Att_04_P8418R0006_Test-Balance-Report.pdf

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BVVC Heating System Rehabilitation, NPS-PORE
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Corporate Office 94-1388 Moaniani Street #408

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

f. 707.255.1930

Project #

Report Date:

Test and Balance Technician:

Mechanical Engineer Guttmann & Blaevoet 2351 Powell Street San Francisco, California 94133

Bear Valley Visitor Center Heating System Rehab

Rob Romay

17-22-024

1 Bear Valley Visitor Center Access Road Point Reyes Station, California 94956

Survey Report

29 August 2017

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

f. 707.255.1930

Abbreviations

A AC or ACU Air Conditioning Unit AC/HR or ACH Air Changes per Hour ADJ Adjusted/Adjustment ADM Air Data Multimeter AF Airflow AFCV Autoflow Control Valve AHU Air Handling Unit AMP Amperage AVG Average

B BHP Brake Horsepower BTUH British Thermal Units per Hour

C CAV Constant Air Volume CC Cooling Coil CD Ceiling Diffuser CDWC Condenser Water Coil CDWP Condenser Water Pump CE Ceiling Exhaust CEF Ceiling Exhaust Fan CEG Ceiling Exhaust Grille CER Ceiling Exhaust Register CFM Cubic Feet per Minute CH Chiller CHWC Chilled Water Coil CHWC Chilled Water Pump CHWR Chilled Water Return CHWS Chilled Water Supply CR Ceiling Return CRAC Computer Room Air Conditioning Unit CRDG. Cartridge/Cassette CT Cooling Tower CWR Condenser Water Return CWS Condenser Water Supply Cx Commissioning CxA Commissioning Authority

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

Abbreviations (continued)

D DALT Duct Air Leakage Testing DB Dry Bulb DDVAV Dual Duct Variable Air Volume DEG F Degrees Fahrenheit DHU Dehumidifier Unit DNA Data Not Available DNL Data Not Listed DSFCU Ductless Split Fan Coil Unit

E EAT Entering Air Temperature EF Exhaust Fan EG Exhaust Grille ERU Energy Recovery Unit ERV Energy Recovery Ventilator ESP External Static Pressure EWT Entering Water Temperature

F FAU Forced Air Unit

FC or FCU Fan Coil Unit FH Fume Hood FLA Full Load Amps FPB Fan Powered Box FPM Feet per Minute FPTU Fan Powered Terminal Unit FR Floor Register

G GEF General Exhaust Fan GMP Good Manufacturing Practice GPM Gallons per Minute

H HC Heating Coil HEPA High-Efficiency Particulate Air HOA Hand/Off/Auto Switch HP Horsepower HVAC Heating, Ventilation, and Air Conditioning

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

HWC Hot Water Coil HWP Hot Water Pump HWR Hot Water Return HWS Hot Water Supply HX Heat Exchanger Hz Hertz

I, J ID Inside Diameter IEF or ILEF Inline Exhaust Fan IN WC Inches Water Column IN WG Inches Water Gauge

K KEF Kitchen Exhaust Fan

L LAT Leaving Air Temperature LD Linear Diffuser LWT Leaving Water Temperature

M MAU or MUA Makeup Air Unit MBH 1,000 BTUs per hour MFG Manufacturer

N NA Not Accessible NI Not Installed NIC Not in Contract

O OA or OSA Outside Air OAHU or OHU Outside Air Handling Unit OAT Outside Air Temperature OBD Opposed Blade Damper OCIP Owner Controlled Insurance Plan OD Outside Diameter OSA Outside Air OSAF Outside Air Fan

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

P, Q PH Phase Pkg. AC or Pkg.

