One

4702-19L-12NONEN Rod NONE One

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Lid Knob 4302-65-125 One

Rod 4302-67-125 One

Pin 4302-22 One Button Cap 4302-66P One

E Screw PFS-1032-08 Four F Washer 4302-02 One G Locking Nut 4302-68 One H Washer 4302-69 One

1/8” thru 1/2”

D

C

B

3/4” and 1” 4302-65-125

4702-67-125

4702-22

4702-66P

PAS-2528-12

4702-02-500

4702-68

NONE

*Applicable to all 3/4” and 1” sizes, but Body Assembly used must be made to Suffix option “-28B”.

PARTS LIST/ACTUATORS

SPRING CAP ASSEMBLY / all sizes

SA-4302-65 SA-4702-65**

Spring Return designated by prefix letter “S” in complete product number.

SA-4302-71 SA-4702-71**

No Spring Return designated by prefix letter “N” in complete

(no spring) (no spring) product number.

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 0.48 lbs. Approx. Weight = 0.60 lbs. *Omit for “No Spring Cap” Assembly. †For SA-4702-71, use 4702-02R (0.22 kg) (0.27 kg) **For 11/4” size add suffix “-12” to part number shown.

SPRING-CENTER CAP ASSEMBLY

(manually operated valve) / all sizes

SA-4302-72 SA-4702-72*

designated by prefix letter “B” in complete product number.

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 0.75 lbs. Approx. Weight = 2.35 lbs.

(0.34 kg) (1.07 kg) *For 11/4” size add suffix “-12” to part number shown.

PILOT SPRING-CENTER CAP ASSEMBLY/ all sizes

SA-4302-83 SA-4702-83*

designated by prefix letter “J” in complete product number.

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 1.00 lbs. Approx. Weight = 3.60 lbs. *For 11/4” size add suffix “-12” to part number shown.

(0.45 kg) (1.63 kg) **Two required for 1/8” thru 1/2” size. One required for 3/4”, and 1” size.

DIAPHRAGM SPRING-CENTER CAP ASSEMBLY/ all sizes

SA-4302-88-31 SA-4702-88*

designated by prefix letter “Y” in complete product number.

For 1/8” thru 1/2” valves For 3/4” and 1” valves

Approx. Weight = 1.5 lbs. Approx. Weight = 2.5 lbs.

(0.68 kg) (1.13 kg)

*For 1-1/4” size add suffix “-12-31” to part no. shown.

**Also requires one P-1004-11 Top Plate O-Ring Seal, ITEM Q.

61 V-67

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Top Plate 4302-71N** One

Spring 4302-06 One

Piston 4302-73-31A One

Pin 4302-22 One E Bottom Plate NONE One F Cylinder 4302-76-10Y One G Seal P-1016-34 One H Washer 4302-02 One J Screw PFS-1032-20 Four

1/8” thru 1/2” 11/4”3/4” and 1” 4302-71N**4302-71N

4702-064702-06

4702-73-12-31

NONE

4702-76

4702-72-12-31

P-1016-34

NONE

PAS-2528-28

D

C

B

4702-75

4702-22

4702-76

4702-72

4302-77

4702-02

PAS-2528-28

4702-10Y4702-10YK Spacer NONE One

4702-31-124702-14L Spring Cup 4302-14 One

PAS-3124-40PAS-3124-36M Screw PAS-3124-12 Four

NONE4702-75-1N Spacer NONE One

NONEP-1000-09P “O” Ring NONE One

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Pilot Cap 4302-11 One

Spring 4302-06 One

Piston 4302-38 One

Pin 4302-22 One E Washer 4302-02 ** F “O” Ring P-1000-17 One G Pilot Spacer 4302-32D One H Spring Cup 4302-14 One J Screw PFS-1032-36 Four

