1-Item_3-06_MG2-CLD_DWAC200_Safety_Clutch_for_Drill.pdf

ns DRILL MOTOR TO WINCH

DRIVE ADAPTOR WITH CLUTCH

PRODU CTS INC .

ASSEMBLY AND USE INSTRUCTIONS CATALOG NO. DWAC-200

Part Release

1/2" Drill Access Winch Shaft ~

Item "C"

Item "A" Item "0"

Item "8"

WARNING: TO REDUCE THE RISK OF PERSONAL INJURY AND TO AVOID SYSTEM DAMAGE, DO NOT OPERATE THE DRIVE ADAPTOR AT MORE THAN 500 RPM. WEAR SAFETY GLASSES A T ALL TIMES DURING THE OPERA TlON OF THIS DEVICE.

NOTES:

• DRIVE ADAPTOR MUST BE USED WITH A DRILL MOTOR HAVING AT LEAST A

1/2 INCH CAPACITY CHUCK, VARIABLE SPEED, REVERSIBLE, AND SHOULD

BE OPERATED AT 500 RPM (MAX. OPERATING SPEED) OR LESS.

• THE PURPOSE OF THIS DRIVE ADAPTOR IS TO PROVIDE A SAFE AND

EFFICIENT MEANS OF RAISING AND LOWERING A POLE MOUNTED

CAMERAILUMINAIRE WITH THE ASSISTANCE OF A HAND HELD DRILL

MOTOR. AN AUTOMATICALLY RESETTING TORQUE LIMITER (OVERLOAD

CLUTCH) IS USED TO PROTECT THE OPERATOR AND THE SYSTEM FROM

POTENTIALLY DAMAGING AMOUNTS OF TORQUE.

• THE HANDLE ASSEMBLY FOR THE HAND OPERATING OF THE WINCH

SHOULD BE KEPT NEARBY AS IT IS NEEDED FOR THE LOCKINGI

UNLOCKING OF THE ELECTRICAL CONTACT UNIT. FOLLOW THE

PROCEDURE SPECIFIED WITHIN THESE INSTRUCTIONS.

CAUTION: THE TORQUE LIMITER OF THIS DRIVE ADAPTOR IS INTENDED

FOR THE EXPRESS LIFTING AND LOWERING OF A POLE MOUNTED

CAMERAILUMINAIRE. DO NOT USE THIS DRIVE ADAPTOR FOR ANY OTHER

LIFTING OR PULLING PURPOSES NOT SPECIFIED WITHIN THESE

INSTRUCTIONS.

THE PARTS OF THIS DRIVE ADAPTOR ARE PRE-ASSEMBLED AT THE FACTORY AND

HAVE A PRESET TORQUE OF APPROXIMATELY 155-160 inch-pounds.

CONTACT THE FACTORY IF IT SHOULD BECOME NECESSARY TO ADJUST THE

TORQUE SETTING ON THE TORQUE LIMITER (ITEM A),

TO UNLOCK AND LOWER CAMERAILUMINAIRE:

1. Using the handle for the manual operation of the winch, operate the winch to raise the cameralluminaire approXimately 3/4 of an inch. This will unlock the electrical disconnect unit. Operate the winch by hand to lower the cameralluminaire enough to confirm that the lower and upper halves of the disconnect unit have been separated. Remove the manual use handle from the winch .

2. Insert the drill motor adaptor shaft (Item C) of the drive adaptor assembly into the chuck of the drill and tighten the chuck. Slip the 1-1/8 inch hex drive socket (Item D) of the drive adaptor over hex shaft of the winch until shaft is fully inserted into the socket. Keeping the drill and the drive adaptor in line with the winch shaft , operate the drill to lower the cameralluminaire to the desired height for serviCing .

Be sure to keep the drive socket over the winch shaft at all times while using the drill to power the winch .

CAUTION: SHOULD THE DRIVE SOCKET SLIP OFF THE WINCH SHAFT

DURING LOWERING OR RAISING OPERATIONS, DO NOT ATTEMPT TO PUT

DRIVE SOCKET BACK ON THE WINCH SHAFT UNTIL ALL PARTS HAVE

STOPPED MOVING.

