36C25519R0105-0003004.pdf

10-01-17

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SECTION 07 81 00

APPLIED FIREPROOFING

PART 1 - GENERAL

1.1 DESCRIPTION:

A. This section specifies spray-applied mineral fiber and cementitious coverings to provide fire resistance to interior structural steel members shown.

1.2 SUBMITTALS:

A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT

DATA, AND SAMPLES.

C. Installer qualifications.

D. Testing laboratory accreditations.

E. Manufacturer's Literature and Data:

1. Manufacturer's complete and detailed application instructions and specifications.

2. Manufacturer's repair and patching instructions.

F. Certificates:

1. Certificate from testing laboratory attesting fireproofing material and application method meet the specified fire ratings.

a. List thickness and density of material required to meet fire ratings.

b. Accompanied by complete test report and test record.

2. Manufacturer's certificate indicating sprayed-on fireproofing material supplied under the Contract is same within manufacturing tolerance as fireproofing material tested.

G. Miscellaneous:

1. Manufacturer's written approval of surfaces to receive sprayed-on fireproofing.

2. Manufacturer's written approval of completed installation.

3. Manufacturer's written approval of the applicators of fireproofing material.

1.3 PRODUCT DELIVERY, STORAGE AND HANDLING:

A. Deliver to job-site in sealed containers marked and labeled to show manufacturer's name and brand and UL certification markings of compliance with the specified requirements.

B. Remove damaged or opened containers from the site.

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C. Store the materials off the ground, under cover, away from damp surfaces.

D. Keep dry until ready for use.

E. Remove materials that have been exposed to water before installation from the site.

1.4 FIELD CONDITIONS:

A. Temperature: Do not apply fireproofing when substrate or ambient temperature is below 4 degrees C (40 degrees F) unless temporary protection and heat are provided to maintain temperature at or above stated value during application and for 24 hours before and after application.

B. Humidity: Maintain relative humidity levels within limits recommended by fireproofing manufacturer.

C. Ventilation: Provide ventilation to properly dry the fireproofing after application. Provide a minimum of four (4) air exchanges per hour by forced air circulation. When permitted by Contracting Officer

Representative (COR), ventilate by natural circulation.

1.5 QUALITY ASSURANCE:

A. Installer Qualifications: A firm or individual certified, licensed, or otherwise qualified by fireproofing manufacturer as experienced and with sufficient trained staff to install manufacturer’s products according to specified requirements. Submit manufacturer’s certification that each installer is trained and qualified to install the specified fireproofing. Submit evidence that each installer has a minimum of three (3) years’ experience and a minimum of four (4) installations using the specified fireproofing.

B. Testing Laboratory Accreditation Requirements: Construction materials testing laboratories must be accredited by a laboratory accreditation authority. Submit a copy of the Certificate of Accreditation and Scope of Accreditation.

C. Test for fire endurance in accordance with ASTM E119, for fire rating specified, in a nationally recognized laboratory.

D. Manufacturer's inspection and approval of surfaces to receive fireproofing.

E. Manufacturer's approval of fireproofing applications.

F. Manufacturer's approval of completed installation.

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G. Manufacturer's representative is to observe and advise at the commencement of application, and is required to visit the site as required thereafter for the purpose of ascertaining proper application.

H. Pre-Application Test Area.

1. Apply a test area consisting of a typical overhead fireproofing installation, including not less than 4.5 m (15 feet) of beam and deck.

a. Apply to one (1) column.

b. Apply for the hourly ratings required in the construction documents.

2. Install in location selected by the COR, for approval by the representative of the fireproofing material manufacturer and the

COR.

3. Perform Bond test for cohesive and adhesive strength in accordance with ASTM E736 for each applied fireproofing design used.

4. Perform density test in accordance with ASTM E736 for each applied fireproofing design used.

5. Do not proceed in other areas until installation of test area has been completed and approved.

6. Keep approved installation area open for observation as criteria for sprayed-on fireproofing.

1.6 APPLICABLE PUBLICATIONS

A. Publications listed below form a part of this specification to the extent referenced. Publications are referenced in the text by the basic designation only.