1/8” thru 1/2” 11/4”3/4” and 1” 4702-114702-11

4702-064702-06

4702-38-12

NONE

NONE

P-1000-23

4702-32D

4702-31-12

PAS-2528-40

D

C

B

4702-38

4702-22

4702-02

P-1000-23

4702-32D

4702-14

PAS-2528-40

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Spring Cap 4302-12 One

Spring 4302-06 Two

Cup Washer 4302-31 One

Pin 4302-22 One E Spring Cup 4302-14 One F Spacer 4302-10D One G Screw PFS-1032-32 Four H Washer 4302-02 One J Rod (Not Shown) NONE One

1/8” thru 1/2” 11/4”3/4” and 1” 4702-34-124702-12

4702-064702-06

4702-36-12

NONE

NONE

NONE

PAS-2528-40

NONE

4702-35-12

D

C

B

4702-31

4702-22

4702-14

4702-10D

PAS-2528-36

4702-02

NONE

LEGEND PART NAME PART NUMBER UNITS

REQ’D

A Spring Cap 4302-12 One

Spring* 4302-06* One

Spring Cup* 4302-14* One

Pin* 4302-22* One E Screw PFS-1032-20 Four F Washer 4302-02 One G Washer* NONE One H “O” Ring* NONE One

1/8” thru 1/2” 11/4”3/4” and 1” 4702-124702-12

4702-06*4702-06*

4702-14-12*

NONE

PAS-2528-16

4702-02A

NONE

NONE

D

C

B

4702-14*

4702-22*

PAS-2528-16

4702-02A†

4302-02*

P-1000-024*

The warnings below must be read and reviewed before designing a system utilizing, installing, servicing, or removing a Versa product. Improper use, installation or servicing of a Versa prod-uct could create a hazard to personnel and property.

DESIGN APPLICATION WARNINGS

Versa products are intended for use where compressed air or industrial hydraulic fluids are pre-sent. For use with media other than specified or for non-industrial applications or other applica-tions not within published specifications, consult Versa.

Versa products are not inherently dangerous. They are only a component of a larger system. The system in which a Versa product is used must include adequate safeguards to prevent injury or damage in the event of system or product failure, whether this failure be of switches, regulators, cylinders, valves or any other system component. System designers must provide adequate warnings for each system in which a Versa product is utilized. These warnings, including those set forth herein, should be provided by the designer to those who will come in contact with the system.

Where questions exist regarding the applicability of a Versa product to a given use, inquiries should be addressed directly to the manufacturer. Confirmation should be obtained directly from the manufacturer regarding any questioned application prior to proceeding.

INSTALLATION, OPERATION AND SERVICE WARNINGS

Do not install or service any Versa product on a system or machine without first depressurizing the system and turning off any air, fluid, or electricity to the system or machine. All applicable elec-trical, mechanical, and safety codes, as well as applicable governmental regulations and laws must be complied with when installing or servicing a Versa product.

Versa products should only be installed or serviced by qualified, knowledgeable personnel who understand how these specific products are to be installed and operated. The individual must be familiar with the particular specifications, including specifications for temperature, pressure, lubri-cation, environment and filtration for the Versa product which is being installed or serviced.

Specifications may be obtained upon request directly from Versa. If damages should occur to a Versa product, do not operate the system containing the Versa product. Consult Versa for tech-nical information.

LIMITED WARRANTY DISCLAIMER AND

LIMITATION OF REMEDIES

Products sold by Versa are warranted to be free from defective material and workmanship for a period of ten years from the date of manufacture, provided said items are used in accor-dance with Versa specifications. Versa's liability pursuant to that warranty is limited to the replacement of the Versa product proved to be defective provided the allegedly defective product is returned to Versa or its authorized distributor.

Versa provides no other warranties, expressed or implied, except as stated above. There are no implied warranties of merchantability or fitness for a particular purpose. Versa's liability for breach of warranty as herein stated is the only and exclusive remedy and in no event shall Versa be responsible or liable for incidental or consequential damages.

WARNINGS REGARDING THE DESIGN APPLICATION, INSTALLATION AND SERVICE OF VERSA PRODUCTS

Universal Repair Kits For Series V Valves The Repair Kits listed below contain all the parts necessary to restore a valve to prime operating condition. Because these are universal kits, some parts may not require use in all valves.

