12_35936_PWS.pdf

APPENDIX A

Change _

File Number: FD2030-12-35936 i

DEPARTMENT OF THE AIR FORCE

AIR FORCE GLOBAL LOGISTICS SUPPORT CENTER

TINKER AIR FORCE BASE, OKLAHOMA 73145

PR NO: FD2030-12-35936

AF CONTRACT NO: DATE: 04 May 11

Performance Work Statement

TYPE OF WORK: Repair /Overhaul of B2 Servoactuators

CONTENTS

Page

PREFACE SHEET ii

REVISION SHEET iii

SECTION

I. GENERAL 1

II. DESCRIPTION OF SERVICES 8

III. TECHNICAL ORDERS, DIRECTIVES, AND OTHER TECHNICAL GUIDANCE 13

IV. GOVERNMENT PROPERTY 15

V. SERVICE SUMMARY 16

VI. ASSEMBLY PARTS REPLACEMENT REQUIREMENTS

ii

PREFACE SHEET

RECEIVED RECEIVED DELIVERED DELIVERED

ITEM, EFFORT TYPE AS P/N AS NSN NOMENCLATURE AS P/N AS NSN

001 OVERHAUL B43871-1 1650-01-376-1088FW SERVOACTUATOR B43871-1 1650-01-376-1088FW

002 OVERHAUL B43872-1 1650-01-381-3209FW SERVOACTUATOR B43872-1 1650-01-381-3209FW

003 OVERHAUL B43873-1 1650-01-376-1089FW SERVOACTUATOR B43873-1 1650-01-376-1089FW

004 OVERHAUL B43874-2 1650-01-420-5488FW SERVOACTUATOR B43874-2 1650-01-420-5488FW

005 OVERHAUL B43718-1 1650-01-376-1090FW SERVOACTUATOR B43718-1 1650-01-376-1090FW

006 OVERHAUL B43876-1 1650-01-378-1942FW SERVOACTUATOR B43876-1 1650-01-378-1942FW

007 OVERHAUL B43877-1 1650-01-376-1091FW SERVOACTUATOR B43877-1 1650-01-376-1091FW

008 REPAIR B43871-1 1650-01-376-1088FW SERVOACTUATOR B43871-1 1650-01-376-1088FW

009 REPAIR B43872-1 1650-01-381-3209FW SERVOACTUATOR B43872-1 1650-01-381-3209FW

010 REPAIR B43873-1 1650-01-376-1089FW SERVOACTUATOR B43873-1 1650-01-376-1089FW

011 REPAIR B43874-2 1650-01-420-5488FW SERVOACTUATOR B43874-2 1650-01-420-5488FW

012 REPAIR B43718-1 1650-01-376-1090FW SERVOACTUATOR B43718-1 1650-01-376-1090FW

013 REPAIR B43876-1 1650-01-378-1942FW SERVOACTUATOR B43876-1 1650-01-378-1942FW

014 REPAIR B43877-1 1650-01-376-1091FW SERVOACTUATOR B43877-1 1650-01-376-1091FW

iii

REVISION SHEET

When a revision is received, it should be inserted into this (PWS). The superseded pages should be retained as a record.

Note: The portion of the text of this specification affected by the current revision is indicated by a black underscore for figures, words, or phrases within a given paragraph, and by a black vertical line in the outer margin where the change constitutes a whole paragraph.

After the revised pages have been inserted into the PWS, the revised title page should be inserted in front of the existing title page. This revision page is placed under the basic title page.

DATES OF ISSUE FOR ORIGINAL AND CHANGED PAGES ARE:

SECTION I: GENERAL

1.1 DEFINITIONS

1.1.1 The following definitions are applicable to this Performance Work Statement

(PWS):

a. End Item: An end item is a complete piece of Government equipment as listed in Government supply catalogs and suitable for government storage and issue. End items may contain one or more recoverable items (SRUs). End items are also referred to as

Line Replaceable Units (LRUs). End items covered by work under this PWS are listed on the Preface Sheet, page ii.

b. Initial Production Evaluation (IPE): An IPE is a planned Government review of early production items and processes to evaluate a contractor’s capability to complete the work stipulated in the contract and in accordance with (IAW) the technical order (TO) and other guidance required by this PWS.

c. Overhaul: An end item overhaul is the action taken to replace all consumable items, replace all items listed in the 100% replacement list, replace all recoverable parts that do not meet the TO inspection criteria, and replace all items requiring a time change.

