APPENDICES-W91QVN-16-R-0035-Rollup_Overhead_and_Shutter_Doors.pdf

APPENDIX A-1

APPENDIX A: WORKLOAD ESTIMATES

1. Facility Listing for Doors

Fac.

No. BLDG Description Customer Door

Q'ty Type Operation Opening

Size (W x L), in feet

Description

100 BE STOR CV FCLTY 8 CES 1 Shutter Manual 8 10 Non-Insulated Single Slat 106 BE STOR CV FCLTY 8 CES 1 Rollup Manual 8.7 7 Insulated Double slat 127 BE STOR CV FCLTY 8 CES 1 Shutter Manual 11.3 8.75 Non-Insulated Single Slat 402 MED STOR (WRM) 8 MDG 2 Rollup Auto 16 16 Insulated Double slat 405 COMPOSITE MED 8 MDG 1 Shutter Auto 19 13.25 Non-Insulated Single Slat 408 MED STOR (WRM) 8 MDG 3 Rollup Auto 12.25 12 Insulated Double slat 410 MED STOR (WRM) 8 MDG 2 Rollup Auto 12 12 Insulated Double slat 410 MED STOR (WRM) 8 MDG 1 Shutter Auto 12 11 Non-Insulated Single Slat 421 MED STOR (WRM) 8 MDG 1 Rollup Auto 10 10 Insulated Double slat 424 MED STOR (WRM) 8 MDG 6 Rollup Auto 12 12 Insulated Double slat 427 VEH MAINT SHP 8 SVS 2 Rollup Manual 18 16.7 Non-Insulated Single Slat 504 DORMITORY 8 CES 1 Rollup Auto 9.25 10 Insulated Double slat 512 WHSE, FORM&PUB BSE 8 MSG 1 Rollup Auto 12 11 Insulated Double slat 603 DORMITORY 8 CES 1 Rollup Auto 9.2 7.85 Insulated Double slat 717 BE MAINT PAINT SHOP 8 CES 2 Rollup Manual 15.5 12.5 Non-Insulated Single Slat 717 BE MAINT SHEET METAL 8 CES 1 Rollup Manual 12 15 Non-Insulated Single Slat 717 BE MAINT SHEET METAL 8 CES 1 Rollup Manual 12 12 Non-Insulated Single Slat 717 BE MAINT ELECT. SHP 8 CES 1 Rollup Manual 9.2 10.3 Non-Insulated Single Slat 717 BE MAINT ELECT. SHP 8 CES 1 Rollup Manual 12 12 Non-Insulated Single Slat 735 WHSE SUP&EQUIP BSE 8 CES 1 Rollup Auto 20 20 Insulated Double slat 735 WHSE SUP&EQUIP BSE 8 CES 1 Rollup Auto 20 20 Non-Insulated Single Slat 755 HQ GROUP 8 MSG 1 Rollup Manual 6 9.4 Insulated Double slat 757 BE STOR CV FCLTY 8 CES 1 Shutter Manual 14.5 11 Non-Insulated Single Slat 765 ECM POD SHP & STOR 8 MXS 1 Rollup Auto 12 10 Insulated Double slat 766 SHP, AVIONICS 8 MXS 1 Rollup Auto 11.85 11.85 Insulated Double slat 780 BE PAV GRND FCLTY 8 CES 4 Rollup Auto 16 14 Insulated Double slat 782 BE MAINT SHP 8 CES 2 Shutter Auto 13.75 13 Non-Insulated Single Slat 783 BE STOR CV FCLTY 8 CES 2 Shutter Auto 13.75 15 Non-Insulated Single Slat 784 BE STOR CV FCLTY 8 CES 1 Rollup Manual 13 15 Non-Insulated Single Slat 785 BE MAINT SHP 8 CES 1 Rollup Manual 15 7.6 Non-Insulated Single Slat