Where applicable, solenoid operator parts, not including coils, are also included. Coils may be ordered separately, See head-ing Coils at the bottom of this page.

VALVE

SIZE

FOR ALL SERIES V VALVES

Hand, Foot, Cam, Pilot Actuated Valves

Solenoid/Pilot Actuated Valves (Nonhazardous Service)*

2-Position Single Solenoid

2 & 3-Position Double Solenoid

1/8 & 1/4 V-4332 V-4332-G V-4332-GG

3/8 & 1/2 V-4532 V-4532-G V-4532-GG

3/4 & 1 V-4732 V-4732-G V-4732-GG

1-1/4 V-4732-12 V-4732-12-G V-4732-12-GG

Seal Material Options The following seal materials can be specified as an option.

Indicate by placing the Suffix Option designation after the appropriate product number shown above.

For example: V-4332 [standard NBR (nitrile) seals] becomes V-4332-155 (fluorocarbon seals).

Suffix Option

-EP EPR (ethylene propylene) elastomeric seals for phosphate ester type hydraulic fluids, acids, weak caustics, methyl ethyl ketone, silicone greases and oils. Consult factory for other uses. Not for petroleum base fluids or lubricants, or hydrocarbon solvents.

-11 NBR (high nitrile) seals for petroleum base and sili-cate ester hydraulic fluids, high and low aniline lubri-cating oils, “sweet” natural gas, ammonia. Static and dynamic seals, except for piston seal, are furnished in special compound. Piston seal is standard.

-155 FKM (fluorocarbon) elastomeric seals.

Solenoid Plunger One size solenoid plunger fits all Series V or T valves regard-less of valve size. Exceptions to this are valves for hazardous service. Consult factory for these items. Solenoid plungers are included in the Universal Repair Kits for solenoid valves.

However, should you require only the solenoid plunger you may order same by using the following part number:

P-1002-08 Standard NBR (nitrile) seal

P-1002-08-3 FKM (fluorocarbon) seal (Suffix Option -3 & -155)

P-1002-08-11 NBR (high nitrile) seal (Suffix Option -11)

P-1002-08-EP EPR (ethylene propylene) seal (Suffix Option -EP)

Coils One size coil fits all Series V or T valves regardless of valve size. Exceptions to this are valves with suffix options -HC, -P, -PC, -PS & valves for hazardous service. Consult factory for these items. To specify a coil as a single part use the following part number:

P-1002-02-(Coil Code from page V-3.5).

For example, to indicate a standard 120v60 coil, the part number would be P-1002-02-A120.

*For Hazardous Service Valves, consult factory.

SERIES L-MINI VALVES

BULLETIN

L-MINI 2001

AIR VALVES FOR INDUSTRY SINCE 1949

AIR LIMIT SWITCHES

Multipurpose 3-port/2-position

One multipurpose 3/2 valve for all 2-Way, 3-Way, NC, NO, Diverter, or Selector functions.

Alodized aluminum body with stainless steel internals.

All ports 1/8" NPT; Internal orifice 9/64" (3.6mm).

Cv = 0.4 (Kv = 5.8); adequate for small cylinders and pilot signals.

Balanced spool construction; force required to actuate is unaffected by the pressure being controlled.

Application pressure: Vacuum to 200 psi (14 bar) pneumatic.

www.versa-valves.com

Versa Products Company, Inc., 22 Spring Valley Road, Paramus, New Jersey, USA 07652 • 201/843-2400 FAX: 201/843-2931.

Versa BV., Halstraat 3, 7321 AG Apeldoorn, The Netherlands • +31-55-3660704 FAX: +31-55-3670704

ISO 9001

Port 2-Way N.O.

2-Way N.C.

3-Way N.O.

3-Way N.C.

Diverter Selector

A Plug Inlet Exhaust Inlet Outlet Inlet

B Inlet Plug Inlet Exhaust Outlet Inlet

C Outlet Outlet Outlet Outlet Inlet Outlet

The versatile design of the L-Mini valve allows it to directly replace electrical limit switches, enabling you to make your system 100% air controlled. The valve is able to endure harsh, dirty, humid environments that would destroy electrical switches. Also the hazard of fire or explosion and the need for bulky conduit and enclosures is eliminated.