Overhaul consists of end item testing to determine deficiencies or remaining viability of components, complete disassembly, thorough cleaning, refurbishment or replacement of all components not meeting inspection criteria or requiring a time change, replacement of all soft parts (seals, gaskets, etc), reassembly of assemblies and subassemblies, performance of all adjustments and alignments, test and calibration of subassemblies and end items and final inspection (e.g., safety wiring, painting, affixing of decals) IAW the applicable TOs and approved test documents to restore full functional performance of the end item.

d. Cannibalization: Authorized removals of a specific assembly, subassembly, or part from one weapon system, system, support system, or equipment end item for installation on another end item to meet priority mission requirements with an obligation to replace the removed item.

e. Administrative Contracting Officer (ACO): A contracting officer assigned the responsibility for the post award functions related to the administration of a government contract in the field. The ACO is normally located in the Defense Contract Management

Agency (DCMA) office. The ACO is responsible for ensuring the Contractor performs in accordance with the terms of the contract.

f. Procurement Contracting Officer (PCO): The individual authorized to enter into contracts for supplies and services on behalf of the Government by formal advertising or negotiation and who is responsible for overall procurement of the contract.

g. Technical Order (TO): An Air Force publication that gives specific technical directives and information with respect to the inspection, storage, operation, modification, and maintenance of Government equipment.

h. Support Equipment (SE): All equipment called out in applicable technical orders required for LRU, SRU and component test, overhaul, and / or modification.

i. Serviceable: Capable of meeting the requirements and performing the function for which designed or modified, and meets all test requirements established by the technical order and PWS.

j. Repair: An end item repair is the action taken to return the end item to a serviceable condition by replacing all exposed consumable items and only the damaged recoverable parts that do not meet the TO inspection criteria. Repair consists of end item testing to determine deficiencies, disassembly as required to support maintenance actions required, thorough cleaning, refurbishment or replacement of all disturbed components not meeting inspection criteria, replacement of all soft parts (seal, gaskets, etc) exposed during repair, re-assembly of assemblies and subassemblies, performance of all adjustments and alignments, test and calibration of subassemblies and end items and final inspection (e.g., safety wiring, painting, affixing of decals) IAW the applicable TOs and approved test documents to restore the end item to a serviceable condition.

k. Defect: Any nonconformance of a characteristic with specified requirements.

l. Product Quality Deficiency: A defect or nonconforming condition. Included are deficiencies in design, specification, material, manufacturing, and workmanship.

m. Product Quality Deficiency Report: The SF 368 form or format used to record and transmit product quality deficiency data.

n. Consumable Part: Piece parts that are replaced 100% at each overhaul event.

o. Re-usable Component: Non-accountable, expendable part or assembly that may be re-installed in an end item after inspection / repair and deemed serviceable.

p. Recoverable Component: Accountable, non-expendable part or sub-assembly of an end item, also referred to as a Shop Replaceable Unit (SRU). SRUs may be re-installed in an end item after inspection/repair/test and deemed serviceable. If applicable to the scope of this PWS, SRUs will be listed on the Preface Sheet, page ii.

1.2 PRE-AWARD SURVEY REQUIREMENTS

1.2.1 A Pre-Award Survey (PAS) shall be required, but may be waived by the

Government at the time of award.

1.2.2 At the time of the PAS the prospective contractor shall meet the following technical requirements (additionally, there are many other business capabilities that may be evaluated) in accordance with contract requirements. Failure to do so shall result in PAS disapproval and disapproval of the prospective contractor for this procurement action.

a. Provide data to include contractor facility capabilities, all subcontractor facility capabilities (if subcontracting is proposed), and an explanation of how contractor and subcontractor facilities will fulfill the Government’s requirements.

b. Prior to PAS, the prospective contractor shall provide a list of all special tooling and SE required and comply with the requirements detailed in paragraph 1.6.

c. Prior to PAS, the prospective contractor shall provide a test plan for each end item to be produced. The test plan shall include all testing required by the applicable

Acceptance Test Procedure and will detail how the testing will be accomplished utilizing the prospective contractor’s SE.

d. The prospective contractor shall provide the above in the form of a word processing document or spreadsheet, formatted to Microsoft Office Programs via email.

1.3 INITIAL PRODUCTION EVALUATION REQUIREMENTS

1.3.1 IPE shall be completed within 60 calendar days of receipt of first delivery order.

The IPE requirement may be waived by the Government at the time of contract award.

1.3.2 The IPE shall be conducted on one unit for one line item. All other line items can be evaluated based upon similarity to the IPE unit. The condition of the item at IPE will be open and ready to follow the entire overhaul procedure. The Contractor shall furnish a written notice to the PCO through the ACO within fifteen workdays after the required end item is available for the IPE.

