Near-net-shape Manufacturing from Oxide Intermediates

Closed Solicitation Posted

Solicitation number
BA-1052-2
Agency
Department of Energy
Responses due
Set-aside
No set-aside

Opportunity facts

NAICS code
331 Primary Metal Manufacturing
PSC
9650 Nonferrous Base Metal Refinery And Intermediate Forms
Place of performance
Idaho Falls ID 83415 USA

Notice details come from SAM.gov. Updated .

Notice text

2 versions

Update #2 · Latest ·

Near-net-shape (NNS) is an industrial manufacturing process used for initial fabrication of a component as close as possible to the intended shape and size of the finished product. 

NNS is used because: 

  1. Appealing for high-value metallic component manufacturing
  2. Eliminates some common operations (grinding, polishing, etc.)
  3. Saves costs up to 50% of the overall production costs
  4. The current alternatives use expensive starting materials 

INL's Solution:

  • Our NNS components are fabricated from a cheaper starting material (metal oxide)
    • This eliminates the casting/melting step which leads to significant cost-savings
  • Our two-step approach: 
    • Convert stable oxide/mixed oxide into an unstable oxide(s)
    • Laser-printed a single/mixed oxides on a suitable substrate

Fabrication of metal components is used for: 

  • Metal/alloy manufacturing
  • Electronics
  • Biomedical 

INL is seeking to license the above intellectual property to a company with a demonstrated ability to bring such inventions to the market. Exclusive rights in defined fields of use may be available.

Update #1 ·

Near-net-shape (NNS) is an industrial manufacturing process used for initial fabrication of a component as close as possible to the intended shape and size of the finished product. 

NNS is used because: 

  1. Appealing for high-value metallic component manufacturing
  2. Eliminates some common operations (grinding, polishing, etc.)
  3. Saves costs up to 50% of the overall production costs
  4. The current alternatives use expensive starting materials 

INL's Solution:

  • Our NNS components are fabricated from a cheaper starting material (metal oxide)
    • This eliminates the casting/melting step which leads to significant cost-savings
  • Our two-step approach: 
    • Convert stable oxide/mixed oxide into an unstable oxide(s)
    • Laser-printed a single/mixed oxides on a suitable substrate

Fabrication of metal components is used for: 

  • Metal/alloy manufacturing
  • Electronics
  • Biomedical 

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