ATTACHMENT_1_-_STRATTON_DS_FQ1_FY20_-_Specification_-_Rev._0.pdf

USCGC STRATTON (WMSL 752)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2020

Developed By: Hayden E Hughes

(Rev-0, 18 June 2019)

USCGC STRATTON (WMSL-418) DOCKSIDE AVAILABILITY FY2020

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Flex Hose Assemblies, Renew WORK ITEM 2: Ventilation Duct, Renew WORK ITEM 3: Piping and Valve Insulation, Renew WORK ITEM 4: Relief Valves, Inspect And Test WORK ITEM 5: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 6: Tank Sounding Tube, Replace WORK ITEM 7: Bulkhead Insulation, Renew WORK ITEM 8: Stern Launch Carriage and Centerline Winch, Overhaul WORK ITEM 9: Sewage Piping, Clean and Flush WORK ITEM 10: Sewage System Piping, Repair -Optional WORK ITEM 11: VCHT Pump Discharge Check Valve, Renew WORK ITEM 12: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 13: Tanks, Preserve “Partial”-Optional WORK ITEM 14: Tanks, Preserve “100%”-Optional WORK ITEM 15: General Welding, Provide-Optional WORK ITEM 16: Dual Point Davit ,Biennial Maintenance, Perform WORK ITEM 17: Helo Hangar Door, Inspect and Test WORK ITEM 18: Helo Hangar Door Curtain Assembly, Preserve (100 %) WORK ITEM 19: Starboard Capstan. Slew Gear, Renew WORK ITEM 20: Temporary Services, Provide – Home Pier WORK ITEM 21: Tenting, Provide WORK ITEM 22: Deck Covering (Slip-Resistant), Renew WORK ITEM 23: Cargo Handling Elevator, Level 2 Inspect and Repair WORK ITEM 24: Tanks (Fuel Oil), Clean and Inspect WORK ITEM 25: Tank (Vacuum Collection Holding Tank), Preserve “100%”-Optional iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL-540-001, Rev -, Fuel Oil Diagram

Coast Guard Drawing 418A-WMSL-551-001, Rev -, Compressed Air Diagram

Coast Guard Drawing 418A-WMSL-593-002, Rev -, Sewage System Diagram

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans

Coast Guard Drawing 750 WMSL 100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750 WMSL 169-001, Rev E, Helo Hangar Door Installation (ASC169001)

Coast Guard Drawing 750 WMSL 801-004, Rev B, Booklet of General Plans (ASC801001C)

Coast Guard Drawing 750 WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002)

Coast Guard Drawing 750-WMSL 100-062, Rev B, Topside Configuration for NSC 3 Only (AS3100004)

Coast Guard Drawing 750-WMSL 100-514, Rev F, General Arrangements NSC 3 Fellow

Coast Guard Drawing 750-WMSL 583-004, Rev H, Stern Launch & Recovery Arrangement & Details

ASC583004

Coast Guard Drawing 750-WMSL 593-027, Rev D, Sewage System Unit 2120

Coast Guard Drawing 750-WMSL 801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

Coast Guard Drawing 750-WMSL-085-021, Rev C, Tank Capacity Curves (WMSL 752

ONNLY)(ASC085013C)

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements NSC 3 Only (ASC100001C)

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements NSC 3 ONLY

Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard and Outboard Profile

Coast Guard Drawing 750-WMSL-101-004, Rev G, C & A, First Platform (ASC101004)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details

Coast Guard Drawing 750-WMSL-320-40, Rev B, Electrical One LINE Diagram (NSC3 - SRD)

(ASC320001C)

Coast Guard Drawing 750-WMSL-505-001, Rev C, List of Relief Valves (ASC505001)

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006) v (Rev-0)

Coast Guard Drawing 750-WMSL-506-015, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2100

(ASC506210-AE)

Coast Guard Drawing 750-WMSL-506-016, Rev E, Overflow / Air Escapes / Sounding Tubes Unit 2110

(ASC506211-AE)

Coast Guard Drawing 750-WMSL-506-020, Rev D, Overflow / Air Escapes / Sounding Tubes Unit 2200

(ASC506220-AE)

Coast Guard Drawing 750-WMSL-506-021, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2210

(ASC506221-AE)

Coast Guard Drawing 750-WMSL-506-022, Rev B, Overflow / Air Escapes / Sounding Tubes Unit 2220

(ASC506222-AE)

