Binder_A-3_-_Manuals.pdf

This manual provides information for:

OM-AH/1E Domestic

STEAM JACKETED

KETTLE WITH STANDARD

ELECTRONIC IGNITION

MODEL: AH/1E

· Self-Contained

· Gas Heated

· Floor Mounted

· Stationary

OPERATOR MANUAL

IMPORTANT INFORMATION, KEEP FOR OPERATOR

PART NUMBER 121051, REV. E (4/06)

1055 Mendell Davis Drive Jackson, MS 39272

888-994-7636, fax 888-864-7636 groen.com

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND

WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

POST IN A PROMINENT LOCATION

Instructions to be followed in the event user smells gas.

This information shall be obtained by consulting your local gas supplier. As a minimum, turn off the gas and call your gas company and your authorized service agent.

Evacuate all personnel from the area.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

NOTIFY CARRIER OF DAMAGE AT ONCE

It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam-age. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.

Manufacture Service/Questions 888-994-7636.

Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.

PART NUMBER 121051, REV. F (5/08)

2 OM-AH/1E

OM-AH�����

OM-AH/1E 3

OM-AH

NSF INTERNATIONAL

789 N. Dixboro Rd.

P.O. Box 130140 Ann Arbor, Michigan 48113-0140

NSF / ANSI 4

OM-AH/1E 3

OM-AH

4 OM-AH/1E

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OM-AH/1E 5

OM-AH

Assemble and attach the tangent draw-off valve after the kettle is unpacked.

KETTLE CHARACTERISTICS

Model Kettle

Capacity Gallons (Liters)

Jacket Capacity Gallons (Liters)

Kettle Diameter

Inches (Millimeters)

Kettle Depth Inches

(Millimeters)

Overall Width Inches

(Millimeters)

Front-to- Back, Inches

(Millimeters)

Rim Height Inches

(Millimeters)

AH/1E-20 20 (75) 4.5 (17) 20 (508) 18 (457) 36.75

(933.5) 39 (990.6) 40 (1016)

AH/1E-40 40 (150) 7 (26.5) 26 (660) 22(559) 38.25

(971.55) 45 (1143) 42 (1066.8)

AH/1E-60 60 (225) 9.5 (36) 30 (762) 25 (635) 41 (1041.4) 49 (1244.6) 49 (1244.6)

AH/1E-80 80 (300) 11.5 (43.5) 32 (813) 29 (737) 42.5

(1079.4) 51 (1295.4) 55.5

(1409.7)

AH/1E-100 100 (375) 11.5 (43.5) 32 (813) 35 (889) 42.5

(1079.4) 51 (1295.4) 61.5

(1562.1)

Inspection & Unpacking

WARNING

THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY

AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

The unit arrives completely assembled, except for the TDO valve and flue gas converter, which are usually packed separately and shipped inside the kettle.. The unit is strapped on a skid in a heavy box. Inspect the box carefully for damage. Open the container and check the unit for hidden damage. Report shipping damage or shipment errors to the delivery agent.

Write down the model number, serial number, and installation date for your unit at the top of the Maintenance and Service Log at the back of this manual. Keep the manual with the unit.

To remove the kettle from the box, cut any straps from around the box. Detach the box sides from the skid.

Pull the box up off the unit, taking care to avoid damage or injury from any staples left in the box walls. When installation is to begin, cut the straps holding the kettle to the skid, and lift the kettle straight up off the skid.

Examine the packing materials to make sure no loose parts are discarded with the materials.

CAUTION

SHIPPING STRAPS ARE UNDER TENSION AND

CAN SNAP BACK WHEN CUT. TAKE CARE TO

AVOID PERSONAL INJURY OR DAMAGE TO THE

UNIT BY STAPLES LEFT IN THE WALLS OF THE

CARTON.

UNIT WEIGHS FROM 468 LBS. (212 KG) TO 1120

LBS. (508 KG). FOR SAFE HANDLING,

INSTALLER SHOULD OBTAIN HELP AS NEEDED

AND USE MATERIAL HANDLING EQUIPMENT TO

REMOVE THE UNIT FROM THE SKID AND MOVE

IT TO ITS PLACE OF INSTALLATION.

Once the kettle is unpacked, the tangent draw-off valve is easily attached, as shown below. The large nut which attaches the valve to the kettle should be hand tightened only.

6 OM-AH/1E 6

WARNING

THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN

INSTALLED WITHIN THECOMMONWEALTHOFMASSACHUSETTS. IMPROPER INSTALLATIONCAN

CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT.

