Exhibit F - Test and Balance Report.pdf

Corporate Office: SLD Division - St. Louis Area:

249 Cass Avenue 7 Eagle Center, Suite A

Mt. Clemens, MI 48043 O'Fallon, IL 62269

Email: bopenlander@RB-Construction.com

TO:

WE ARE SENDING: x Attached Under separate cover via

Letter Prints Drawings

Report Specifications Analytical Results

Sketch Change Order

COPIES DATE DESCRIPTION

and in accordance with the Jim Phelps Landscape, Inc. proposal dated 06/10/13.

COPY TO: SIGNED:

Action Submittal 36 Section 23 05 93 SD-06 Test Reports-HVAC Test & Balance Report-11JUL19

The information enclosed has been reviewed by RB Construction and found to be in accordance with the Contract Documents or comments/corrections noted.

Project Manager

LETTER OF TRANSMITTAL

Date: 07/11/19 Project No.: 18741

Contract: 1232SC18C0068

Livestock Behavior Research Unit (LBRU)

Animal Holding Area

Project:

Telephone: (586)264-9478

NO.

United States Department of Agriculture Agricultural Research Service

Mindy Leach, Engineering Project Manager

Eastern Business Service Center

1815 N. University St.

Peoria, IL 61604

Phone: 309-681-6577

11-Jul-19 01 mailto:bopenlander@RB-Construction.com

North Mechanical Contracting, Inc.

This Submittal Has Been Reviewed For General Compliance With The Contract Documents Produced

Signature:_____________________________________________

NORTH MECHANICAL Group No. 230593

CONTRACTING, INC. Submittal No. 230593-01

2627 N. EMERSON AVE. Thursday, July 11, 2019

INDIANAPOLIS, IN 46218 Page 1 of 1

(317) 610-2627

Submittal Item Group Desc.: Testing, Adjusting and Balancing for HVAC Start Date: 2019-07-11

Group Completion: Req Comp Date: 2019-07-18

Job Number: L261 Received:

Job Name: USDA LBRU Animal Holding Area Forwarded:

Reference: Sent 2019-07-11

Description: Product Data Returned:

Drawing Date:

Status: Sent Vendor: North Mechanical Contracting

Revision: 0 1 -1

Drawing #:

Phase/CC/CT/Acct:///

Notes: 3.3 DALT Procedures

Reviewer

Comments: North Mechanical

Contracting, Inc. Has

Reviewed This Submittal For

General Conformance With

The Design Concept And

Contract Documents.

colleen.taylor Brad

CERTIFIED TEST, ADJUST, and BALANCE REPORT

Date: 6-20-19

PROJECT:

Co. Road 750 North

West Lafayette, Indiana

Engineer: USDA

HVAC

Contractor: North Mechanical

3313 Imperial Parkway

Lafayette, Indiana 47909

NEBB TAB FIRM: BLEDSOE ENVIRONMENTAL LLC

ADDRESS: 1400 Sunday Drive, Indianapolis, IN. 46217

PHONE: ( 317 ) 821 - 4750

Certification NO. 2956

LBRU Animal Holding Area

Project:

Scope:

Pages Report Title 1 Table of Contents 2 Report Certification's 3-5 Instrument Calibration 6 Balance Procedures 7-8 Summary 9

MAU 10-13

Exhaust 14-15

@ Atmosphere PLEAT Pleated Filter BSW Bird Screen Wire PF Power Factor BHP Brake Horse Power R/A Return Air DD Direct Drive RM Room EFF Efficiency Factor RVA Rotating Vane Anemometer EF Exhaust Fan SETPT Set point HZ Hertz TCC Temperature Control Contractor NA Not Applicable TA Throwaway Filters NS Not Specified VFD Variable Frequency Drive

OSA Outside Air

Table of Contents

LBRU Animal Holding Area

Air Test & Balance

MECHANICAL LEGEND

Bledsoe Environmental 1400 Sunday Drive

Indianapolis, IN. 46217 P: (317) 821-4750

INSTRUMENT CALIBRATION REPORT

PROJECT:

Instrument Model Serial # APPLICATION DATES OF USE CAL. DATE

Shortridge ADM 870C M91954 Direct Reading CFM 1/16/2019

Fluke 373 38300334 Volts/Amps 1/8/2019

Shimpo DT-205L C066B0039 Rotations 1/11/2019

Dwyer SAH 01PXJN Air Flow Hood 12/20/2018

Alnor HM680 70534165 Hydronic Pressure 1/31/2019

Dwyer 490W-6HKIT 18PWPO4142 Hydronic Pressure 0-200PSIG 1/7/2019

Dwyer 490W-6HKIT 18PWPW4156 Hydronic Pressure 0-200PSIG 1/7/2019

Dwyer 490W-6HKIT 18PWP04117 Hydronic Pressure 0-50PSIG 1/7/2019

Dwyer 490W-6HKIT 18PWP04135 Hydronic Pressure 0-50PSIG 1/7/2019

REMARKS:

NEBB TAB FIRM: Bledsoe Environmental LLC

TAB SUPERVISOR: John Zeilinga REG. NO.: 2956

NA

NA

NA

NA

NA

HYDRONIC

NA

LBRU Animal Holding Area

AIR

6/20/2019

6/20/2019

Constant Volume Balance Procedures

1. Verify the construction team has completed responsibilities for system installation and startup.

2. Check unit is free of debris and final connections are complete.

3. Confirm that the correct air filters have been installed.

4. Check all mains and branch ducts to ensure the system complete.

5. Verify that all manual branch and outlet volume dampers are locked 100% open.

6. Check damper operation; fully open, fully closed, start unit with dampers in the fully open position.

7. Check power to unit, compare to information listed on motor.

8. Check for correct fan rotation.

9. Measure fan RPM and compare to design RPM.

10. Set the unit to max speed; record motor data ,volts, amps, and fan RPM.

11. Check for unusual noises indicating mechanical malfunction.

12. Verify that the temperature control contractor's sequence of operation is controlling unit.

13. Set unit to deliver 110% of design airflow and record fan speed.

14. Set OSA to design airflow, record damper position and control set point.

15. Record the outlet airflow of each zone.

16. Proportionally balance the highest zone to the system average.

17. Proportionally balance all zones to ±10% of design and record test data.

18. At the conclusion of all inlet and outlet balancing, re-adjust the AHU minimum outside air ventilation rate.

19. Simulate loaded filters, measure the pressure drop across the air filters and adjust the temporary blockage to meet specified requirements.

20. Set unit to design airflow and record final measurements; OSA, fan speed, volts, amps, and static profile.

21. After the supply, return, and exhaust systems are properly balanced, adjust OSA to 100%, traverse supply air fan, compare to design airflow of unit.

22. In each condition, verify that the system is operating in compliance with specified requirements.

23. Measure building static pressure and compare to specified requirements.

LBRU Animal Holding Area

System:

Project:

MAU-1

BALANCE PROCEDURES

Exhaust System Balance Procedures

1. Check unit is free of debris, and final connections are complete.

2. Check all mains and branch ducts to ensure system is complete.

3. Verify that all manual branch and outlet volume dampers are locked 100% open.

4. Check damper operation, verify dampers are in the full open position .

5. Check power to unit, compare to information listed on motor.

6. Check for correct fan rotation.

7. Measure fan RPM and compare to design RPM.

8. Set unit to max speed; record motor data ,volts, amps, and fan RPM.

9. Check for unusual noises indicating mechanical malfunction.

10. Set unit to deliver 110% of design airflow and record fan speed.

11. Record outlet airflow of each zone.

12. Proportionally balance the highest zone to the system average.

13. Proportionally balance all zones to ±10% of design and record test data.

14. Record all test data; motor data, volts, amps, fan RPM, and the unit static profile.

BALANCE PROCEDURES

Project: LBRU Animal Holding Area

System: Exhaust Fans

1400 Sunday Drive

Indianapolis, IN. 46217

(317) 821-4750 bledsoebalance@comcast.net

Project:

Date:

Tech: John Zeilinga

Summary

LBRU Animal Holding Area

System(s) Description: This project consist of one new make up air unit located outside on grade, serving the research room. This unit is 100% outside air, with a gas fired heater. Three new exhaust fans located in the corridor serving the research room and feed room.

Testing Results: See the report pages for settings and measurements taken.

Remedial Conclusion:

mailto:bledsoebalance@comcast.net

AIR APPARATUS REPORT

Project: Systems/Unit: MAU-1

Location: Serving:

Make Make/Frame NS

Model No. Design H.P./RPM 1765

Type/Size FC Actual HP Serial Number Volts/Phase/Hertz 230 1 60

Arr./Class DWDI F.L. Amps/S.F. 1.15 Discharge Make Sheave

Make Sheave Sheave Diam/Bore 2VP42 x 1 1/8" Sheave Diam/Bore 2BK90H x Sheave ℄ Distance

No. Belts/make/size Sheave Oper Diam.