1.3.3 The PCO shall notify the Contractor of the projected dates that the Government

IPE Evaluation Team will arrive at the Contractor’s facilities to conduct the IPE. The Contractor shall permit entrance into its facilities to the Government’s IPE Evaluation Team members. This includes access to Contractor telephones and other communication devices that will allow the

Government IPE Evaluation Team members to consult with appropriate Government personnel in the accomplishment of the IPE evaluation.

1.3.4 Under no circumstances shall the Contractor accomplish overhaul on any other quantity of items on order or through any Induction-at-Risk / Early Induction contractual provisions, other than the IPE unit that will be evaluated by the Government IPE Team members prior to the accomplishment of the IPE. Only after the approval notice from PCO shall the

Contractor proceed with overhaul on the remaining items on order or items under Induction-at-

Risk / Early Induction provisions. The Government’s delivery schedule shall be held in abeyance until approval of the IPE by the Government IPE Evaluation Team Leader.

1.4 REPORTING REQUIREMENTS

1.4.1 Data requirements are specified in the Contract Data Requirements List (CDRL

DD Form 1423) found in Part 1, Section B, The Schedule. For any asset inducted with Test, Teardown, and Evaluate (TT&E) requirements, a preliminary shop findings report is required to be submitted to 423 SCMS/GUEA engineering through the contracting officer with test results, inspection results, specific overhaul recommendations, and total overhaul cost within 45 days of receiving the asset for evaluation and overhaul.

1.4.2 In addition, the contractor shall maintain for five years a document package containing the following documentation for each item produced:

a. Maintenance Data Sheet

b. Test Data Sheet

c. Quality Acceptance Review Documentation

d. Parts replaced listed by each serial numbered end item overhauled

1.5 QUALITY PROGRAM AND INSPECTION SYSTEM REQUIREMENTS

1.5.1 The Contractor shall establish, document and maintain a quality system as a means of ensuring that the end item conforms to specified requirements. The quality system will be in accordance with contract requirements.

1.5.2 When a Deficiency Report is received for an end item overhauled under the terms of this contract, the Contractor shall comply with the ACO’s directions. Guidance is provided in

TO 00-35D-54, USAF Deficiency Reporting, Investigation, and Resolution.

1.5.3 The Contractor shall report any Government furnished material, for the work accomplished as outlined in this PWS, that is damaged or otherwise unsuitable for use to the

ACO using a Report of Discrepancy, SF Form 364.

1.5.4 The Contractor shall support quality audits as required by the ACO. These audits could require that one or more end items be removed from the production line and subjected to any combination of inspection, testing, disassembly, or assembly, to determine that the standards of performance and technical conformance meet the requirements of this PWS. The Contractor shall be required to correct a deficient process to eliminate the cause(s) of any defects as directed by the ACO.

1.5.5 The Contractor shall support quality assurance reviews to be conducted at the site of overhaul at the request of the Government throughout the contract period.

1.5.6 The Contractor shall support a quality acceptance review by the DCMA representative at the site of repair for each end item generated under the terms of this contract.

1.5.7 Requests for deviation / waiver shall be submitted to the PCO through the ACO.

Work shall not be initiated on assemblies / components affected by deviation / waiver pending approval / disapproval. Requests shall include the contract number, NSN and P/N of end item and lowest part / assembly affected, effect on cost / price and delivery schedule, description of deviation / waiver, justification for deviation / waiver, and proposed corrective action taken.

1.6 TOOLS AND SUPPORT EQUIPMENT

1.6.1 The SE required to accomplish the scope of work to be completed on end items under this contract is listed in the TOs or original equipment manufacturer (OEM) overhaul procedures listed in Section III of this PWS. If the equipment specified in the TO or OEM overhaul procedures is not designated as Government furnished in this contract, the Contractor is responsible for furnishing identical or substitute SE from commercial sources.

1.6.2 If the Contractor intends to substitute SE, a list of the proposed substitute SE shall be provided to the PCO with the proposal. At the time of the PAS conference, the Contractor shall demonstrate to the PAS team that suitable substitute SE can be acquired and meets the standards stipulated in the technical data by the following actions:

a. Displaying drawings, schematics, or specifications which illustrate that the prospective Contractor understands the exact nature of the work to be performed and the

SE required to perform the tasks.

b. Explaining the capabilities of substitute SE to ensure that it is adequate to perform the specified testing requirements.

c. Defining how substitute SE will be designed, built, and calibrated without assistance from the Government, by an internal engineering capability, or the services of a recognized outside engineering agency as approved by the cognizant engineering activity.

1.6.3 The equipment shall be in possession of the contractor prior to the IPE team visit.

1.6.4 The Contractor shall show documentation certifying the accuracy of all calibrated

SE to the ACO prior to work performed as outlined in the PWS.