The Basic Valve, as shown at right, can be applied; or a Basic Valve with one of the many different actuating devices shown below may also be utilized in order to provide the precise actuation method desired.

BASIC VALVE

LSN-3200

Dimensions shown in inches mm

Actuating Force: 11 oz. (312 g)

Suffix Options Available:

— LSS: Recommended option when actuating forces will be more than

31/2 times the amount shown —155: Viton Static Seals (for certain chemical resistance)

ROLLER LEVER ONE-WAY ROLLER LEVER 6" (152 mm) LEVER FINGERTIP LEVER

Actuating Force: 6 oz.(170 g) Actuating Force: 7 oz.(200 g) Actuating Force: 2 oz.(60 g) Actuating Force: 7 oz.(200 g)

LSC-3200-LL41 LSC-3200-LL42 LSC-3200-LL43 LSH-3200-LL44

WAND PILOT PANEL BUTTON PANEL ROLLER

Actuating Force: 1 oz.(30 g) Actuating Force: 2 lb.13 oz.(1.28 kg)

LSL-3200-LL45 LSP-3200 LSC-3200-LP1

Series L-Mini Versa exercises diligence to assure that information contained in this catalog is correct, but does not accept responsibility for any errors or omissions. Versa also reserves the right to change or delete data or products at any time without prior notification. To be sure the data you require is correct, consult factory.

LSC-3200-LP2 (Shown) LSC-3200-LP3 (Roller Axis

90° to Above)

Actuating Force: 2 lb.13 oz.(1.28 kg)

Pilot Pressure Required:

15-200 psi.

(1-14 bar)

FLOW DIAGRAM

5 Micron Filtration Recommended

No Lubrication Required

The "L-Mini" valve is a 3-ported, 2-position, multipurpose valve with closed crossover.

The table below lists all the possible valve functions which can be obtained by just changing the way the valve is connected.

Marcus

LSC-3200-LL41

Marcus

ROLLER LEVER

Control Tower™ Stack Lights – Connect, Control, and Communicate Bulletin 855T

855T 70mm Control Tower™ Stack Lights Gives You More Options to Connect, Control and Communicate

Vertical-Mount Bases

• Completely assembled for right angle mounting to walls or side of panel

Vertical-Mount Bases

• Completely assembled for right angle mounting to walls or side of panel

855T Anodized Aluminum Pole Bases

• Durable, aluminum pole bases with plastic foot

• Pole lengths up to 40 cm for medium shock and vibration applications

• 4/4X/13, IP65 for watertight and hose-down applications

• Available in black or grey 10 cm, 25 cm, and 40 cm pole lengths

• cULus listed, CE marked

855T Surface and Vertical Bases

• Durable, Lexan polycarbonate bases for surface and wall-mount applications

• 4/4X/13, IP65 for watertight and hose-down applications

• Available in 1/2” NPT, PG16, or M20 threading options for custom length conduit mounting

• cULus listed, CE marked

Side-wiring Entrance Junction Box Accessory

• Provides side-wiring option for pole bases in 1/2”NPT, PG16, or M20 threading

• Also provides right angle mounting for pole-mount bases

• Available in surface, vertical bracket or magnetic mounting styles

Side-wiring Entrance Junction Box Accessory

• Provides side-wiring option for pole bases in 1/2”NPT, PG16, or M20 threading

• Also provides right angle mounting for pole-mount bases

• Available in surface, vertical bracket or magnetic mounting styles

NEWNEW

855T Stainless Steel Pole Bases

• Rugged Stainless steel pole base with strong metal foot, all top-finished in black or grey UL rated powder-coating; stronger than anodized aluminum pole bases; withstands higher shock and vibration applications

• Longer pole lengths of 60 cm and 80 cm available

• 4/4X/13 corrosion resistant stainless steel pole for harsh, water-tight and hose-down plant environments

• Available in 10 cm, 25 cm, 40 cm, 60 cm, and…