ACU Package Air Conditioning Unit PSI Pounds per Square Inch PSP Perforated Supply Plenum PT Pitot Traverse PTI Predictive Testing and Inspection

R RA Return Air RAT Return Air Temperature RD Round REF Return Exhaust Fan RF Return Fan RG Return Grille RHC Reheat Coil RPM Revolutions per Minute RTU Roof Top Unit

S S+V Sound and Vibration SA Supply Air SAP Statutory Accounting Principles SAR Supply Air Register SAT Supply Air Temperature SDVAV Single Duct Variable Air Volume SF Supply Fan SP Static Pressure SPF Stairwell Pressurization Fan SWD Side Wall Diffuser SWE Side Wall Exhaust SWR Side Wall Return SWS Side Wall Supply

T, U T Traverse TAB Test and Balance TDH Total Dynamic Head TP Total Pressure

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

TSF Toilet Supply Fan TSP Total Static Pressure TU Terminal Unit

V VAV Variable Air Volume Terminal Unit VD Volume Damper VFD Variable Frequency Drive VP Velocity Pressure

W, X, Y, Z WAC or WACU Window Air Conditioning Unit WB Wet Bulb WG Water Gauge WSHP Water Source Heat Pump

Misc.

ΔP Differential Pressure

Metric C Centigrade cm Centimeters kPa kiloPascals or 1,000 Pascal l/s Liters per Second m/s Meters per Second mm Millimeters Pa Pascal sq m Square Meters

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

Table of Contents

Project Summary 1 - 2

Air Handling Unit Reports 3 - 7

Duct Traverse Reports 8 - 9

Fan Unit Reports 10 - 12

Keyed Drawings 13 - 15

Instrument Calibrations 16

Pacific Test & Balance, Inc.

Project Summary: Bear Valley Visitor Center, Heating System Rehab

Project Number: 17-22-024

This is a summary of TAB data collected on 8/25/2017.

Pacific test and Balance was asked to survey the heating systems serving the Bear Valley Visitor center. There are two air handlers that supply heating to this facility. S-1 serves Offices and other support areas. S-2 serves the auditorium. There are two recirculating supply fans (S-3/S-4) that serve the Exhibit Space that we could not access as it would require a large man lift. There are four ceiling mounted exhaust fans serving the restrooms and janitor closet that we read and recorded airflows for. Airflow readings were measured both by direct flowhood readings and duct traverses. Running performance data was also read and recorded for S-1 and S-2. See below for specifics on each system.

S-1

This air handler has a belt driven forward curved supply fan. The fan blades have a lot of dirt buildup that could be hindering the fans performance. The pleated filters looked new and clean. The motor has an adjustable sheave open to its minimum position. The total airflow measured at the outlets using the flowhood was 61% of design total specified on the mechanical drawings provided. The total airflow measured by duct traverse was 69% of design, with a difference of 185 CFM. There are two air terminals installed on this system which both serve the same two outlets. One is connected to the supply duct before the Furnace, and the other is connected after the discharge of the Furnace. Both of these terminals were found closed and not operating. They also look as though they are installed backwards to direction of airflow. The total return airflow measured was 77% of design, with a difference from the supply of 132 CFM. The OSA damper is 100% closed.

S-2

This air handler has a belt driven forward curved supply fan. The fan blades have a lot of dirt buildup that could be hindering the fans performance. The pleated filters looked new and clean. The motor has an adjustable sheave closed to its maximum position. This fan originally served four supply outlets in the auditorium. The last two have been removed and the ducted capped. There are currently only two remaining outlets. Both supply and return airflow’s for this fan were measured by duct traverse. There is no access for flowhood readings. Total supply measured was 69% of design total specified on the mechanical drawings provided. Total return airflow measured was 72% of design with a difference of 81 CFM. The OSA damper is 100% closed.

E-1

This ceiling mounted exhaust fan was measured at 53% of design specified.

E-2

This ceiling mounted exhaust fan was measured at 17% of design specified.

E-3

This ceiling mounted exhaust fan was measured at 47% of design specified.

E-4

This ceiling mounted exhaust fan was measured at 56% of design specified.

If there are any questions or concerns, please feel free to call myself (Rob Romay), Gavin Fly, or Jason Huffman at 707-696-2444.

Rob Romay

Lead Technician

Air Handling Unit

PROJECT:

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-1

Log: S-1 8/25/2017 Rob Romay Air terminal boxes serving outlets 4 and 6 found closed, and look to be installed backwards.