1.6.5 Support Equipment Calibration Requirements. The Contractor shall ensure documentation certifying the accuracy of all calibrated SE is made available to the ACO prior to work performed. The Contractor shall ensure SE calibration is maintained throughout performance of this contract. Upon request, the Contractor shall show calibration data to the

ACO for each SE item as follows:

a. SE part number and serial number

b. Date calibrated

c. Calibration due date

d. Calibration source

e. Calibration procedure used

f. Is and was data

g. Facsimile of the current stamped calibration sticker affixed to SE item

h. Verification of full performance compliance IAW this PWS for SE items not requiring calibration.

i. Traceability to the National Institute of Standards and Technology

1.6.6 All equipment acquired under this contract shall become property of the

Government.

1.7 PRECIOUS METALS RECOVERY PROGRAM

1.7.1 The Precious Metals Recovery Program is not applicable to this PWS. The handling and control of precious metals shall be IAW AFMAN23-110, USAF Supply Manual.

1.8 NUCLEAR HARDNESS REQUIREMENT

1.8.1 The Contractor shall notify the PCO if the work degrades the nuclear hardness of the item within one business day of determination. The Contractor shall not continue maintenance actions until Government approval is obtained from the PCO.

1.9 PARTS CONTROL PROGRAM

1.9.1 The Contractor shall establish, document, and maintain a parts control program for the work associated with this PWS.

1.9.2 The Contractor shall establish the Parts Control Program for an end item from the applicable Illustrated Parts Breakdown (IPB) TO or Government Engineer Approved OEM parts list.

1.9.3 Approval from the PCO is required for the Contractor to use any parts not contained in the IPB. The Contractor shall maintain configuration of items worked under the scope of this contract as identified in the applicable IPB TO or this PWS. The Contractor shall notify the PCO via fax or e-mail of any configuration discrepancies noted between the applicable

IPB, the engineering drawings, and the current configuration of the end item. The Contractor shall obtain written authorization from the cognizant engineering activity via the PCO for configuration deviations prior to implementation.

1.9.4 The IPB shall serve as the current baseline for an end item or system unless otherwise stated in this PWS.

1.9.5 The contractor shall only purchase replacement parts directly from the end item

OEM or from DLA. In the event that parts are not available from either of these two sources for a pending overhaul operation, the contractor shall receive written authorization from the cognizant engineering activity via the PCO for any deviations from the aforementioned sources.

In the instance that surplus components are available, the cognizant engineering activity reserves the right to approve or disapprove the material. Written authorization for its usage shall be obtained from the cognizant engineering activity via the PCO.

1.9.6 The contractor shall keep records to allow traceability of the sourcing of replacement parts for each end item overhauled and shall be furnished for inspection upon

Government request.

1.10 OZONE DEPLETING SUBSTANCES (ODS)

1.10.1 This PWS is not explicitly requiring the use of a Class 1 ozone depleting substance (ODS) in the performance of the contract. The contractor is authorized to use a suitable substitute for any Class 1 ODS which may be required by the specifications or Technical

Data of this PWS. The contractor shall immediately identify the substitute by written notification to the PCO.

1.11 TECHNICAL ORDER MAINTENANCE

1.11.1 The Contractor shall maintain all TOs and other technical directives applicable to the work requirements in an updated and current status according to TO 00-5-1, Technical Order

System, and TO 00-5-3, Technical Order Life Cycle Management. The Contractor shall consider the impact of a TO change on costs, schedules, and any other pertinent factors. A written evaluation, along with specific backup data for those changes which impact the Contractor’s performance, shall be provided to the PCO within 10 workdays after receipt of updated TO and directives. The Contractor shall not incorporate these technical order changes until approved by the PCO.

1.12 CONTRACTOR EMPLOYEES

1.12.1 Contractor employees shall identify themselves as contractor personnel by introducing themselves or being introduced as contractor personnel and displaying distinguishing badges or other visible identification for meetings with Government personnel. In addition, contractor personnel shall appropriately identify themselves as contractor employees in telephone conversations and in formal and informal written correspondence.

SECTION II: DESCRIPTION OF SERVICES

2.1 GENERAL

2.1.1 The work performed under this contract is to overhaul the end item(s) specified on page ii of this specification. The work shall be accomplished IAW documents as specified in

Section III. In the event that a situation develops where these instructions conflict with the

Section III documents, this PWS shall take precedence. The work encompasses the disassembly, cleaning, inspection, maintenance, re-assembly, testing, and finishing actions required to return the end item to a like new condition.