THISUNIT IS FORCOMMERCIALUSE. NEVERUSEHOMEORRESIDENTIALGRADEGASCONNECTIONS.

THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.

Installation and Initial Start-Up A. Installation The unit should be installed in a ventilated room for efficient performance. items which may obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the appliance must be cleared of all combustible materials.

1. Installation requires connection with gas and electrical services. See items 8 to 14 for details.

2. To protect the unit from damage, leave it on the shipping pallet until the time of installation. When installation is to begin, cut the straps holding the kettle, and hoist the kettle straight up off the skid.

NOTICE

To avoid damaging parts of the burner system underneath the kettle, LIFT THEUNIT ONLYBY THE RING beneath the outer portion of the body.

3. Install the unit with a minimum clearance to combustible and non-combustible construction of six inches at the sides and six inches between the draft diverter and the wall. Also leave enough room for cleaning, maintenance, and service.

4. The draft diverter shipped with the kettle is the correct height and shape to give maximum performance. Install the draft diverter as shown on Figures 1 and 2 above. Securely fasten the screw to attach draft directly. Do not change the diverter in any way.

WARNING

DO NOT ATTACH THE UNIT TO A TYPE “B” VENT.

FAILURE COULD RESULT IN FIRE OR PROPERTY

DAMAGE.

Install the unit under a ventilation hood, or vent the flue directly to a masonry chimney. Put a hood at least several inches above the upper end of the draft diverter. Do not rest hood supports on the diverter.

Installation of a ventilating hood should comply with local codes and/or ANSI/NFPA-96 Latest Edition.

Also, local codes may require that the kettle be electrically interlocked to shut off the gas supply and prevent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated. Failure to follow these instructions can cause bodily injury and/or property damage.

5. To level the unit, adjust leg length by turning the bullet feet

6. Make sure the water level is correct in the jacket, by confirming that the level is between the marks on the gauge glass. If the water level is low, follow the instructions under “Jacket Filling” in the “Maintenance” Section of this manual.

CAUTION

DO NOT CONNECT ANY PIPING TO THE

PRESSURE RELIEF SAFETY VALVE. IT MUST

BE FREE TO VENT STEAM AS NEEDED.

ELBOW SHOULD POINT DOWN TOWARD

FLOOR. IMPROPER INSTALLATION

WILL VOID WARRANTY!

7. To protect personnel from steam coming out of the safety valve, the open end of the elbow at the outlet must be directed down. If it is not, turn the elbow to the correct position.

DANGER ELECTRICALLY GROUND THE UNIT

AT THE TERMINAL PROVIDED. FAILURE TO

GROUND UNIT COULD RESULT IN

ELECTROCUTION AND DEATH.

Fig. 1

Fig. 2

OM-AH/1E 7

8 OM-AH/1E

OM-AH

Hinged Cover for smaller models shown.

Operation

WARNING

ANY POTENTIAL USER OF THE EQUIPMENT MUST BE TRAINED IN SAFE AND CORRECT OPERATING

PROCEDURES

A. Controls

Operator controls for the AH/1 kettle are:

1. Manual gas valve which controls the supply of gas from the main line to the unit.

2. On-Off (toggle) switch. This switch turns the control circuit power supply on or off.

3. Thermostat dial, which turns the thermostat on or off, and sets the kettle operating temperature.

4. Indicator Lights to alert operator of unit conditions:

a. Power On Indicator - shows that the unit is turned on

b. Heat Indicator - indicates that main gas is on to produce steam in the kettle jacket.

c. Low Water indicator - shows that jacket water is low

d. Unit gas pressure regulator adjustment - located behind the access door in the kettle skirt.

B. Operating Instructions

WARNING

KEEP AREA AROUND KETTLE FREE AND CLEAR OF

ALL COMBUSTIBLE MATERIALS.

DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A

FLAME.

CAUTION

HEATING AN EMPTY KETTLE MAY CAUSE THE

RELEASE OF STEAM FROM THE SAFETY VALVE.

1. To Start Kettle

a. CHECK THE WATER LEVEL IN THE JACKET EVERY DAY. The level should be at the middle of the sight glass. If the level is low, see Jacket Filling in the Maintenance section of this manual

b. Check the pressure/vacuum gauge. If the gauge does not show 20 to 30 inches of vacuum (i.e. a reading of 20 to 30 below zero), see Jacket Vacuum in the Maintenance section of this manual.

c. DO NOT attempt to light any burner with a flame.

d. Open main supply gas valve (handle in line with the pipe).

e. Turn the toggle switch to ON. For 90 seconds, or until it succeeds, the electronic ignition control will attempt to light the pilot.

f. Once the pilot is lit, turn the thermostat to the desired setting.

g. If the pilot does not light, turn it off and wait five minutes. At that time follow the instructions for starting once again.

h. If the unit repeatedly fails to light, contact an authorized Groen Service Agency for assistance.