No. Filters/type/size

TEST DATA DESIGN TEST DATA DESIGN

Total CFM (l/s) 4000 Discharge S.P.

Total Outlet CFM 4000 Suction S.P.

Fan RPM 1100 Reheat Coil ΔS.P.

Total S.P. Cooling Coil ΔS.P.

External S.P. 1.5" Preheat Coil ΔS.P.

Motor Volts 230 236 Filter ΔS.P.

Motor Amps 8.6 1.4

Outside Air CFM 4000 O/S Air Damp. Position

Return Air CFM NA Ret. Air Damp. Position

VFD

REMARKS: * At the limit of the belt/motor adjustment.

TEST DATE: 6-20-19

READINGS BY: John

LBRU Animal Holding Area

PRP

TH 90 CCW

3516953

3T-IBT-600-300-300-G18

21"

Middle *2 Bando BX59

6 WA 16x20x2

8.6

Research

PRP

UNIT DATA MOTOR DATA

18X18

On Grade

WestinghouseThermtek

ACTUAL

NA

.41"

.22"

ACTUAL

.22"

.19"

BLEDSOE ENVIRONMENTAL LLC

1400 Sunday Drive, Indianapolis, IN. 46217

H 1 3/16"

.08"

100% open

NA

53 Hz

PROJECT: SYSTEM / UNIT:

⁄ F ilt er

Total S.P. .41" Open External S.P. .22" Open

Heating ∆P NA Filter ∆P .08"

REMARKS:

TEST DATE:

READINGS BY:

BLEDSOE ENVIRONMENTAL LLC.

1400 Sunday Drive, Indianapolis, IN. 46217

6/20/2019 John

NA

100%OSA Damper Position

Return Damper Position

Static Pressure Profile

LBRU Animal Holding Area MAU-1

.22

H ea tin g

Se ct io n

NA Fa n

.19 Sc re en

.08

Fi lte r

RECTANGULAR DUCT

TRAVERSE REPORT

PROJECT: SYSTEM / UNIT:

LOCATION / ZONE: SERVICE:

ALTITUDE: DENSITY: CORR. FACTOR:

DUCT REQUIRED

S.P. Air Temp. SCFM SCFM

Size: 24 X 24 Area FPM CFM 4000 FPM CFM

1361 1258 1192 1175

1266 1323 1349 1192

1101 1412 1373 1175

1057 1091 1397 1309

Instrument: RPM: Sub Total: Number Points: 16

REMARKS:

TEST DATE:

READINGS BY:

BLEDSOE ENVIRONMENTAL LLC

1400 Sunday Drive, Indianapolis, IN. 46217

SUB - TOTALS

Datameter 811 20031

* Taken to calculate AK for grilles. Final RPM is 648 equals 4001 CFM.

0 0 0 0 0 0 0

DUCT EDGE

VELOCITY 4785 5084 5311 4851 0 0 0

DISTANCE FROM 3.00 9.00 15.00 21.00

15.00 3

21.00 4

3.00 1

9.00 2

7 10 11 12 13DISTANCE FROM POSITION 1 2 3

BOTTOM

.33"

4.00 ft² 1000 1252 5008

6/20/2019 John

LBRU Animal Holding Area MAU-1 Main Supply Duct Research Room

ACTUAL

8 94 5 6

AIR OUTLET TEST REPORT

PROJECT: SYSTEM:

OUTLET MANUFACTURER: TEST APPARATUS:

Area

Served NO. Type Size AK VEL CFM VEL CFM VEL CFM VEL CFM

Research 1 SG-1 12x6 .31 645 200 385 119 615 191 96% Research 2 SG-1 12x6 .31 645 200 243 75 610 189 95% Research 3 SG-1 12x6 .31 645 200 549 170 621 193 97% Research 4 SG-1 12x6 .31 645 200 440 136 622 193 97% Research 5 SG-1 12x6 .31 645 200 759 235 625 194 97% Research 6 SG-1 12x6 .31 645 200 750 233 656 203 102% Research 7 SG-1 12x6 .31 645 200 1033 320 675 209 105% Research 8 SG-1 12x6 .31 645 200 843 261 623 193 97% Research 9 SG-1 12x6 .31 645 200 0 0 634 197 99% Research 10 SG-1 12x6 .31 645 200 758 235 650 202 101% Research 11 SG-1 12x6 .31 645 200 0 0 635 197 99% Research 12 SG-1 12x6 .31 645 200 685 212 670 208 104% Research 13 SG-1 12x6 .31 645 200 937 290 655 203 102% Research 14 SG-1 12x6 .31 645 200 780 242 650 202 101% Research 15 SG-1 12x6 .31 645 200 815 253 645 200 100% Research 16 SG-1 12x6 .31 645 200 880 273 642 199 100% Research 17 SG-1 12x6 .31 645 200 1025 318 670 208 104% Research 18 SG-1 12x6 .31 645 200 1007 312 670 208 104% Research 19 SG-1 12x6 .31 645 200 995 308 675 209 105% Research 20 SG-1 12x6 .31 645 200 0 0 670 208 104%

4000 3992 4006 100%

REMARKS: * Opposed Blade Dampers have been set.

TEST DATE: 6-20-19

READINGS BY: John

BLEDSOE ENVIRONMENTAL LLC.

1400 Sunday Drive, Indianapolis, IN. 46217

MAU-1

Titus RVA

PreliminaryOutlet Design Final

LBRU Animal Holding Area

Notes% of Design

FAN TEST REPORT

PROJECT:

FAN DATA FAN NO. EF-1A FAN NO. EF-1B FAN NO. EF-2

Location Service Manufacturer Model Number Serial Number Type/Class Inline 1 Inline 1 Inline 1

Motor Make/Style Genteq NS Genteq NS Genteq NS

Motor H.P./RPM/Frame Volts/Phase/Hertz F.L. Amps/S.F. 7.5 TP 7.5 TP 7.5 TP

Motor Sheave Make/Model Motor Sheave Diam./Bore Fan Sheave Make Fan Sheave Diam./Bore No. Belts/Make/Size Sheave ℄ Distance/Pos

TEST DATA DESIGN ACTUAL DESIGN ACTUAL DESIGN ACTUAL

CFM (l/s) 2000 2010 2000 1988 1200 1153

Fan RPM 3 Speed High 3 Speed High 3 Speed Med

S.P. In/Out .46" .28" .42" .36" 1.33" .13"

Total S.P. .74" .78" 1.46"

Voltage 115 121 115 121 115 121

Amperage 7.5 6.7 7.5 6.7 7.5 6.5

REMARKS:

TEST DATE: 6/20/2019

READINGS BY: John

1400 Sunday Drive, Indianapolis, IN. 46217

Direct Drive

Direct Drive

Direct Drive Direct Drive

Direct Drive

Direct Drive Direct Drive

Direct Drive Direct Drive

Direct Drive

Direct DriveDirect Drive

BLEDSOE ENVIRONMENTAL LLC.

Direct Drive

E19LZ29789

3/4 1750 NS

115 1 60115 1 60

Direct Drive Direct Drive

E19LZ29788

3/4 1750 NS3/4 1750 NS

115 1 60

Direct Drive Direct Drive Direct Drive

E19LZ29790

SX115Q2C

Pennbarry

LBRU Animal Holding Area

Corridor

Research Room

Pennbarry

SX115Q2C

CorridorCorridor

Research Room

Pennbarry

Feed Room

SX115Q2C

AIR OUTLET TEST REPORT

PROJECT: SYSTEM:

OUTLET MANUFACTURER: TEST APPARATUS:

Area

Served NO. Type Size AK VEL CFM VEL CFM VEL CFM VEL CFM

EF-1A 2000 2010 2010 101% *

Research 1 CRG-1 22x22 1 1000 960 960 96% * Research 2 CRG-1 22x22 1000 1050 1050 105%

EF-1B 2000 1988 1988 99% *

Research 1 CRG-1 22x22 1 1000 1023 1023 102% * Research 2 CRG-1 22x22 1000 965 965 97%

EF-2

Feed Rm 1 CRG-1 22x22 1 1200 500 1153 96% *

REMARKS: * Volume dampers positions have been marked.

TEST DATE: 6-20-19

READINGS BY: John

BLEDSOE ENVIRONMENTAL LLC.

1400 Sunday Drive, Indianapolis, IN. 46217

LBRU Animal Holding Area Exhaust

Titus Balometer

Outlet Design Preliminary Final % of Design Notes