2.1.2 When a particular overhaul is constrained for lack of overhaul materials that are not, and shall not be immediately available, the Contractor may request authorization to cannibalize subassemblies or parts between failed inducted assets in order to expedite overhauls.

Cannibalization requests shall be subject to the review and subsequent approval or disapproval of the cognizant engineering activity. Such cannibalization actions should only be considered upon exhaustion of all other sources of overhaul materials. The Contractor shall not initiate any cannibalization action unless such action shall satisfy all overhaul material requirements for the end item in question. The Contractor shall not remove any piece parts from serviceable units.

The Contractor shall replace, at the Contractor’s expense, all cannibalized subassemblies with overhauled or new subassemblies and replace all cannibalized parts with new parts. The

Contractor shall ensure the contract delivery schedule is not negatively affected by the removal of any subassemblies or parts from any inducted end item. The Contractor shall not condemn cannibalized end items or subassemblies.

2.2 SPECIFIC WORK REQUIREMENTS

2.2.1 Basic Test, Teardown, and Evaluate (TT&E) requirements: For any asset inducted with TT&E requirements, the contractor shall conduct an “as received” TT&E including cleaning, incoming inspection, disassembly, and component inspection IAW the appropriate TO and OEM specifications. Following the TT&E, the contractor shall deliver a preliminary findings report to the government contracting officer as described in paragraph 1.4.1. The contracting officer will disseminate the preliminary findings report to the appropriate technical and logistics personnel for review. The government will, in return, provide instruction to the contractor concerning the continued course of action based upon the asset condition and government demand for the asset.

2.2.2 Basic overhaul requirements: The end item shall be cleaned, disassembled, components inspected, assembled, and tested according to TOs and OEM specifications. If any component part does not meet specified inspection requirements, or if there is any doubt as to its serviceability or longevity, it shall be replaced at the contractor’s expense. This includes any part requiring replacement due to catastrophic failure, fatigue failure, or normal deterioration.

The contractor is advised to include the cost of replacing a percentage of re-usable and recoverable components, as identified above, in their overhaul cost proposal. Certain parts shall be replaced on a 100% basis for every end item overhaul. These consumable parts are listed in

Paragraph 6.1. The pricing for these items shall be included in the overhaul cost.

NOTE 1: If the TO does not address the repair of a re-usable component, this component shall be replaced with a new part or one repaired by approved contractor’s developed procedures. In case of utilizing a developed repair for salvaging a component, the contractor may propose their repair procedure along with substantiating documents for evaluation and possible approval.

This request for evaluation must be submitted to the cognizant engineer office through the PCO for approval. Any repair procedures which are developed and approved for the execution of the requirements specified in this PWS shall become the property of the Government. The

Government shall not be responsible for any costs associated with development of any repair procedures unless it has been negotiated and approved by the PCO.

2.2.3. Basic Repair Requirements: Repair consists of end item testing to determine deficiencies, disassembly as required to support maintenance actions required, thorough cleaning, refurbishment or replacement of all disturbed components not meeting inspection criteria, replacement of all soft parts (seal, gaskets, etc) exposed during repair, re-assembly of assemblies and subassemblies, performance of all adjustments and alignments, test and calibration of subassemblies and end items and final inspection (e.g., safety wiring, painting, affixing of decals) IAW the applicable TOs and approved test documents to restore the end item to a serviceable condition.

2.2.4 Pre-Disassembly Inspection: The Contractor shall ensure external cleanliness of each end item prior to disassembly, inspect exterior of each end item for obvious damage or missing parts and accomplish other pre-disassembly inspections cited in applicable TOs.

2.2.5 Overhaul: The Contractor shall perform all required overhaul processes on each item IAW the TOs as indicated in paragraph 3.1.2 to restore the item to a like new condition.

2.2.6 Repair: The Contractor shall perform all required repair processes on each item

IAW the TOs as indicated in paragraph 3.1.1 to restore the item to a serviceable condition.

2.2.7 Test: The Contractor shall accomplish the test and record results on end items as follows:

a. Perform functional and acceptance testing IAW the procedures defined in the tech orders listed in paragraph 3.1.1 or 3.1.2.

b. All records of overhaul and acceptance tests shall be maintained by the

Contractor and shall be made available for inspection upon request of Government

Representatives.

2.2.8 Corrosion Control: The Contractor shall paint each end item IAW the TO for corrosion prevention.

2.2.9 Modification: The Contractor shall modify affected items as detailed by the applicable effort IAW TOs, TCTOs, or manufacturer’s specifications as listed in paragraph 3.1.1.