OM-AH/1E 9

10 OM-AH/1E

OM-AH/1E 11

OM-AH �����

12 OM-AH/1E

OM-AH/1E 13

14 OM-AH/1E

OM-AH/1E 15

OM-AH OM-AH

SYMPTOM WHO WHAT TO CHECK

���� indicates items which must be performed by an authorized technician.

Safety Valve pops open User a. For air in the jacket. See “Jacket Vacuum” in the Maintenance section.

b. Thermostat dial setting.

Auth Service Rep Only

c. For defective thermostat. The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle. If defective, replace.�

d. For defective safety valve. If the valve pops at pressures below 29 PSI, replace.�

Burners will not light. User a. That the main gas supply valve is open. (handle is in line with the gas pipe).

b. Gas supply to the building.

Auth Service Rep Only

d. Thermostat operation. The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle.�

System does not produce a spark Auth Service Rep Only

a. AC voltage between terminals on secondary side of transformer with unit power turned on. If it is not 24 Volt, replace the transformer �

b. That the high tension cable is firmly attached and in good condition. If cracked or brittle, replace.�

c. Pilot burner ceramic insulatorfor crack or break.�

d. Pilot spark gap. Regap.�

Spark is present but the pilot will not light.

Auth Service Rep Only

a. That the pilot valve is securely connected to terminals.�

b. For 24 VAC at terminals PV and PV/MV. If 24V is not present, replace the ignition control module.�

b. That gas pressure is at least 3.5" W.C.(8.7818 �b).�

c. For gas at the pilot. If it is not flowing:

(1) Check the pilot gas line for kinks and obstructions.�

(2) Clean orifice, if necessary.�

(3) Check magnetic operator for pilot valve on gas valve. Repair or replace as necessary.�

d. That the pilot spark gap is located in the pilot gas stream. If not, adjust or replace the pilot burner.�

e. For drafts. Shield the pilot burner, if necessary.�

Pilot lights, but main burner will not come on and spark does not stay on.

Auth Service Rep Only

a. For 24 V between terminals MV and PV/MV while pilot is burning. If 24V is not present, replace the ignition control module.�

b. That gas pressure is at least 3.5" W.C.(8.7818 �b).�

c. Electrical connections of the main valve to terminals, to assure that they are securely attached. Check magnetic operator for main valve on gas valve. Repair or replace as necessary.�

Pilot lights, but main burner will not come on, the spark stays on.

Auth Service Rep Only

a. Check for bad burner ground. If necessary, repair with high temperature wire.�

b. Pilot burner ceramic insulator for cracks.�

c. That cable is not grounded out. If it is, correct the ground-out condition or replace cable.�

d. For proper gas pressure.�

e. Clean pilot assembly, or replace if necessary.�

f. Tighten all mechanical and electrical connections.�

g. If the pilot flame is weak, increase pilot orifice size.�

h. Replace ignition control module.�

Main burner comes on but will not stay on.

Auth Service Rep Only

a. Check burner ground for bad wire or connection. Replace if necessary with high temperature wire.�

b. Check for low gas supply pressure. If necessary, replace ignition control module.�

16 OM-AH/1E

OM-AH/1E 17

18 OM-AH/1E

O M -A H

Pa rt s Li st

A H

/1 E-

OM-AH/1E 19

O M

-A H

Pa rt s Li st

A H

-4

To o rd er p ar ts , c on ta ct y ou r G ro en

C er tif ie d Se rv ic e Ag en cy

Su pp ly th e m od el d es ig na tio n, p ar t d es cr ip tio n, a nd n um be r, qu an tit y, a nd w he re a pp lic ab le , v ol ta ge an d ph as e.

K ey

D es cr ip tio n

Pa rt

N o.

K ey

D es cr ip tio n

Pa rt

N o.

F.

B ur ne r A ss em bl y, A

H /1

E-

-4

F.