Coast Guard Drawing 750-WMSL-506-023, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2230

(ASC506223-AE)

Coast Guard Drawing 750-WMSL-506-025, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2300

(ASC506230-AE)

Coast Guard Drawing 750-WMSL-506-026, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2330

(ASC506233-AE)

Coast Guard Drawing 750-WMSL-506-034, Rev E, Overflow / Air Escapes Sounding Tubes Unit 3240

(ASC506324-AE)

Coast Guard Drawing 750-WMSL-506-039, Rev D, Overflows / Air Escapes / Sounding Tubes Unit 2310

(ASC506231-AE)

Coast Guard Drawing 750-WMSL-506-040, Rev B, Overflow / Air Escapes / Sounding Tubes Unit 2320

(ASC506232-AE)

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-509-001, Rev A, HVAC Insulation Schedule and L/M (ASC509001)

Coast Guard Drawing 750-WMSL-512-001, Rev H, HVAC System Diagram (ASC512001)

Coast Guard Drawing 750-WMSL-512-004, Rev A, Vent and Air Conditioning Standard Instruction

(ASC512007)

Coast Guard Drawing 750-WMSL-512-008, Rev C, Vent & Air Cond Fan Rm (P) Mn Dk Unit 2140

(ASC512011)

Coast Guard Drawing 750-WMSL-512-020, Rev D, Vent & Air Cond Arrgt 1st Platf Unit 1320

(ASC512132)

Coast Guard Drawing 750-WMSL-512-025, Rev C, Vent & Air Conditioning Arr 2nd Deck, Unit 2130

(ASC512213)

Coast Guard Drawing 750-WMSL-512-026, Rev C, Vent & Air Conditioning Arr Mn Dk Unit 2140

(ASC512214)

Coast Guard Drawing 750-WMSL-512-037, Rev F, Vent & Air Cond Arr 2nd Dk Unit 3130

(ASC512313)

Coast Guard Drawing 750-WMSL-512-038, Rev G, Vent & Air Cond Arr Mn Dk Unit 3140

(ASC512314)

Coast Guard Drawing 750-WMSL-512-040, Rev F, Vent & Air Cond Arr 2nd Deck Unit 3230

(ASC512323)

Coast Guard Drawing 750-WMSL-512-044, Rev E, Vent & Air Cond Arr 02 Lvl Unit 4120

(ASC512412)

Coast Guard Drawing 750-WMSL-512-046, Rev F, Vent & Air Cond Arr 02 Lvl Unit 4220

(ASC512422)

vi (Rev-0)

Coast Guard Drawing 750-WMSL-512-059, Rev C, HVAC Equipment List (ASC512004)

Coast Guard Drawing 750-WMSL-512-061, Rev D, Vent & Air Cond Cps Fan Rm (P) 01 Lvl Unit 4210

(ASC512020)

Coast Guard Drawing 750-WMSL-512-062, Rev C, Vent & Air Cond Fan Room 02-29-1-Q Unit 4120

(ASC512021)

Coast Guard Drawing 750-WMSL-512-068, Rev C, Vent & Air Conditioning Arr Mn Dk Unit 2140

(AS3512214)

Coast Guard Drawing 750-WMSL-512-069, Rev B, Vent & Air Cond Arr Mn Dk Unit 2240

(ASC3512224)

Coast Guard Drawing 750-WMSL-516-004, Rev B, Chilled Water Unit 1230 (ASC516123-CW)

Coast Guard Drawing 750-WMSL-516-006, Rev F, Chilled Water System Diagram (ASC516002)

Coast Guard Drawing 750-WMSL-516-008, Rev B, Chilled Water - Unit 1340 (ASC516134-CW)

Coast Guard Drawing 750-WMSL-516-025, Rev D, Chilled Water Unit 4420 (ASC516442-CW)

Coast Guard Drawing 750-WMSL-516-046, Rev -, A/C & Refrigeration piping Diagram WMSL 752

Only (ASC516001C)

Coast Guard Drawing 750-WMSL-516-046, Rev -, A/C & Refrigeration Piping Diagram WMSL 752

ONLY (ASC516001C)

Coast Guard Drawing 750-WMSL-516-047, Rev A, Chilled Water System Diagram WMSL 752 Only

(ASC516002C)

Coast Guard Drawing 750-WMSL-520-023, Rev A, Seawater Cooling System WMSL 752 Only

(ASC520001C)