APPENDIX A-2

No. BLDG Description Customer Door

Q'ty Type Operation Opening

Size (W x L), in feet

Description

802 VEH MAINT SHP Army 8 Rollup Auto 25 15 Insulated Double slat 802 VEH MAINT SHP Army 2 Rollup Auto 6 7 Insulated Double slat 803 WHSE SUP&EQUIP BSE 19TH TAACOM 2 Rollup Auto 9.7 8 Insulated Double slat 814 TRAFFIC MGT FCLTY 8 LRS 4 Rollup Auto 10 12 Insulated Double slat 822 WHSE SUP&EQUIP BSE GSA 2 Rollup Auto 11 11 Non-Insulated Single Slat 823 WHSE SUP&EQUIP BSE 8 LRS 1 Rollup Manual 10 12.6 Non-Insulated Single Slat 823 WHSE SUP&EQUIP BSE 8 LRS 3 Rollup Manual 8 11.75 Non-Insulated Single Slat 827 HAZARD STOR, BSE 8 LRS 2 Rollup Manual 10 9.4 Insulated Double slat 833 MED STOR (WRM) 8 MG 2 Shutter Auto 16 14 Non-Insulated Single Slat 837 WHSE SUP&EQUIP BSE 8 SVS 1 Rollup Manual 12 12 Non-Insulated Single Slat 838 HSG SUP&STOR FCLTY 8 CES 2 Shutter Auto 14 14 Non-Insulated Single Slat 841 WHSE SUP&EQUIP BSE 8 SVS 1 Rollup Auto 18 20 Insulated Double slat 843 HAZARD STOR, BSE 8 CES 5 Rollup Auto 8 10 Insulated Double slat 844 HAZARD STOR, BSE 8 CES 1 Rollup Auto 14 14 Insulated Double slat 845 HAZARD STOR, BSE 8 CES 2 Rollup Auto 10 10 Insulated Double slat 846 HAZARD STOR, BSE 8 LRS 1 Rollup Auto 12 11.5 Insulated Double slat 900 SHP A/SE STOR FCLT 8 MXS 1 Overhead Auto 12 12 Insulated Double slat 903 AF CLINIC 8 AMXS 1 Rollup Manual 15 10.6 Non-Insulated Single Slat 915 SQ OPS 80 FS 2 Rollup Auto 13.4 10.2 Insulated Double slat 915 SQ OPS 80 FS 1 Rollup Auto 12 10 Non-Insulated Single Slat 941 COMM FCLTY 8 CS 1 Rollup Manual 12 12 Non-Insulated Single Slat 960 VEH MAINT SHP 8 LRS 6 Rollup Auto 26 20 Insulated Double slat 960 VEH MAINT SHP 8 LRS 9 Rollup Auto 18 18 Insulated Double slat 960 VEH MAINT SHP 8 LRS 1 Rollup Auto 18 14 Insulated Double slat 960 VEH MAINT SHP 8 LRS 1 Rollup Auto 16 16 Insulated Double slat 960 VEH MAINT SHP 8 LRS 2 Rollup Auto 16 14 Insulated Double slat 960 VEH MAINT SHP 8 LRS 1 Rollup Auto 16 10 Insulated Double slat 960 VEH MAINT SHP 8 LRS 2 Rollup Manual 9 10 Insulated Double slat 967 WHSE SUP&EQUIP BSE 8 LRS 2 Rollup Auto 24 13.67 Non-Insulated Single Slat 968 WHSE SUP&EQUIP BSE 8 LRS 1 Rollup Auto 13.75 14 Insulated Double slat 968 WHSE SUP&EQUIP BSE 8 LRS 1 Rollup Manual 13.75 14 Non-Insulated Single Slat 969 WHSE SUP&EQUIP BSE 8 LRS 3 Rollup Manual 16 14 Non-Insulated Single Slat 969 WHSE SUP&EQUIP BSE 8 LRS 1 Shutter Auto 16 14 Non-Insulated Single Slat 971 WHSE SUP&EQUIP BSE 8 CES 4 Shutter Auto 16 14 Non-Insulated Single Slat 972 WHSE SUP&EQUIP BSE 8 CES 4 Shutter Auto 16 14 Non-Insulated Single Slat