B ur ne r A ss em bl y, A

H /1

E-

-8

-1

Bu rn er

H ea d

Bu rn er

H ea d

º E lb ow , 2

-1 /2

" N

PT

º E lb ow

, 2 -1

/2 " N

PT

Ve nt ur i

R ed uc in g

Bu sh in g, -1

/2 " x

" N

PT

Ai r S hu tte r

N ip pl e, C lo se

" N

PT

Sp ud

O rif ic e

Ve nt ur i

R et ai ni ng R in g, E ty pe

M ix er

H ea d

Lo ck N ut , 3

/8 " N

PT

Ai r S hu tte r

O rif ic e, N .G

AH

/1 E-

, 0

'-1

0' e le v

Lo ck

N ut

, 3 /4

" N

PT

O rif ic e, P ro p, A H

/1 E-

H ig he r E le v

En d C ap

O rif ic e, N .G

AH

/1 E-

, 0

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O rif ic e, N .G

0'

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/1 E-

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O rif ic e, P ro p, H ig he r E le v

Br ac ke t, Pi lo t B ur ne r M ou nt in g

Br ac ke t, Pi lo t B ur ne r M ou nt in g

Sc re w

-2 x 3/

8" lg

. R ou nd H ea d

Sc re w

-2 x

3/ 8" lg . R ou nd

H ea d

Pi lo t B ur ne r A ss y

AH

/1 E-

, 0

'-1

0' e l

Pi lo t B ur ne r A ss y, '-1

0' e le v

Pi lo t B ur ne r A ss y

AH

/1 E-

, H ig he r e l

Pi lo t B ur ne r A ss y, H ig he r e le v

Pi lo t B ur ne r A ss y

AH

/1

E-

, 0 '-1

0' e l

Sc re w

-3 x

1/

Fi llis te r H ea d

Pi lo t B ur ne r A ss y

AH

/1 E-

, H ig he r e l

Pl ug

, p ip e, s qu ar e he ad

" N

PT

Sc re w

-3 x

1/

Fi llis te r H ea d

Pi lo t T ub in g, /4

" O D a lu m in um

Pi lo t O rif ic e Sp ud A

H /1

E-

, 0 -1

0' e l

º m al e el bo w

/8 " N

PT

x

/4

" t ub in g

Pi lo t O rif ic e Sp ud A

H /1

E-

, H ig he r e l

H i V ol t S pa rk Ig ni tio n C ab le

6" lo ng

Pi lo t T ub in g, /4

" O D a lu m in um

Pi lo t O rif ic e Sp ud

º m al e el bo w

/8

" N

PT

x

/4 " t ub in g

N ip pl e, /8 " x

-1

/2 " l g

H i V ol t S pa rk Ig ni tio n C ab le

6" lo ng

20 OM-AH/1E

O M

-A H

Ig ni tio n

M od ul e

Bo x

A ss em bl y

G as

V al ve , P ip in g

E le ct ric al C on tr ol P an el

A ss em bl y

El ec tr ic al P an el

A ss em bl y

Fr on t P an el C om po ne nt s A ss em bl y

Pa rt s Li st To o rd er p ar ts

, c on ta ct y ou r G ro en C er tifi ed S er vi ce A ge nc y.

S up pl y th e m od el d es ig na tio n, p ar t d es cr ip tio n, a nd n um be r, qu an t ity

, a nd w he re a pp lic ab le

,v ol ta ge an d ph as e.

A

B

OM-AH/1E 21

O M -A H

P a r ts L is t

T o or de r pa r t s, co nt a c ty ou r G ro e n

C er t if i e d S er vi ce

A g e nc y .

S u p pl y th e m od el d e si gn at i o n, pa rt de sc rip tio n, an d nu m be r, qu a n tit y, a n d w he r e ap p l ic a b le ,v ol ta ge an d ph as e.

K e y

D e s cr ip ti o n

P ar t N o

K ey

D es c r ip ti o n

P ar t N o

K ey

D es c r ip t i o n

P ar t N o

G .G as V al ve , P ip in g E le c.

C tr lP an A ss y

1 2

N ut ,H es K e p s

1/ 4-

Ig n it io n M o d u le B o x

7 3

W at er

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4 6

P lu g, P ip e S qu ar e H ea d

3/ 8"

N P

T

S pa rk

Ig ni tio n

M od ul e

E nc lo su re

E le ct ric al

C om po ne nt s

A ss em bl y

3 8

N ip pl e, 1/

2 " N

P T x 1-

1 / 2" lo ng

C ov er Ig ni tio n M od ul e E nc lo su re

Ig ni tio n

M od ul e

B ox

A ss em bl y

7 3

T ee r e du ci n g 1 /

N

P T x 3/

N

P T x 3/

G as ke t, C ov er

E lb ow ,9

0º U ni on

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P T

5 4

N ip pl e, 3/ 8 "

N P

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N ip p l e, 1/

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5 5

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8 5

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B o l t, H H

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4" lo ng

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A

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(s ha ft bu sh in g)