Unit Data Unit Manufacturer Trane Unit Model Number 680R0640202CTR02F Unit Serial Number U83E34497 Unit Type Horizontal Filter Type Actual Pleated Filter Quantity 4 Filter Size 16x25x2

Test Data Design Fan Airflow 2270 CFM Actual Fan Airflow 1566 CFM Design Register Airflow 2270 CFM Actual Register Airflow 1381 CFM Design Outside Airflow 415 CFM Actual Outside Airflow 132 CFM Design Return Airflow 1855 CFM Actual Return Airflow 1434 CFM

S-1/Supply Fan Actual Motor RPM 1786 RPM Design Fan RPM 902 RPM Actual Fan RPM 901 RPM Motor Volts T1-T2 247 Volts Motor Amps T1 4.7 Amps

Motor Data S-1/Supply Fan

Motor Manufacturer Baldor Motor Type Belt Drive Motor Frame 143T Motor HP 1 HP Motor Rated Volts 115/230 Volts Motor Phase 1 Motor Hertz 60 Hz Motor FL Amps 12.4/6.2 Amps Motor Service Factor 1.15 Design Motor RPM 1725 RPM Motor Power Factor 68 Nominal Efficiency 67 %

Sheave Data S-1/Supply Fan

Motor Sheave Model 1VP50 Motor Sheave Adjustment Minimum Motor Sheave Bore 7/8 in.

Fan Sheave Outer Diam. 7 1/4 in.

Fan Sheave Bore 1 in.

Number of Belts 1 Belt Size 25-9580 Sheave Center Line 16 in.

Test Pressures Fan SP In -0.47 in. wc Fan SP Out 0.42 in. wc Fin. Filter SP In -0.39 in. wc Final Filter SP Out -0.47 in. wc Actual Total SP 0.89 in. wc Design Total SP 1.25 in. wc O/A Damper Position 0 % R/A Damper Position 100 %

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-1/S-1 Supply Total

Traverse Data Points

Unit Data Type of Traverse Rectangular Outer Height 14 in.

Outer Width 22 in.

Air Flow Area 2.14 sq. ft.

Number Of Rows 4 Readings Per Row 4 Total Readings 16 Location of Holes 2 Top

Final Data Sum of Readings 11708 Average Reading 732 FPM Actual Total Flow 1566 CFM Duct Static Press. 0.30 in. wc

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

System/Unit Area Served Outlet Type

Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Outlet-01 Collection CD 15 x 15 Flowhood 650 474 73 Outlet-02 Library CD 12 x 12 Flowhood 450 367 82 Outlet-03 Work/First Aid CD 9 x 9 Flowhood 380 249 66 Outlet-04 Office CD 9 x 9 Flowhood 240 33 14 Outlet-05 Stairs SWS 10 x 6 Flowhood 250 228 91 Outlet-06 Info/Sales SWS 10 x 6 Flowhood 300 30 10

Totals: - - - - 2270 1381 61

S-1 Supply Outlet Summary

Log: S-1/Outlet-04 8/25/2017 Rob Romay VAV-Closed.

S-1/Outlet-06 8/25/2017 Rob Romay VAV-Closed.

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Collection CR 15 x 15 Flowhood 600 350 58 Inlet-02 Library CR 12 x 12 Flowhood 405 331 82 Inlet-03 Work/First Aid CR 9 x 9 Flowhood 380 433 114 Inlet-04 Office CR 9 x 9 Flowhood 240 320 133 Inlet-05 Stair SWR 10 x 8 Flowhood 230 0 0

Totals: - - - - 1855 1434 77

S-1 Return Inlet Summary

Log: S-1/Inlet-05 8/25/2017 Rob Romay Inlet blocked with cardboard.

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-2

AREA: Auditorium

Log: S-2 8/25/2017 Rob Romay Two of the four original registers have been removed.

Only two remaining.

S-2 8/25/2017 Rob Romay No access to read individual supply outlets, total air measured by duct traverse.