B. ASTM International (ASTM):

C841-03(R2013)..........Installation of Interior Lathing and Furring

C847-14.................Metal Lath

E84-14..................Surface Burning Characteristics of Building

Materials

E119-12a................Fire Tests of Building Construction and

Materials

E605-93(R2011)..........Thickness and Density of Sprayed Fire-Resistive

Materials Applied to Structural Members

E736-00(R2011)..........Cohesion/Adhesion of Sprayed Fire-Resistive

Materials Applied to Structural Members

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E759-92(R2011)..........The Effect of Deflection on Sprayed Fire-

Resistive Material Applied to Structural

Members

E760-92(R2011)..........Impact on Bonding of Sprayed Fire-Resistive

Material Applied to Structural Members

E761-92(R2011)..........Compressive Strength of Fire-Resistive Material

Applied to Structural Members

E859-93(R2011)..........Air Erosion of Sprayed Fire-Resistive Materials

Applied to Structural Members

E937-93(R2011)..........Corrosion of Steel by Sprayed Fire-Resistive

Material Applied to Structural Members

E1042-02(R2014).........Acoustically, Absorptive Materials Applied by

Trowel or Spray.

G21-13..................Determining Resistance of Synthetic Polymeric

Materials to Fungi

C. Underwriters Laboratories, Inc. (UL):

Fire Resistance Directory...Latest Edition including Supplements

D. Warnock Hersey (WH):

Certification Listings..Latest Edition

E. Factory Mutual System (FM):

Approval Guide..........Latest Edition including Supplements

F. Environmental Protection Agency (EPA):

40 CFR 59(2014).........National Volatile Organic Compound Emission

Standards for Consumer and Commercial Products

PART 2 - PRODUCTS

2.1 SPRAYED-ON FIREPROOFING:

A. ASTM E1042, Class (a), Category A.

1. Type II, factory mixed mineral fiber with integral inorganic binders minimum 240 kg per cubic meter (15 lb. per cubic feet) density per

ASTM E605 test unless specified otherwise. Use in areas that are completely encased.

B. Materials containing asbestos are not permitted.

C. Fireproofing characteristics when applied in the thickness and density required to achieve the fire-rating specified.

Characteristic Test Results

1. Deflection ASTM E759 No cracking, spalling, or delamination when backing to which it is applied has a

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Characteristic Test Results deflection up to 1/120 in 3 m

(10 ft.)

2. Corrosion-Resistance ASTM E937 No promotion of corrosion of steel.

3. Bond Impact ASTM E760 No cracking, spalling, or delamination.

4. Cohesion/Adhesion

(Bond Strength)

ASTM E736 Minimum cohesive/adhesive strength of 9.57 kPa (200 lbf per

sq. ft.) for protected areas.

19.15 kPa (400 lbf per sq. ft.)

for exposed areas.

5. Air Erosion ASTM E859 Maximum gain weight of the collecting filter

0.27 gm per sq. meter

(0.025 gm per sq. ft.).

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6. Compressive Strength ASTM E761 Minimum compressive strength

48 kPa (1000 psf).

7. Surface Burning

Characteristics with adhesive and sealer to be used

ASTM E84 Flame spread 25 or less smoke developed 50 or less

8. Fungi Resistance ASTM G21 Resistance to mold growth when inoculated with aspergillus niger

(28 days for general application)

2.2 ADHESIVE:

A. Bonding adhesive for Type II (fibrous) materials as recommended and supplied by the fireproofing material manufacturer.

B. Adhesive may be an integral part of the material or applied separately to surface receiving fireproofing material.

2.3 SEALER:

A. Sealer for Type II (fibrous) material as recommended and supplied by the fireproofing material manufacturer.

B. Surface burning characteristics as specified for fireproofing material.

C. Fungus resistant.

D. Sealer may be an integral part of the material or applied separately to the exposed surface. When applied separately use contrasting color pigmented sealer, white preferred.

2.4 WATER:

A. Clean, fresh, and free from organic and mineral impurities.

B. pH of 6.9 to 7.1.

2.5 MECHANICAL BOND MATERIAL:

A. Expanded Metal Lath: ASTM C847, minimum weight of 0.92 kg per square meter (1.7 pounds per square yard) or as required, according to fire-resistance designs indicated and fire proofing manufacturer’s written instructions.

B. Fasteners: ASTM C841.

C. Reinforcing Fabric: Glass- or carbon-fiber fabric of type, weight, and form required to comply with fire-resistance designs indicated;

approved and provided by fireproofing manufacturer.

D. Reinforcing Mesh: Metallic mesh reinforcement of type, weight, and form required to comply with fire-resistance design indicated; approved and provided by fireproofing manufacturer. Include pins and attachments.