APPENDIX A-3

No. BLDG Description Customer Door

Q'ty Type Operation Opening

Size (W x L), in feet

Description

975 WHSE SUP&EQUIP BSE 8 CES 4 Shutter Auto 16 14 Non-Insulated Single Slat 1056 STORE BEHIND GYMNASIUM 8 SVS 2 Rollup Auto 12 12 Insulated Double slat 1058 POST OFFICE CEN 8 CS 1 Rollup Auto 15 8.67 Insulated Double slat 1102 EXCH, SALES STORE AAFES 1 Rollup Auto 8 9 Non-Insulated Single Slat 1102 EXCH, SALES STORE AAFES 1 Rollup Auto 8 9 Insulated Double slat 1107 MWR SUP/NAF C-STOR 8 SVS 1 Shutter Auto 11 11 Non-Insulated Single Slat 1108 EXCH, SVC STN AAFES 2 Shutter Auto 10 12 Non-Insulated Single Slat 1115 STORE, COMMISSARY DECA 2 Overhead Auto 8 10 Insulated Double slat 1412 WHSE SUP&EQUIP BSE 8 LRS 3 Rollup Auto 28 15.4 Non-Insulated Single Slat 1412 WHSE SUP&EQUIP BSE 8 LRS 6 Rollup Manual 14 15.4 Non-Insulated Single Slat 2221 MXS MAINT SHP 8MXS 5 Rollup Auto 12 10 Non-Insulated Single Slat 2222 MXS MAINT SHP 8MXS 5 Rollup Auto 20 18 Non-Insulated Single Slat 2223 COMMAND SECTION 8 MXS 6 Rollup Auto 18 10 Non-Insulated Single Slat 2240 MUN LOAD CREW TNG 8 OSS 1 Rollup Manual 18 16 Non-Insulated Single Slat 2241 MAINT DOCK, S/A 8 MXS 1 Rollup Manual 18 16 Non-Insulated Single Slat 2242 MAINT DOCK, S/A 35 FS 1 Rollup Manual 18 16 Non-Insulated Single Slat 2248 STORAGE 8 MXS 2 Rollup Auto 10 12 Insulated Double slat 2254 SHP JET ENG I/MNT 8 MXS 1 Rollup Manual 12 16 Insulated Double slat 2254 SHP JET ENG I/MNT 8 MXS 2 Rollup Auto 12 16 Insulated Double slat 2257 MAINT DOCK, FL SYS 8 MXS 1 Rollup Auto 12 12 Insulated Double slat 2263 SHP A/SE STOR FCLT 8 MXS 4 Rollup Auto 12 12 Insulated Double slat 2263 SHP A/SE STOR FCLT 8 MXS 1 Rollup Auto 15.75 16.25 Insulated Double slat 2409 SHP A/M ORGL 8 LRS 1 Rollup Auto 12 14 Insulated Double slat 2543 OXYGEN GEN PLT 8 LRS 1 Shutter Manual 10 10 Non-Insulated Single Slat 2640 WHSE SUP&EQUIP BSE 8 LRS 2 Rollup Auto 18 14 Insulated Double slat 2641 WHSE SUP&EQUIP BSE 8 MXS 2 Rollup Auto 18 14 Insulated Double slat 2701 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2701 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2702 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2702 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2703 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2703 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2704 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2704 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2705 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat

APPENDIX A-4

No. BLDG Description Customer Door

Q'ty Type Operation Opening

Size (W x L), in feet

Description

2705 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2706 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2706 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2707 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2707 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2708 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2708 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2709 STOR, MAG AG A,B&C 8 MXS 1 Rollup Manual 18 10 Non-Insulated Single Slat 2709 STOR, MAG AG A,B&C 8 MXS 2 Rollup Manual 8 10 Non-Insulated Single Slat 2714 ANCLY EXPLOSIVES FAC 8 MXS 4 Rollup Auto Non-Insulated Single Slat 2715 SHP CONVL MUN 8 MXS 6 Rollup Manual 12 10 Non-Insulated Single Slat 2718 ANCLY EXPLOSIVES FAC 8 MXS 4 Rollup Auto Non-Insulated Single Slat