Coast Guard Drawing 750-WMSL-528-001, Rev - , Plmb & Int Dk Drains & Vent Sys Schematic

(ASC528001)

Coast Guard Drawing 750-WMSL-530-001, Rev F, Potable Water Systems Diagram (ASC530001)

Coast Guard Drawing 750-WMSL-530-018, Rev B, Potable Water Unit 2340 (ASC530234-PW)

Coast Guard Drawing 750-WMSL-551-021, Rev D, Compressed Air Unit 2310 (ASC551231-CA)

Coast Guard Drawing 750-WMSL-556-042, Rev -, Gas Turbine Starting Module Hydraulic System

Diagram WMSL 752 Only (ASC556001C)

Coast Guard Drawing 750-WMSL-556-048, Rev -, Bow Thruster HPU Sys Diagram WMSL 752 Only

(ASC556009C)

Coast Guard Drawing 750-WMSL-582-001, Rev D, Anchoring, Mooring, and Towing Arrangement

(ASC582001)

Coast Guard Drawing 750-WMSL-582-002, Rev A, Mooring and Towing Arrangement (ASC582002)

Coast Guard Drawing 750-WMSL-593-007, Rev H, Sewage System Diagram (ASC593004)

Coast Guard Drawing 750-WMSL-593-009, Rev B, Sewage System Schematic (ASC593020)

Coast Guard Drawing 750-WMSL-631-002, Rev P, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation ARR & Details Thermal, Acoustic & Fire

Coast Guard Drawing 750-WMSL-801-004, Rev A, Booklet of General Plans NSC 3 SRD

(ASC801001C)

Guard Drawing 750-WMSL-512-001, Rev E, HVAC System Diagram (ASC512001)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual vii (Rev-0)

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jan 2014, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 7065, 15-JUN-07, FORWARD and Aft CAPSTAN - Model

20834

Coast Guard Technical Publication (TP) 7087, Mar 2011, Pressure Relief Valve

Coast Guard Technical Publication (TP) 7181, 02-OCT-07, Helo Hangar Doors

Coast Guard Technical Publication (TP) 7184, SWBS 593, Oct 2007, Vacuum Sewage System –

Operation, Maintenance & Parts List

Coast Guard Technical Publication (TP) 7348A, 29-MAR-11, Small Boat Retrieval System Equipment

Manual

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) - Auxiliary

Machinery (Vol. IV) (Hull

Coast Guard Technical Publication (TP) 7902, 09-December-13, Preliminary" Dual Point Davit - Models

DDP11000CTS & SP2200 (S/N - 2313 & 2315)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor Tools and Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machinery Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install New

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

Air Capable Ship Aviation Bulletin 1L (2009)

Air Capable Ship Aviation Facility Bulletin 1L (2009).

American National Standards Institute (ANSI/EASA) AR100, 2010, Recommended Practice for

ASTM International (ASTM) D1330, 12/1/2004, Standard Specification for Rubber Sheet Gaskets viii (Rev-0)

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for

Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2018, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-DTL-15024F, General Specification for Plates, Tags, and Bands for Identification of Equipment

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24613, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-STD-777, Feb 2018, Schedule of Piping, Valves, Fittings, And Associated Piping Components for

Naval Surface Ships

Naval Sea Systems Command (NAVSEA) 0640-LP-111-4501, Apr 2012, NAVSEA OP 4 Rev 10, Ammunition And Explosives Safety Afloat

Naval Sea Systems Command (NAVSEA) S6435-TL-MMI-010, Angle Relief Valve – Type D50

Naval Sea Systems Command Dwg No. 2145532, Rev B, Indicator/Indicating System Liquid Level

Application/Selection Guide

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets the Repair of Rotating Electrical Apparatus

The Society for Protective Coatings (SSPC SSPC-SP 3, 2007, Power Tool Cleaning

The Society for Protective Coatings (SSPC) NACE 2/SSPC SP-10-, 2007, near white metal blast finish.

The Society for Protective Coatings (SSPC) SSPC-SP 1, 2007, solvent cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.2 (SSPC-SP 2), 2004, Hand Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2018, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning ix (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

11 N Check Valve NSN: 4820-01-541-5446 2ea. 1,168.00

19 N Slew Gear J188484 2 ea. 5000.00

23 N Guide rollers, Northern

Elevator, Drawing

20793020

J184796 4 ea. $2555.79

23 N Wire rope .25 inch dia x 40’, IWRC, SST 7-9 strand

J188209 40 ft. $15.00

23 N Wire Rope 34’ Long each. 0.438 in 6 x 36

Right regular lay, IWRC Extra improved plow steel.