Unit Data Unit Manufacturer Trane Unit Model Number CBD806A02CTR02E Unit Serial Number U83E34498 Unit Type Horizontal Filter Type Actual Pleated Filter Quantity 4 Filter Size 16x25x2

Test Data Design Fan Airflow 1700 CFM Actual Fan Airflow 1177 CFM Design Register Airflow 1700 CFM Design Outside Airflow 170 CFM Actual Outside Airflow 81 CFM Design Return Airflow 1530 CFM Actual Return Airflow 1096 CFM

S-2/Supply Fan Actual Motor RPM 1767 RPM Design Fan RPM 904 RPM Actual Fan RPM 1100 RPM Motor Volts T1-T2 245 Volts Motor Amps T1 4.3 Amps

Motor Data S-2/Supply Fan

Motor Manufacturer Dayton Motor Type Belt Drive Motor Frame 56 Motor HP 3/4 HP Motor Rated Volts 115/230 Volts Motor Phase 1 Motor Hertz 60 Hz Motor FL Amps 10.2/5.1 Amps Motor Service Factor 1.25 Design Motor RPM 1725/1425 RPM

Sheave Data S-2/Supply Fan

Motor Sheave Model AK39 Motor Sheave Adjustment Maximum Motor Sheave Bore 5/8 in.

Fan Sheave Outer Diam. 6 in.

Fan Sheave Bore 1 in.

Number of Belts 1 Belt Size 4L450 Sheave Center Line 15 in.

Test Pressures Fan SP In -0.13 in. wc Fan SP Out 0.13 in. wc Fin. Filter SP In -0.08 in. wc Final Filter SP Out -0.13 in. wc Actual Total SP 0.26 in. wc Design Total SP 1.25 in. wc O/A Damper Position 0 % R/A Damper Position 100 %

System/Unit Area Served Outlet Type

Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Outlet-01 Auditorium SWS 16 x 6 425 Outlet-02 Auditorium SWS 16 x 6 425 Outlet-03 Auditorium SWS 16 x 6 425 Outlet-04 Auditorium SWS 16 x 6 425

Totals: - - - - 1700 0 0

S-2 Supply Outlet Summary

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Auditorium Duct 20 X 15 Pitot Traverse 1530 1096 72 Totals: - - - - 1530 1096 72

S-2 Return Inlet Summary

Duct Traverse

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-2 Supply Total

Traverse Data Points

Unit Data Type of Traverse Round Diameter 18 in.

Air Flow Area 1.77 sq. ft.

Number Of Rows 2 Readings Per Row 10 Total Readings 20 Location of Holes 1 Left Location of Holes 2 Bottom

Final Data Sum of Readings 13303 Average Reading 665 FPM Actual Total Flow 1177 CFM Duct Static Press. 0.19 in. wc

Duct Traverse

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-2 Total Return

Traverse Data Points

Unit Data Type of Traverse Rectangular Outer Height 15 in.

Outer Width 18 in.

Air Flow Area 1.88 sq. ft.

Number Of Rows 4 Readings Per Row 4 Total Readings 16 Location of Holes 2 Bottom

Final Data Sum of Readings 9329 Average Reading 583 FPM Actual Total Flow 1096 CFM Duct Static Press. -0.30 in. wc

Fan Unit

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: E-1

AREA: Womens

Unit Data Fan Manufacturer Penn Fan Model Number Z-10 Fan Type ceiling mounted

Test Data Design Airflow 375 CFM Design Total SP 0.125 in. wc

Motor Data Motor Rated Volts 120 Volts Motor Phase 1 Motor Hertz 60 Hz

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Women CE 14 x 14 Flowhood 375 200 53 Totals: - - - - 375 200 53

E-1 Exhaust Inlet Summary

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: E-2

AREA: Mens

Unit Data Fan Manufacturer Penn Fan Model Number Z-8 Fan Type ceiling mounted

Test Data Design Airflow 200 CFM Design Total SP 0.125 in. wc

Motor Data Motor Rated Volts 120 Volts Motor Phase 1 Motor Hertz 60 Hz

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Men CE 14 x 14 Flowhood 200 33 17 Totals: - - - - 200 33 17