2721 STOR SPARE INERT 8 MXS 1 Overhead Auto 12.75 12 Insulated Double slat, 450mm/panel

2730 STOR SPARE INERT 8 MXS 4 Rollup Auto 12 14 Non-Insulated Single Slat 2735 SHP A/SE STOR FCLT 8 MXS 10 Rollup Auto 12 12 Insulated Double slat 2738 ANCLY EXPLO FCLTY 8 MXS 2 Rollup Auto 13 14 Insulated Double slat 2739 STOR, MU-CUB MAG 8 MXS 8 Rollup Auto 10 8 Non-Insulated Single Slat 2740 STOR SPARE INERT 8 MXS 8 Shutter Auto 10 10 Non-Insulated Single Slat 2741 STOR, MU-CUB MAG 8 MXS 8 Rollup Auto 10 8 Non-Insulated Single Slat 2748 SHP MSL WH MAINT 8 MOS 8 Rollup Auto 16.4 10 Insulated Double slat 2785 STOR SPARE INERT 8 MXS 4 Rollup Auto 12 11.4 Non-Insulated Single Slat 2803 SHP, REFL VEH 8 LRS 6 Rollup Auto 13.75 14 Insulated Double slat

2815 FR STN 8 CES 10 Overhead Auto 14 15 Insulated Double Slat, 610mm/panel

2815 FR STN 8 CES 1 Rollup Auto 8 10 Non-Insulated Single Slat 2815 FR STN 8 CES 1 Rollup Auto 12 13.6 Non-Insulated Single Slat 2820 ACFT COR CON 8 MXS 1 Rollup Manual 8 10 Non-Insulated Single Slat 2823 EOD 8 CES 2 Rollup Auto 11 11 Insulated Double slat 2827 ACFT COR CON 8 MXS 1 Rollup Manual 10 10 Insulated Double slat 2845 STORAGE RKT CHK ASMB 8 OSS 10 Rollup Auto Non-Insulated Single Slat 2849 SHP TAC MSL G/W 8 MXS 2 Rollup Manual 10 8 Non-Insulated Single Slat 2857 SHP,WPN & RLSE SYS 8 MXS 2 Rollup Auto 12 10 Insulated Double slat 2858 TRML, AIR PSGR OLB 631 AMSS 1 Rollup Auto 10 10 Non-Insulated Single Slat 2858 TRML, AIR PSGR OLB 631 AMSS 1 Rollup Auto 10 6 Non-Insulated Single Slat 2860 TRML, AIR FRT OLB 631 AMSS 1 Rollup Auto 14 13.4 Insulated Double slat

APPENDIX A-5

No. BLDG Description Customer Door

Q'ty Type Operation Opening

Size (W x L), in feet

Description

2881 SHED SUP&EQUIP BSE OLB 631 AMSS 6 Rollup Auto 20 18 Insulated Double slat

NICS#

332321

SIC#

Rollup 275 EA Shutter 38 EA Overhead 14 EA Total 327 EA

2. Estimated Annual Workload

ITEM DESCRIPTION ESTIMATED QUANTITY/ Year

1 APRIL, AUGUST, DECEMBER Routine Inspection, Testing and Preventive Maintenance of Rollup Doors

275 ± 5 EA

2 APRIL, AUGUST, DECEMBER Routine Inspection, Testing and Preventive Maintenance of Shutters

38 ± 3 EA

3 APRIL, AUGUST, DECEMBER Routine Inspection, Testing and Preventive Maintenance of Overhead Doors

14 ± 3 EA

4 Estimated Maximum - Repairs/Replace Parts / year EA

- Rollup Doors 10 EA

- Shutters 3 EA

- Overhead Doors 1 EA

APPENDIX B-1

APPENDIX B: COMPARISON OF OVERHEAD DOORS

Description Overhead -Door Rollup(Rolling) Door Shutter Remarks

Material Steel, AL, Insulation, absorbing board → →

Structure 530mm ~ 610mm section, Connected by hinges Fit into 45 ~ 75mm slat Fit into 75mm slat

Components

Panel, Guide, Drum, Spring, Weather Stripper, Glazing, Rail mounting, Wind Load Bar, Operator safety sys, lots of hinges(complicated)

Slat, Assemble Guide, Shaft, Spring, Weather Stripper, Rail mounting, Operator, etc. mostly built in/within one body (relatively simple)

Slat, Fixed guide, Operator, Shaft (Simple)

Size Up to 12m x 7.5m 12 x 10m with wind load system only small

Speed 250mm ~ 300mm/sec 200mm ~ 360mm/sec 20mm/sec

Operation Principle Torsion Spring, Operator, Roller Torsion Spring, Operator Only Operator(No Spring)

Operator size Relatively Small Small Big

Glazing Yes Yes (narrow slat) →

Insulation/Tight Weather stripper available, Best in insulation/tight/security

Weather stripper available, good enough in insulation/tight/security

No weather stripper, Insulation available but not so good.