2.2.10 Post Work Processing, Preparation for Shipment. The Contractor shall accomplish preparation for shipment requirements on end items as follows:

a. Purge and fill unit using hydraulic fluid MIL-PRF-87257 (not required if the item was tested using MIL-PRF-87257).

b. Cycle/actuate unit while filled with hydraulic fluid.

c. Drain fluid from unit.

d. Cap unit ports and electrical connectors.

e. Clean exterior surface of unit of all hydraulic fluid and contaminants.

2.2.11 Over and Above shall only be considered for missing components or for work that

1) is within the general scope of the contract, 2) is not covered by the line item(s) for the basic work under the contract, and 3) is necessary in order to satisfactorily complete the contract.

Identification of missing part(s) must be revealed within 2 working days after the asset is removed from the shipping container and reported to the PCO through the ACO in the form of a

Report of Discrepancy using SF 364. Approval from the PCO shall be obtained prior to performing any over and above work.

2.2.12 End Item Identification and Marking: Permanently and legibly mark each overhauled end item with the contractor's identification. This identification shall include the contractor's CAGE and the date of overhaul. The identification shall be permanently affixed to the end item by stamp, stencil, or similar means.

2.2.13 Quality Acceptance and Processing:

a. Quality acceptance of each end item shall be performed prior to packaging and transportation. Quality acceptance shall be performed by the local Quality Assurance office at the overhaul site. In the event that local Quality Assurance personnel cannot perform the quality acceptance function, DCMA will perform quality acceptance of each end item. For items repaired and overhauled at the Contractor’s facility, DCMA will perform the quality acceptance function. Quality acceptance documentation for each end item shall be maintained by the Contractor as part of the item document package.

b. Each end item identified as serviceable shall be delivered to the Government defect free.

c. Following quality acceptance by DCMA, the Contractor shall notify the

Production Management Specialist (PMS) via email or fax of the completion of overhauled end items. The PMS will provide shipping instructions to the Contractor via email or fax for each item produced. Within one day of shipment, the Contractor shall provide proof of shipment through delivery of an accepted WAWF Receiving Report to the PMS. The Receiving Report shall include the carrier and tracking number.

2.2.14 Shipping Documentation:

a. The Contractor shall insure that the appropriate tag is attached to each serviceable end item generated.

i. Serviceable tag is DD Form 1574/1574-1 (Yellow).

ii. Unserviceable (repairable) tag is DD Form 1577-2/1577-3 (Green).

iii. Unserviceable (condemned) tag is DD Form 1577/1577-1 (Red).

b. Shipments under this contract shall be by Commercial Bill of Lading (CBL) by the fastest traceable means.

c. Items overhauled as a result of a quality deficiency shall be shipped at the

Contractor’s expense.

2.2.15 Training and Engineering Support: The contractor shall provide engineering, technical support and training as required to complete this project. The contractor shall provide an onsite technical person for this effort. In addition, engineering and technical support will be available via phone or email at all times during the course of this project to support any technical questions that may arise that are directly related to this FCAS overhaul and repair project.

2.2.16 Technical Data: The contractor shall provide all technical data developed for the purpose of executing the requirements specified in this PWS to the Government. Technical data shall include, but is not limited to, procedures and substantiating data for any contractor developed repairs, inspection criteria, and all necessary updates to the Air Force TO. All technical data provided by the contractor shall become the property of the Government.

2.2.17 The contractor shall conduct repair /overhaul of B-2 Servo Actuators in a facility meeting the contractor’s clean room standards (MOOG document 7200-004-010, 24 Mar 2011).

Specifically, the following environmental requirements shall be maintained:

a. The Particle Count Tolerance shall be maintained IAW T.O. 00-25-203 Section

IV – Controlled Areas (300,000 class).

b. A positive pressure of at least 0.025 psi shall be maintained in the room where the actuator repair/overhaul is being conducted.

2.3. MISSION ESSENTIAL SERVICES

2.3.1 The contractor shall prepare for the continuation of essential DOD services during crisis IAW DFARS 252.237-7023. The contractor shall establish and provide a written plan to ensure continued support during a crisis. The plan shall be submitted with the contractor’s proposal.

2.4 DELIVERY SCHEDULE

2.4.1 One hundred percent of end items listed in the Preface Sheet, page ii, shall be delivered IAW the contractual delivery schedule. The contractor shall meet the contract delivery schedule.