J188005 4 ea. $791.38

23 N Rail Weldment J187988 2 3711.29 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Flex Hose Assemblies, Renew

3 Piping and Valve Insulation, Renew

16 Dual Point Davit ,Biennial Maintenance, Perform

17 Helo Hangar Door, Inspect and Test

22 Deck Covering (Slip-Resistant), Renew

24 Tanks (Fuel Oil), Clean and Inspect xii (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0618_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

3 (Rev-0)

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

4 (Rev-0)

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 Change to SFLC Std Spec 0000, paragraph 1.3. ‘Acronyms and term definitions’, page 5, “PCL (Paint

Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.1.1 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.19 of

SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

3.7.2 Change to Std Spec 5000, paragraph D2.2.1.1 bullet, "For running rigging, furnish class 6x37, uncoated, independent wire rope core (IWRC), right regular lay (RRL) wire rope or Dyform-18, rotation resistant wire rope," to "For running rigging, furnish class 6x36, uncoated, independent wire rope core (IWRC), right regular lay

(RRL) wire rope or Dyform-18, rotation resistant wire rope."

3.7.2.1 Change to Std Spec 5000, page D-2, Table D-1 title from "DYFORM-18, 6X19 AND 6X37 IWRC RRL," to " DYFORM-18, 6X19 AND 6X36 IWRC RRL"

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

8 (Rev-0)

TIME

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

11 (Rev-0)

12 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

13 (Rev-0)

S19_XXX_50500_FlxHsAssmblyRnw_RTK_0419_752

WORK ITEM 1: Flex Hose Assemblies, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew the designated hose assemblies for equipment listed in Table 1.

TABLE 1– LIST OF EQUIPMENT FOR HOSE RENEWAL

EQUIPMENT

HOSE

LOCATION

MATERIAL

HOSE

LISTING

Air Compressor No. 1 5-36-01-E Synthetic Rubber Table 3

Air Compressor No. 2 5-52-01-E Synthetic Rubber Table 4

STBD Carriage Winch 2-89-0-Q Synthetic Rubber Table 5

PORT Carriage Winch 2-89-0-Q Synthetic Rubber Table 6

Main Propulsion Diesel Engine No. 1 5-52-01-E Various Table 7

Main Propulsion Diesel Engine No. 2 5-52-01-E Various Table 8

Refrigeration Unit No. 1 2-64-0-E Various Table 9

Refrigeration Unit No. 2 2-64-0-E Various Table 10

STBD Rudder Seal 5-94-0-Q Fabric or Reinforced Yarn Table 11

PORT Rudder Seal 5-94-0-Q Fabric or Reinforced Yarn Table 12

Bow Thruster 3-10-0-Q Synthetic Rubber Table 13

Moisture Separator Control Panel 2-45-0-Q Synthetic Rubber Table 14

MPAC Baffle Box No. 1 5-36-01-E Synthetic Rubber Table 15

MPAC Baffle Box No. 2 5-52-01-E Synthetic Rubber Table 16

Air Conditioning Plant No. 1 3-22-0-Q Synthetic Rubber Table 17

Air Conditioning Plant No. 2 3-22-0-Q Synthetic Rubber Table 18

Air Conditioning Plant No. 3 3-22-0-Q Synthetic Rubber Table 19

Gas Turbine Hydraulic Starter 5-44-01-E Synthetic Rubber Table 20

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL-540-001, Rev -, Fuel Oil Diagram

Coast Guard Drawing 418A-WMSL-551-001, Rev -, Compressed Air Diagram

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans

14 (Rev-0)

Coast Guard Drawing 750-WMSL-505-006, Rev D, List of Hoses (ASC505006)

Coast Guard Drawing 750-WMSL-516-046, Rev -, A/C & Refrigeration piping Diagram WMSL

752 Only (ASC516001C)

Coast Guard Drawing 750-WMSL-516-047, Rev A, Chilled Water System Diagram WMSL 752

Only (ASC516002C)

Coast Guard Drawing 750-WMSL-520-023, Rev A, Seawater Cooling System WMSL 752 Only

(ASC520001C)

Coast Guard Drawing 750-WMSL-556-042, Rev -, Gas Turbine Starting Module Hydraulic

System Diagram WMSL 752 Only (ASC556001C)

Coast Guard Drawing 750-WMSL-556-048, Rev -, Bow Thruster HPU Sys Diagram WMSL 752

Only (ASC556009C)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machinery Systems

OTHER REFERENCES

MIL-DTL-15024F, General Specification for Plates, Tags, and Bands for Identification of

Equipment

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.3.1: Hose inspection and verification

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3.1 Protective measures, hydraulic system(s). Maintain existing hydraulic system cleanliness and take all necessary precautions to prevent the introduction of contaminants into the hydraulic system.