Usage Storage, Warehouse, Garage, Factory, Fire station, Maintenance Bay

→ Intended for small shop, house.

Not for big size

Wind Pressure Avg. 50 kg/m2 30 kg/m2 30 kg/m2

Transportation Fair → →

Installation Complicated Easy Easy but hard to maintain

APPENDIX B-2

Description Overhead -Door Rollup(Rolling) Door Shutter Remarks

Maintainability Complicated Easy Difficult

Space Need overhead spaces

Life time 10 years(100,000 open-close cycles) 6 years (100,000 open-close cycles)

1 year (100,000 open-close cycles)

Price High Medium Low

Others Careful maintenances required. Minor maintenance Safety problem

APPENDIX C-1

APPENDIX C:

INITIAL INSPECTION DATA – SAMPLE FORM

Note: This sample form is only intended to give the contractor the minimum data to be collected from existing facilities and will not limit any additional data that are to be collected or provided by the contractor.

No Bldg

Type Total Q’TY Location Opening

Size(LxW) Q'TY Motor Hp Slat Type Slat

Thickness Remarks

Sample 234 Rollup 2 South Paint booth

20’ x 18’ 1 1/2 Double, insulated 22GA

Equipped with safety edge, endlock, windshield, and visible screen

Sample 234 East 18’ x 16’ 1 1/4 Single, aluminum 20GA Non-safety device, Local brand motor

Sample 345 Overhea d 2 North 20’ x 20’ 2 1/2 550mm, insulated 22GA Visible screen, remote control by handheld device

Sample 456 Shutter East Garage 16’ x 16’ 1 1 Single, metal 22GA Local Motor, non-safety device

APPENDIX D-1

APPENDIX D:

TYPICAL INSPECTION, TESTING, MAINTENANCE (ITM) TASKS

The below task summary is typical for the doors and may serve as a guide for developing the contractor’s maintenance schedule. If there are manufacturer’s guidelines for specific models, those will take precedence in developing any schedules.

1 Operations Requirement

1.1 Inspect the tripping hazards at or near floor area directly under the door and around its sides. Inspect the areas affected by the operation of the door for obstructions that may interfere with normal operation of the door. These inspections should be performed every time the door is opened or closed.

2 Maintenance Requirements

2.1 APRIL, AUGUST, DECEMBER Intervals

Unless otherwise noted, the contractor should apply a graded approach to determine the frequency for maintenance evolutions based on normal usage and impact to the mission and safety of the facility.

2.1.1 Visually inspect critical welds between the curtain or panel support shaft and end-plates for damage or cracking.

2.1.2 Inspect labels on the door control switches. Verify that the labels provide clear guidance for the operation of the door and cannot be confused controls for other equipment in close proximity to the operating door such as a dock leveler.

3. RECOMMENDATIONS AND GOOD PRACTICES

The information provided in this Section is based on acceptable industry practices and should be implemented by the contractor according to their unique applications and the operating history of the subject systems/equipment.

3.1 Operations Recommendations

3.1.1 Operate in accordance with the manufacturer’s guidelines.

3.1.2 New roll-up doors should have critical welds inspected for flaws prior to installation and operation.

3.2 Maintenance Recommendations

3.2.1 APRIL, AUGUST, DECEMBER Intervals

Unless otherwise noted, the contractor should apply a graded approach to determine the frequency for maintenance evolutions based on normal usage and impact to the mission and safety of the facility.

3.2.1.1 Visually inspect cables and wire rope clamps for damage or deterioration that can cause potential failure of the cable.