SECTION III: TECHNICAL ORDERS, DIRECTIVES, AND TECHNICAL GUIDANCE

3.1 APPLICABLE TECHNICAL ORDERS

3.1.1 Specific Technical Orders and manufacturer’s specifications for Repair:

Part

Number

Noun Repair Test Configuration

B43871-1 Flight Control

Servoactuator

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-4

B43872-1 Flight Control

Servoactuator

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

B43873-1 Flight Control

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

B43874-2 Flight Control

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

B43718-1

Flight Control

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

B43876-1

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

B43877-1 Flight Control

TO 9H2-4-285-3

Rev0/Chg0

23Aug08

TO 9H2-4-285-3

Rev0/Chg0

3.1.2 Specific Technical Orders and manufacturer’s specifications for Overhaul:

Part Number Noun Overhaul Test Configuration

B43871-1 Flight Control

Servoactuator

TO 9H2-4-312-3

TBD*

TO 9H2-4-312-3

TBD*

TO 9H2-4-312-4

TBD*

B43872-1 Flight Control

Servoactuator

TO 9H2-4-313-3

TBD*

TO 9H2-4-313-3

TBD*

TO 9H2-4-313-4

TBD*

B43873-1 Flight Control

Servoactuator

TO 9H2-4-314-3

TBD*

TO 9H2-4-314-3

TBD*

TO 9H2-4-314-4

TBD*

B43874-2 Flight Control

Servoactuator

TO 9H2-4-315-3

TBD*

TO 9H2-4-315-3

TBD*

TO 9H2-4-315-4

TBD*

B43718-1

TO 9H2-4-316-3

TBD*

TO 9H2-4-316-3

TBD*

TO 9H2-4-316-4

B43876-1

TO 9H2-4-317-3

TBD*

TO 9H2-4-317-3

TBD*

TO 9H2-4-317-4

TBD*

B43877-1 Flight Control

Servoactuator

TO 9H2-4-314-3

TBD*

TO 9H2-4-314-3

TBD*

TO 9H2-4-314-4

* TOs labeled TBD are being worked under separate contract. Until TO development is completed, overhaul will be performed utilizing TO 9H2-4-285-3/4 and Moog documents (reference 3.3).

3.1.3 General Technical Orders

TO NUMBER DATE TITLE

00-5-1

20081001 AF Technical Order System

00-5-3 20081101 Technical Order Life Cycle

Management

00-35D-54

20070501 USAF Material Deficiency

Reporting and Investigating

System

3.2 OTHER PUBLICATIONS FOR INFORMATION PURPOSES ONLY

Note: These publications are for information purposes only.

3.2.1 Air Force Manuals

NUMBERS DATE TITLE

AFMAN 23-110

20090101 USAF Supply Manual

3.3 CONTRACTOR DOCUMENTS

SECTION IV: GOVERNMENT PROPERTY

4.1 GOVERNMENT PROPERTY:

4.1.1 The Contractor shall furnish all material, support equipment, tools, test equipment, and services. Government Furnished Material will not be provided.

4.2 DISPOSITION OF GOVERNMENT PROPERTY:

4.2.1 These instructions apply to all government owned property. Within 90 calendar days prior to contract expiration, the contractor shall submit a letter to the managing ALC requesting disposition instructions in the transfer of Government furnished property (GFP). A listing identifying GFP shall include the NSN, part number/CAGE, noun, quantity, condition code, and dollar value, and the list shall be submitted through the ACO to the PMS for disposition instructions.

4.2.2 If a follow-on contract is being awarded or, is in the negotiation or solicitation stage, the existing GFP may be retained to the extent required to support the current contract and/or the follow-on contract.

4.2.3 The contractor shall comply with preservation, packaging, and packing instruction as specified in the basic contract and/or on the AFMC Form 158 (Packaging Requirements).

4.3 DISCREPANCIES INCIDENT TO SHIPMENT:

4.3.1 Discrepancies incident to shipment include misidentified items, variations in quantity, non-requisitioned items, lost or damaged parcel post, and items in dubious condition.

These discrepancies shall be reported and resolved using the DoD web-based application

WebSDR link located within the CAV AF system described in the CAV AF SOW. This system of reporting a Supply Discrepancy Report (SDR), formerly called a Report of Discrepancy

(ROD), has been developed in compliance with DoD regulations 4140.1-R and 4000.25-M

Volume 2, which requires automated SDR processing. In those situations where the SDR initiator is unable to gain access to the AF WebSDR, continued use of manual forms (SF Form

364) is permitted. A copy of the form shall be forwarded through the PCO and Quality

Assurance (QA) activity for corrective action.

4.3.2 Transportation discrepancies and item transaction discrepancies shall be coordinated with the DCMA Property Administrator and ACO immediately upon discovery for corrective action in addition to AF WebSDR submittal.

4.3.3 Contract line items received with missing components (Missing On Induction, (MOI)) the contractor shall process a SDR (SF Form 364) immediately upon discovery in accordance with AFJMAN 23-215 and provide a copy of submitted MOI SDR form to the ACO and PCO within 2 working days of discovery.