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4" N

P T x 2-

1 / 2"

Lg

F us e

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S cr ew ro un d he ad 6-x

3/ 8 " lo ng

E lb o w ,9

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P T

S cr ew

, r ou nd he ad 6-x

1/ 4" lo n g

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G

T og gl e S w itc h, S ps t, O n-

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N ip pl e, 1/ 2"

N P

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P T yp e

A

G

N ip pl e, 1/

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- 3 w

/s ha ke p r oo fw as he r

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22 OM-AH/1E 22

Electrical Schematic

OM-AH/1E 23

Service Log

Model No. __________________________________ Purchased From _____________________________

Serial No. __________________________________ Location ___________________________________

Date Purchased _____________________________ Date Installed _______________________________

Purchase Order No. __________________________ For Service Call _____________________________

Date Service Performed Performed By

24 OM-AH/1E

1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 groen.com

PART NUMBER 121051, REV. E (4/06)PART NUMBER 121051, REV. F (5/08)

RETRACTABLE CEILING MOUNTED

INFRA RED WARMERS

IFW-63 SERIES

Page I-4 Jan., 2011

JOB:

ITEM NO:

5925 Heisley Road • Mentor, OH 44060-1833 Phone: 877/CRESCOR • Fax: 440/350-7267 www.crescor.com

FEATURES AND BENEFITS:

• Adjustable ceiling mounted infra red warmer.

Keeps food warm and appetizing for total customer satisfaction.

• Spring tension cord reel lowers unit when needed, retracts when not in use.

Two lengths available.

• Supplied with shatter resistant and thermal shock resistant 250 Watt red lamp (120 Volts).

White lamp available upon request.

• On-Off switch located at socket for convenience.

• Our standard hood style is available in your choice of four colors: Polished Brass, Polished Nickel, Black or Red.

¨ N

ACCESSORIES and OPTIONS (Available at extra cost):

q Shatter Proof Lamp q 240 Volt Service

See page I-13 for accessory details.

IFW-63-10-R

C US

KaTom Restaurant Supply, Inc.

IFW-63 Series

5925 Heisley Road • Mentor, OH 44060-1833 Phone: 877/CRESCOR • Fax: 440/350-7267 www.crescor.com © Crescent Metal Products, Inc. 2011 All rights reserved. Litho in U.S.A.

In line with its policy to continually improve its products, CRES COR reserves the right to change materials and specifications without notice.

SHORT FORM SPECIFICATIONS

Cres Cor Retractable Ceiling Mounted Infra Red Warmer Model IFW-63-______. Hood .051 spun aluminum;

powder coat finish (color: ________). O.A. length: ____.

Canopy holds cord reel. 250 Watts, 120 Volts, 60 Hz., 1 Phase, 15 Amp. service. 2-Year Parts / 1-Year Labor warranty. Provide the following accessories: ____ ______ ______. NSF, CSA-US, CSA-C Listed.

WARMER:

• Canopy: Spun from .051 aluminum, black anodized.

• Hanger: 16 ga. steel, 1 x 4-15/16 with slots for #10 screws;

mounts canopy to customer ceiling box.

• Switch housing: 20 ga. steel, black anodized.

• Hood: Spun from .051 aluminum; powder coat finish.

PULL DOWN ASSEMBLY:

• Koil kord: 18/3 ga., type SJT conductor, black, 1” dia.;

grounded to cable.

• Unit has positive stop in any position.

• Units are completely wired and assembled.

• Install on 4" standard ceiling box.

• Do not mount closer than 16" above non-metallic surface for 250 Watts.

ELECTRICAL COMPONENTS:

• Toggle switch.

• Socket: Porcelain.

• Lamp: 250 Watts, red.

POWER REQUIREMENTS:

• 250 Watts, 120 Volts, 60 Hz., single phase, 2 Amps., 15 Amp.

service.

CRES COR

MODEL NO. &

HOOD STYLE

PULL DOWN EXTENSIONS:

ADJUSTABLE LENGTHS WEIGHT ACT.

INCHES MM LBS. KG.

IFW-63-10* 30-1/2 - 60-1/2 775 - 1555 4 2

IFW-63-L-10* 38-1/2 - 68-1/2 980 - 1755 5 2

*Add color suffix:

PN = Polished Nickel PB = Polished Brass BL = Black R = Red

5 1/16"

DRAWING IFW63-10

PAGE I-4A

MODEL IFW-63-10

6-1/2

9-3/4

3-1/2"

KaTom Restaurant Supply, Inc.