3.2.1.2 Visually inspect the slats, sections and panels, especially near the top of the door, for deformation of the interlocking grooves.

APPENDIX D-2

3.2.1.3 Perform the following maintenance tasks for sectional, panel, slated, and curtain door drive and track mechanisms:

A. Visually inspect the operating chain for loose or worn cotter pins in the master link.

B. Visually inspect the door guide for missing or broken pieces that can cause the door to hang up during operation.

C. Verify that the track surface is free of oil and grease.

D. Check the tightness of track bolts to angles and fasteners for snugness.

E. Visually inspect the alignment of the door to insure proper operation F. Disconnect operator and operate door manually to check for smooth operation.

G. Lubricate and inspect door rollers, hinge points and bearings.

H. On the chain hoist assembly, inspect the chain and the drive wheels for excessive wear and damage. Lubricate the chain hoist.

I. Verify that the emergency release mechanism is functional.

J. Visually inspect torsion and tension spring fasteners for secure mounting.

K. Visually inspect the ends of tension springs for wear or damage.

L. Verify that safety cables are installed and secure on tension spring applications.

M. Visually inspect weather-strip for wear or damage.

N. Visually inspect door section assembly for proper side clearance and level and levelness.

3.2.1.4 Perform the following maintenance tasks for all electrical operators:

A. Check button station controls for proper function.

B. Visually inspect wiring and conduit for damage and corrosion.

C. Check and test limit and proximity switches for proper function; adjust if necessary.

D. Visually inspect and lubricate roller chain.

E. Check the roller chain for excessive looseness or over-tension.

F. Inspect and test the brake; adjust if necessary.

G. Verify that the motor mounting structure is secure.

H. On operators so equipped, lubricate drive link limit switch shaft threads.

I. Lubricate all non-sealed bearings.

J. Visually inspect and adjust or replace the belts as necessary.

K. Visually inspect and test clutch assembly; adjust if necessary.

L. Visually inspect for physical damage and functionally test electrical disconnects.

M. Inspect and check tightness of all sprockets.

N. Check the gear reducer assembly for oil leakage and oil level. Repair and refill as required.

O. Verify that all electrical panel covers are installed and secure.

P. Verify that the proper fuses and circuit breakers are installed.

R. Visually check the integrity of all wiring terminations for looseness or signs of excessive heat. Additionally, a scan with an Infrared instrument can be very useful in this inspection.

3.2.1.5 Perform the following maintenance tasks for all door panels and associated hardware:

A. Inspect and adjust the roller assembly holder as necessary.

B. Check all hardware fasteners for tightness.

C. Visually inspect bottom seal of door assembly for damage and replace as necessary.

D. Inspect the door bottom safety edge device for proper function.

3.2.1.6 Perform the following maintenance tasks for counterbalances:

A. Check drum and collar set screws for tightness and corrosion or slippage.

B. Visually inspect the tension wheel (drum) and shaft for excessive wear and/friction damage.

C. Lubricate spring attachment points.

APPENDIX D-3

D. Visually check for track damage.

E. Inspect locks for proper operation.

F. Lubricate shaft bearings and torsion spring attachment points.

APPENDIX E-1

APPENDIX E:

RECOMMENDED DOOR SPECIFICATIONS

NOTE: This specification is for recommendation purposes and intended for standardizing new doors that are to be replaced/repaired by this contract. However, this will NOT limit or inhibit the procurement of enhanced quality products that have been proven in the door industries. When the government issues a delivery order for replacing door parts, the government will provide a door specification that may only describes the intended usage and desired optional items. At the receipt of the delivery order, the contractor shall provide to the government for review and approval, a description of deviations from this specification and their cost impact.