Immediately after disconnecting or removing components from the hydraulic system, seal all openings to the rest of the system using caps for externally threaded connection points, bolt-on blanks, or taped-on discs/covers made of durable plastic or sheet-metal that is no less than 1/16-inch thick.

15 (Rev-0)

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Deck plates

Piping

Electrical wiring & cables

Machinery

NOTE

A verification ship check by the contractor prior to bidding is recommended to determine accuracy of Tables. Information listed was provided by contractor from previous availability. For ship check, the contractor shall contact Port Engineer.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.3 Hose renewal. The Contractor shall renew the hose assemblies for the equipment listed in Table 1 in accordance with SFLC Std Spec 5000, Appendix C, Paragraph C2.2 (Hose assemblies).

3.3.1 Hose inspection and verification. The attached tables show an approximation of hose lengths, sizes, part numbers, and fittings to be renewed that are listed for bidding purposes only. In the presence of the CG Inspector, the Contractor shall validate the hoses and fittings requiring renewal, noting any deviations from the tables. Submit a CIR.

3.3.2 Prior to each hose disconnection, the Contractor shall record equipment, supply, and return line information for use in later reconnection.

WARNING

Do not drain any fluids including fresh water, into any space, bilge, or exterior location.

3.3.3 System fluid disposal. The Contractor remove and dispose of fluids in accordance with all applicable Federal, state, and local regulations.

NOTE

Some systems may require complete draining to remove hoses.

3.3.4 Immediately after disconnecting or removing hoses, seal all openings to the rest of the system using threaded caps, threaded plugs, or bolt-on blanks made of durable plastic or sheet-metal that is no less than

1/16-inch thick.

16 (Rev-0)

Plastic bags, rubber gloves, and rags of any kind are prohibited from being used to prevent leaking from hoses and system protection.

3.3.5 The Contractor shall inspect all shipboard hose connections and hardware/fasteners for any damage or defects. Submit a CFR for any damaged components that are not suitable for reuse. Shipboard hose connections and hardware/fasteners that are deemed satisfactory shall be retained for reinstallation.

3.3.6 The Contractor shall template new hose length from each removed hose. New hose type and size shall be determined from hose removed. If hose has excess length, verify with CG inspector if excess length is required. Renew hose end fittings. Renew all O-rings, two part clamps, and mounting bolts.

Dispose of removed hoses in accordance with all applicable Federal, state, and local regulations. Submit a

CFR for any additional hose connections that require replacement not on the renewed hose.

3.3.7 Pressure test. The Contractor shall pressure test all new hose assemblies IAW SFLC Spec 5000, Appendix C, Paragraph C2.2.1.3. Ensure no leakage from or permanent deformation of pressure-containing parts by repairing all leaks and discrepancies. Submit a CFR documenting all certifications of pressure test results.

3.3.8 The Contractor shall install fire sleeves to all Fuel Oil Hoses & Lube Oil Hoses. Suggested Source of Supply is: Eaton Aeroquip Marine Military (Firesleeve 624, Firesleeve clamp FF9217).

3.3.9 The Contractor shall wrap all hose end fittings exposed to weather with a suitable commercially available protective tape, completely covering all exposed metal. The tape shall be a petrolatum base compound on a fabric carrier. Suggested sources of supply are: Densyl Tape (www.densona.com), Carbowrap Marine Tape (www.carboline.com), or Petro tape (www.pertotape.co.za).

3.3.10 Fluid renewal. The Contractor shall renew all removed system fluids. Hydraulic fluid shall be renewed, sampled, and tested in accordance with SFLC Std Spec 5000, Appendix C, Paragraphs C2.1

(Fluids), C2.1.1, and C2.1.3. The fluid shall meet the acceptance criteria as stated in SFLC Std Spec 5000, Appendix C, Paragraph C2.1.4.