Page 1 of2

Shep Maners Text Box Invitation No. 075-26 Item: 3-06 Safety Clutch

6WW

P R 0 D U C I $ | t{ C, DRILL MOTOR TO WINCH

DRIVE ADAPTOR WITH CLUTCH

ASSEMBLY AND USE INSTRUCTIONS

WARNING: DO NOT ATTEMPT TO RAISE THE CAMERA/LUMINAIRE

INTO THE ELECTRICAL DISCONNECT UNIT WITHOUT STOPPING

PRIOR TO ENGAGEMENT. AN EXCESSIVE AMOUNT OF TORQUE IS

GENERATED WHEN THE CAMERA/LUMINAIRE UNIT AND THE

ATTACHED GUIDEPOST SPIN AROUND INTO POSITION WHEN

MATING WITH THE FIXED PORTION OF THE DISCONNECT UNIT.

TORQUE IS COMPOUNDED BY THE SIZE, WEIGHT, AND SHAPE OF

THE CAMERA/LUMINAIRE. ENGAGEMENT OF THE MOVEABLE

PORTTON OF THE DISCONNECT UNIT (ATTACHED TO THE TOP OF

THE CAMERA/LUM|NA|RE UN|T) W|TH THE FIXED PORTION OF THE

DtscoNNEcT uNrT (ATTACHED TO END OF THE POLE MOUNTED

ARM) SHOULD BE DONE SLOWLY TO CONTROL POTENTIALLY

DAMAGING TORQUE.

TO RAISE AND LOCK CAMERA/LUMINAIRE UNIT:

After servicing the camera/luminaire, slip the hex drive socket of the drive adaptor over the winch shaft completely and operate the drill at a moderate speed to raise the camera/luminaire unit to a position that will place the moveable portion of the disconnect unit about one foot from engaging the fixed portion; then, stop the raising operation. To minimize pole shaking and vibrations, it may be necessary to stop the operation periodically during the raising of the camera/luminaire until movement subsides.

Remove the drill motor and the drive adaptor from the winch shaft. Install the manually operated winch handle onto the winch shaft and secure. Proceed to SLOWLY raise the camera/luminaire by operating the manual winch handle in the raising direction. The camera/luminaire will noticeably turn as the disconnect unit is aligning for engagement. Continue to slowly raise the camera/luminaire unit.

When all parts are in proper position, and at the very top, the raising motion will stop and the lowering cable will become taut. At this stage, the camera/luminaire and disconnect unit are all the way to the top and there is still tension on the cable.

Operate the winch in reverse to lower the camera/luminaire approximately Ve of an inch. Continue to operate the winch in the lowering direction until there is noticeable slack in the lowering cable. This indicates that the camera/luminaire and disconnect unit are in the locked position.

CATALOG NO. DWAC.2OO

4. For additional information on the'lowering system and the winch, refer to specific instructions for those items.

CAUTION: ALWAYS BE SURE THAT ALL PARTS OF THE DRIVE ADAPTER

ARE SECURED PRIOR TO OPERATION OF THE DRIVE ADAPTOR.

MAINTENANCE AND CARE OF DRIVE ADAPTOR:

r PERIODICALLY EXAMINE ALL MECHANICAL COMPONENTS FOR EXCESSIVE WEAR.

o REPLACE ANY PARTS THAT EXHIBIT EXCESSIVE WEAR OR VISIBLE DAMAGE SUCH

AS CRACKS OR BENT PARTS, SUCH AS A SHAFT.

o PROTECT PARTS FROM DIRECT CONTACT WITH WATER OR ANY OTHER

CORROSIVE LIQUIDS.

o TORQUE LIMITER CONTAINS LUBRICATED PARTS. EXCESSIVELY HOT OR COLD

TEMPERATURES MAY AFFECT THE ACCURACY OF THE TORQUE SETTING.

o CHECK ALL RETAINING PINS AND SET SCREWS OF THE DRIVE COMPONENTS FOR

PROPER OPERATION.

PARTS LIST

Descriotion Ouantitv Part Number

1 . A. PRE-SET TORQUE LIMITER

B. 1/2'' DRIVE ADAPTOR

C. 7/16" DRILL MOTOR ADAPTOR

D. 1-118" HEX DRIVE SOCKET

EACH C10006

EACH C10012

EACH C10013

EACH C10011

For replacement parts, contact:

<lTS> PRODUCTS, lNC. at 334 -7944137

2.

DocLabel: Invitation No. 075-26 Item: 3-06 Safety Clutch