1. ROLLUP DOORS

STANDARD FEATURES OF ROLLUP DOORS

•Max. Standard width 30' (9144 mm) •Max. Standard height 28' (8534 mm) •Curtain: 24 GA Galvanized steel front 24 GA. Galvanized steel back •Slat profile: Flat, insulated, Insulation Foamed-in-place, CFC-free polyurethane •R-value: 7.7* (1.35 W/Msq) •Finish: Gray or tan •Hood: 24 GA. Galvanized steel •Wind load: 20 psf •Standard mounting: Face of wall •Operation Chain hoist •Standard springs 20,000 cycle •Weather seals: Bottom, exterior curtain-side guide, interior hood baffle •Guides: Structural steel •Bottom bar: Primed steel with vinyl weather seal •Lock Chain keeper •Warranty 12-months

OPTIONAL ITEMS

• Electric operator

• Aluminum or stainless steel slats

• Bottom sensing edge

• Crank operation

• Between-jambs mounting

• High-usage package

• High-wind load option •Weather seal for interior side guide

• Lintel seal

• Bottom sensing edge

• Galvanized steel bottom bar angle guides

• Cylinder lock

APPENDIX E-2

• Pass doors

• Exhaust ports

• Powder-coat paint finish in 197 standard colors, or color-matched to specification

2. OVERHEAD DOORS

STANDARD FEATURES OF OVERHEAD DOORS

Door Type Commercial Sectional Size Maximum 18' 2" Width, 14' 0"Height Operation Manual, Motor or Hand Chain

Sections Construction Multi-Layer Sandwich Material Steel Surface Texture Stucco Exterior, Stucco Interior Section Joint Tongue-Groove Section Thickness 2" Gauge Steel; Exterior: 26-Gauge (.015"); Interior: 26-Gauge (.015") Stiles 18-Gauge Insulation Expanded Polystyrene (R-value = 10.25) Seals Thermal Break, Header Seal, Bottom Seal (3", 4" EPDM, or 3" Yellow) Trussing Wind load: 12 P.S.F.(70 m.p.h. standard); Material: U-bar (18-Gauge or 20-Gauge) Panel Configuration NA Color As requested Windows Oval (24" x 8"), Square, or Rectangle; Glass: 1/8" Insulated DSB

Track Type Normal Headroom, Rear Mount Low Headroom, Front Mount Low Headroom, Lift

Clearance, Vertical Lift, Incline, Contour Finish Galvanized or Optional as per manufacturer Size 2" or 3" Gauge 12, 13, 16-gauge

Counterbalance System Type Torsion Spring, Tandem Shaft Torsion Spring, or Weight Counter-Balance Springs Spring Inner Diameter: 2-1/4", 3-1/2" or 5-1/2"; Duplex or High Cycle (30K, 50K, 100K);

Optional as per manufacturer Shafts Tube (13 gauge) or Solid (D-Shaft, 1" Keyed)

Hardware/Accessories Hinges 11, 13, 14-Gauge or Hybrid Rollers Standard (2" or 3") or Heavy Duty (2" or 3") Finish Galvanized or Optional as per manufacturer Lock Interior Slide Lock or Exterior Lock Bars Seal Jamb Seal Hanger Angle 11, 13-Gauge Galvanized

APPENDIX E-3

Pedestrian Door N/A Optional Wind Loading Available Posts Swing-Up or Carry-Away

Warranty Section Warranty 1 Year (Rust), 10 Year De lamination, 20 Year Insulation Hardware Warranty 1-Year Spring Warranty 1-year or Cycle Life

OPERATION

Operation shall be manual, motor and/or hand chain as specified and detailed on the door schedule. (Note: delete from list any operations that do not apply).

SECTIONS

A. Material: Sections shall be steel sandwich construction, 2” (50.8 mm) thick, roll-formed from commercial draw quality, hot-dipped galvanized steel per ASTM A-924 and A-653. Exterior and interior section skins to be constructed of 25 gauges (.015” minimum steel thickness) embossed stucco texture, mechanically interlocked and pressure bonded to a 1 7/8” (48mm) thick, expanded polystyrene core. Hinge reinforcement plates shall be 16 gauge edge plates and 16 gauge center plates, located within section interior at every hinge location. End stiles to be 18 gauges.

B. Mounting: Sections shall be mounted in the door opening using (select from list below):

1. Lap Jamb Angle mounting: sections shall overlap the door jambs by 1” (25mm) on each side of the door opening.

2. Between-Jamb Bracket Mounting: sections shall be mounted between the door jambs, and seal against exterior perimeter seal installed along the vertical and top horizontal edges of the jambs.