3.3.11 Hose Fitting Documentation. For each renewed hose assembly, the Contractor shall provide information listed in Table 2. Submit a CFR.

TABLE 2 - HOSE FITTINGS DOCUMENTATION

SYSTEM OR COMPONENT AND LOCATION ON CUTTER:________________________

HOSE SERIAL NUMBER:_________________

Hydrostatic Test

Pressure (PSIG)

Location on

Cuter

(Compartment)

System and Service

Descriptions

Material Size

Inches

Length

Inches

Part

Number

HOSE FITTING NO.1

Design Pressure Reusable Y/N Material Type Size

Inches

Part

Number

Source of

Supply

17 (Rev-0)

HOSE FITTING NO.2

Design Pressure Reusable Y/N Material Type Size

Inches

Part

Number

Source of

Supply

3.4 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and/or ship’s representative and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition without leaks. Submit a CFR.

4. NOTES

TABLE 3 - AIR COMPRESSOR NO. 1 (COMPARTMENT: 5-36-01-E)

HOSE

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1 FITTING #2

DESIGN

PRESS

(PSI)

1CA-A-001 42 2 AE2580-32 (2 1/2") 300#

ANSI B16.5

FLG

(2 1/2") 300#

ANSI B16.5

FLG

1CA-A-002 36 1 AE371-32 (3/4") 90DEG

O-RING X

(1")

STRAIGHT

O-RING

(3/4") 90DEG

O-RING X

(1")

STRAIGHT

O-RING

TABLE 4 - AIR COMPRESSOR NO. 2 (COMPARTMENT: 5-52-01-E)

HOSE

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1 FITTING #2

DESIGN

PRESS

(PSI)

2CA-A-001 42 2 AE2580-32 (2 1/2") 300#

ANSI B16.5

FLG

(2 1/2") 300#

ANSI B16.5

FLG

2CA-A-002 36 1 AE371-32 (3/4") 90DEG

O-RING X

(1")

STRAIGHT

O-RING

(3/4") 90DEG

O-RING X

(1")

STRAIGHT

O-RING

18 (Rev-0)

TABLE 5 - STBD CARRIAGE WINCH (COMPARTMENT: 2-89-0-Q)

HOSE

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1 FITTING #2

DESIGN

PRESS

(PSI)

SCW-A-001 1/2 160

SCW-A-002 1/4

SCW-A-003 1/4

SCW-G-001 1/4 P2-937-

SCW-G-002 1/4 P2-937-

TABLE 6 - PORT CARRIAGE WINCH (COMPARTMENT: 2-89-0-Q)

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1 FITTING #2

DESIGN

PRESS

(PSI)

PCW-A-001 1/2 160

PCW-A-002 18 1/4

PCW-A-003 12 1/4

PCW-G-001 1/4 P2-937-

PCW-G-002 1/4 P2-937-

TABLE 7 - MAIN PROPULSION DIESEL ENGINE NO. 1 (COMPARTMENT: 5-52-01-E)

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1

FITTING

#2

DESIGN

PRESS

(PSI)

1MDE-A-001 45 1-1/2 AE371-24 SAE 37 DEG

FLARE

SWIVEL JIC

ELBOW 518

1MDE-A-002 25 3/8 AE372-6 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-A-003 18 3/8 150

19 (Rev-0)

SERIAL #

LENGTH

(IN.)

SIZE

(IN.)

PART

NUMBER NSN FITTING #1

FITTING

#2

DESIGN

PRESS

(PSI)

1MDE-A-004 18 3/8 150

1MDE-A-005 18 3/8 150

1MDE-A-006 18 3/8 150

1MDE-A-007 18 3/8 150

1MDE-A-008 18 3/8 150

1MDE-A-009 18 3/8 150

1MDE-F/O-

21 1/2 AE372-08 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-F/O-

27 1-1/4 AE372-20 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-F/O-

21 1/2 AE372-08 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-F/O-

32 2 FC300-32 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-J/W-

3013-DSL-

762459

1 1/2"

COMM

1 1/2"

COMM

1MDE-J/W-

29 2 AE372-32 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-J/W-

23 1-1/2 AE372-24 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-J/W-

23 1-1/2 AE372-24 SAE 37 DEG

FLARE

SWIVEL JIC

SAE 37 DEG

FLARE

SWIVEL JIC

1MDE-J/W-

21 1/2 AE372-8 SAE 37 DEG