E-2 Exhaust Inlet Summary

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: E-3

AREA: Mens

Unit Data Fan Manufacturer Penn Fan Model Number Z-8 Fan Type ceiling mounted

Test Data Design Airflow 200 CFM Design Total SP 0.125 in. wc

Motor Data Motor Rated Volts 120 Volts Motor Phase 1 Motor Hertz 60 Hz

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Men SWE 14 x 14 Flowhood 200 93 47 Totals: - - - - 200 93 47

E-3 Exhaust Inlet Summary

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: E-4

AREA: Janitor

Unit Data Fan Manufacturer Penn Fan Model Number Z-6 Fan Type ceiling mounted

Test Data Design Airflow 90 CFM Design Total SP 0.125 in. wc

Motor Data Motor Rated Volts 120 Volts Motor Phase 1 Motor Hertz 60 Hz

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Janitor CE 14 x 14 Flowhood 90 50 56 Totals: - - - - 90 50 56

E-4 Exhaust Inlet Summary

LOCATION:

Bear Valley Visitor Center, Heating System Rehab Point Reyes Station, CA

17-22-024PROJECT #:

DATE:

CONTACT:

8/25/2017 Curtis Worley

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-3

Log: S-3 8/25/2017 Rob Romay No access to survey this fan.

System/Unit Area Served Outlet Type

Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Outlet-01 Exhibit Space SWS 24 x 14 1000 Totals: - - - - 1000 0 0

S-3 Supply Outlet Summary

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Exhibit Space SWR 36 x 18 1000 Totals: - - - - 1000 0 0

S-3 Return Inlet Summary

Tested By: Rob Romay Date: 8/25/2017

SYSTEM/UNIT: S-4

Log: S-4 8/25/2017 Rob Romay No access to survey this fan.

System/Unit Area Served Outlet Type

Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Outlet-01 Exhibit Space SWS 24 x 14 1000 Totals: - - - - 1000 0 0

S-4 Supply Outlet Summary

System/Unit Area Served Inlet Type Size LxW / D Instrument AK Factor Design Airflow

Final Airflow % Final Diff.

Inlet-01 Exhibit Space SWR 38 x 20 1000 Totals: - - - - 1000 0 0

S-4 Return Inlet Summary

Capped

Waipahu, Hawaii 96797

t. 808.488.2444

f. 808.488.2443

Northern California & Bay Area Fairfield, California

t. 707.696.2444

Instrument Calibrations – California Office

Manuf. Name Type Model Serial # Calibration Date

Shortridge AirData Multimeter ADM-860C M12143 01/06/2017

Checkline Tachometer DT-207LR D1140106R 01/06/2017

Fluke Amprobe 333 11660087 01/06/2017

Extech Psychrometer RH490 09019496 01/06/2017

Fluke Thermometer / Temperature Probe Set:

52II Digi Thermometer 25180356WS 01/06/2017

52II Piercing Probe 80PK-25 #4 01/06/2017

52II Air Temperature Probe 80PK-24 #3 01/06/2017

52II Surface Probe 80PK-27 #2 01/06/2017

Alnor Hydronic Manometer HM670 70902228 01/06/2017

Quest Technologies Sound Pro Sound Meter SE/DL BCL030004 N/A

Quest Technologies Sound Calibrator QC-10 QIL050066 N/A

Alnor Rotating Vane Anemometer RVA801 A01808 01/06/2017

TTC-001 REPORT
JCA-005 MechSystemEvalReportV6
Building Description
HVAC Systems Description
HVAC Systems Evaluation
HVAC System Upgrade
JCA-005 MechSystemEvalFinalReport
MECHANICAL
Building Description
HVAC Systems Description
HVAC Systems Evaluation
HVAC System Upgrade

17-22-024 Bear Valley Visitor Center Heating System Rehab Survey Report AL 082917p

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