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PART 3 - EXECUTION

3.1 EXAMINATION:

A. Verify surfaces to receive fireproofing are clean and free of dust, soot, oil, grease, water soluble materials or any foreign substance which would prevent adhesion of the fireproofing material.

B. Verify hangers, inserts and clips are installed before the application of fireproofing material.

C. Verify ductwork, piping, and other obstructing material and equipment is not installed that will interfere with fireproofing installation.

D. Verify concrete work on steel decking and concrete encased steel is completed.

E. When applied in conjunction with roof structures or roof decks, verify that roofing, installation of rooftop HVAC equipment, and other related work are complete.

F. Verify temperature and enclosure conditions required by fire-proofing material manufacturer.

G. Conduct tests according to fireproofing manufacturer’s written instructions to verify that substrates are free of substances capable of interfering with bond. Submit test report.

3.2 APPLICATION:

A. Do not start application until written approval has been obtained from manufacturer of fireproofing materials that surfaces have been inspected by the manufacturer or his representative, and are suitable to receive sprayed-on fireproofing.

B. Coordinate application of fireproofing material with other trades.

C. Cover other work and exterior openings subject to damage from fallout or overspray of fireproofing materials during application.

D. Application of Metal Lath:

1. Apply to beam and columns having painted surfaces which fail

ASTM E736 Bond Test requirements in pre-application test area.

2. Apply to beam flanges 305 mm (12-inches) or more in width.

3. Apply to column flanges 406 mm (16-inches) or more in width.

4. Apply to beam or column web 406 mm (16-inches) or more in depth.

5. Tack weld or mechanically fasten on maximum of 305 mm (12-inch) center.

6. Lap and tie lath member in accordance with ASTM C841.

E. Mix and apply in accordance with manufacturer's instructions.

1. Mechanically control material and water ratios.

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2. Apply adhesive and sealer, when not an integral part of the materials, in accordance with the manufacturer's instructions.

3. Apply to density and thickness indicated in UL Fire Resistance

Directory, FM Approval Guide, or WH Certification Listings unless specified otherwise. Test in accordance with ASTM E119.

4. Minimum ASTM E605 applied dry density per cubic meter (cubic foot) for the underside of the walk on deck (interstitial) hung purlin or beam and steel deck, columns in interstitial spaces and mechanical equipment rooms to be as follows:

a. Type II - 240 kg per cubic meter (15 lb. per cubic ft.).

F. Complete application is to be completed in one area. Inspection and approval by COR is required before removal of application equipment and proceeding with further work.

3.3 FIELD TESTS:

A. The applied fireproofing to be tested by a COR approved independent testing laboratory and paid for by the Contractor. Submit test reports documenting results of tests on the applied material in the project.

B. COR will select area to be tested in specific bays on each floor using a geometric grid pattern. Apply test sample every 929 square meters

(10,000 square feet) of floor area or two (2) for each floor, whichever produces the greatest number of test areas.

C. Test for thickness and density in accordance with ASTM E605. Areas showing thickness less than that required as a result of fire endurance test are not acceptable.

D. Areas showing less than required fireproofing characteristics are not suitable for the following field tests.

1. Test for cohesion/adhesion: ASTM E736.

2. Test for bond impact strength: ASTM E760.

3.4 PATCHING AND REPAIRING:

A. Inspect after mechanical, electrical and other trades have completed work in contact with fireproofing material, but before sprayed material is covered by subsequent construction.

B. Perform corrective measures in accordance with fireproofing material manufacturer's recommendations.

1. Respray areas requiring additional fireproofing material to provide the required thickness, and replace dislodged or removed material.

2. Spray material for patching by machine directly on point to be patched, or into a container and then hand apply.

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3. Do not hand mix material.

C. Repair:

1. Respray test and rejected areas.

2. Patch fireproofing material which is removed or disturbed after approval.

D. Perform final inspection of sprayed areas after patching and repair.

3.6 SCHEDULE:

A. Apply fireproofing material in interior structural steel members // and on underside of interior steel floor and roof decks //, except on following surfaces:

1. Structural steel and underside of steel decks in elevator or dumbwaiter machine rooms.

2. Steel members in elevator hoist ways.

3. Areas used as air handling plenums.

4. Steel to be encased in concrete or designated to receive other type of fireproofing.

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