4.3.4 Misdirected shipments of GFP shall be immediately reported by telephone to the

Property Administrator (PA) followed by written notification within three working days. The

PA will issue appropriate disposition instructions for the misdirected items. Misdirected items received by the contractor which are not part of this contract will not be receipted into CAV AF.

4.4 OTHER:

4.4.1 The contractor shall not obtain GFP through the utilization of requisition codes assigned exclusively to this contract for any other contracts.

4.4.2 The contractor shall not transfer GFP charged to this contract to any other contract, contractor, or activity without the advance approval of the PMS through the PCO.

4.4.3 The government reserves the right to withdraw any GFP in possession of the contractor to supply other urgent USAF requirements. If any item so removed by the government is still required to complete the contract, the contractor shall take appropriate action to replace the removed item.

SECTION V: SERVICE SUMMARY

5.1 SERVICE SUMMARY

5.1.1 Contractor performance shall be measured and assessed, using the Performance

Objectives listed in Table 5-1. The contractor service requirements are summarized into performance objectives that relate directly to the mission essential items. The performance threshold describes the minimum acceptable levels of service for each requirement. In the event the performance objective is not met, the Contractor will be given a reasonable time after notification to correct the unacceptable performance, if such correction is possible. The

Contractor shall immediately take corrective action in accordance with the performance threshold(s). In cases where the Contractor fails to implement corrective action, the PCO will take appropriate measures.

5.1.2 Service Summary (SS) Requirements: The Contractor shall ensure the performance objectives and thresholds are achieved as identified in Table 5-1.

5.1.3 Performance Objectives and Thresholds: The Contractor shall achieve performance thresholds identified in Table 5-1 of this PWS.

NOTE: The PMS, DCMA Quality Assurance Representatives (QAR) and PCO will exercise surveillance over the performance thresholds. The absence of any contract requirement from the

SS shall not detract from this enforceability nor limit the rights or remedies of the Government under any other provision of the contract.

5.1.4 Surveillance Methods: The Contractor shall support the PMS, DCMA QAR, and

PCO surveillance methods as identified below:

a. Periodic Inspection of Process or Output

b. Random Sampling of Recurring Service Output

c. 100 Percent Inspection of Output

d. Customer Observation or Complaint.

NOTE 1: The method of surveillance may include one or more of the methods specified above.

NOTE 2: The Government will use the methods contained in the Surveillance Plan to evaluate the Contractor’s performance for the listed program objectives. The PMS, DCMA QAR, and/or

PCO will monitor contractor performance to determine if it meets the contract thresholds as set forth in the performance measures and this PWS.

5.1.5 Contractor Performance Evaluation: The contractor shall be aware that the evaluation of performance will occur when the PMS evaluates the service of the Contractor to determine whether or not it meets the performance measures of the contract.

a. SS -1: The Contractor's failure to meet the requirement for this item shall result in the possibility of an unsatisfactory or marginal under the Contractor

Performance Assessment Review (CPAR) and remedies as allowed under Federal

Acquisition Regulation (FAR) 52.246-4 Inspection of Services-Fixed Price.

b. SS - 2: The Contractor's failure to meet the requirement for this item shall result in the possibility of an unsatisfactory or marginal under the Contractor

Performance Assessment Review (CPAR) and remedies as allowed under Federal

Acquisition Regulation (FAR) 52.246-4 Inspection of Services-Fixed Price.

TABLE 5-1: SERVICE SUMMARY TABLE

Performance

Objective

Reference /

Paragraph

(Para)

Performance

Threshold

SS -1 Quality Product:

Each end item identified as serviceable shall be delivered to the

Government defect free.

PWS

Para 2.2.12

100% of end item delivered shall be defect free.

For defective items, the contractor shall submit a corrective action plan to the PCO within 3 business days. The corrective action plan shall include these elements:

1. Cause of the defect

2. When delivery will be performed

3. Preventive measures to be implemented

SS - 2 Delivery Performance:

The contractor shall meet the contract delivery schedule

PWS

Para 2.4

100% of end item shall be delivered IAW the contractual delivery schedule.

For delinquencies, the contractor shall submit a corrective action plan to the PCO within 3 business days of notification of the delinquency.

The corrective action plan shall include these elements:

1. Cause of the delay

2. When delivery will be performed

3. Preventive measures to be implemented.

SECTION VI: ASSEMBLY PARTS REPLACEMENT REQUIREMENTS

6.1 100% ASSEMBLY PART REPLACEMENT REQUIREMENTS

All components shall be replaced / repaired in accordance with T.O. procedures. Parts replaced

100% are specified in the T.O.

ATTACHMENT 1