C. Insulation: Sections will have an R-value of at least 10.25 and/or a U-value of .097 or less.

D. Seals: Interior and exterior skins to be separated by a continuous dual durometer vinyl seal held in place by a mechanical interlock to form an effective thermal break and a complete weather seal along the section joint. Top of door to be provided with dual durometer vinyl standard. Bottom of door to have flexible U-shaped vinyl seal in an extruded aluminum retainer.

E. Trussing: Doors shall be designed to withstand a wind load of 12 P.S.F. Deflection of door in horizontal position to be a maximum of 1/120th of door width.

F. Color: Interior skins to have two coats of paint, one primer coat and one finish coat. Interior skin color shall always be white, exterior skin color shall be as specified.

APPENDIX E-4

G. Window Type: Sections may be furnished with either Oval-type or Full-view (square edge-type) windows.

Quantity and location(s) of windows shall be per door elevation drawing(s) (select from list below or delete section):

1. 24” x 8” x 5/8” (610 x 203 x 20mm) Oval Window: encased in a one-piece vulcanized EPDM rubber frame.

2. 36” x 14” x ½” (914 x 356 x 13mm) Full-View: encased in an extruded PVC frame

3. 42” x 14” x ½” (1067 x 356 x 13mm) Full-View: encased in an extruded PVC frame.

H. Glazing: Windows to be provided with insulated glazing units as follows:

1. Glass consisting of two panes of 1/8” (3.2mm) thick DSB glass.

2. Glass consisting of two panes of 3/16” (4.8mm) thick glass.

3. Reinforced glass consisting of one pane of ¼” (6.4mm) thick wire-reinforced glass (exterior pane) and one pane of 1/8” (3.2mm) DSB glass(interior pane).

TRACK

A. Material: Track shall be hot-dipped galvanized steel per ASTM A-653, fully adjustable for adequate sealing of door to jamb or weatherseal.

B. Type: Track may be configured as Normal Headroom, Low Headroom, Vertical Lift, Lift-Clearance, Incline and/or Contour, as noted and detailed on door schedule. (Note: delete from list any configurations that do not apply).

C. Size: Track size shall be (select from list below):

1. 2” (51mm): as normally-provided.

2. 3” (76mm): as optionally-provided, for promoting higher cycle life and durability.

D. Mounting: Tracks shall be either bracket-mounted or angle-mounted (select from list below):

1. Bracket-Mount: Using 2” adjustable track bracket as typically provided for use with wood jambs.

2. “Floor-to-Header” Angle-Mount: Consisting of continuous angle extending from the floor up to the door header, for use with steel, wood or masonry jambs. Continuous angle size shall not be less that 2 5/16” x 5” x 3/32” (59 x 127 x 2.5mm).

3. “Floor-to-Shaft” Angle-Mount: Consisting of continuous angle extending from the floor, past the header, and completely up to the door shaft for use with steel, wood or masonry jambs. Continuous angle size shall not be less than 2 5/16” x 5” x 3/32” (59 x 127 x 2.5mm) on 2” track.

E. Finish: Track finish shall be (select from list below):

1. Galvanized: as normally-provided.

2. Other coat: as optionally-provided.

APPENDIX E-5

COUNTERBALANCE SYSTEM

A. Type: The spring counterbalance shall be provided with aircraft-type, galvanized steel lifting cables with minimum safety factor of 5. Counterbalance system shall be (select from list below):

1. Torsion Springs: as normally-provided, consisting of heavy-duty oil-tempered wire torsion springs on a continuous ball-bearing cross-header shaft.

2. Weight Counterbalance: as optionally-provided for lift clearance and vertical lift only.

B. Cycles: Torsion spring counterbalance shall achieve (select from list below):

1. 8,000 cycles

2. 25,000 cycles

3. 50,000 cycles

4. 100,000 cycles

HARDWARE/ACCESSORIES

A. Hinges and fixtures: All hinges and brackets shall be made from galvanized steel.

B. Rollers: Track rollers shall have a 2” (50.8mm) or 3” (76.2mm) diameter, consistent with track size. Rollers shall have hardened steel ball bearings.

C. Perimeter Seal: Doors shall be furnished with complete weather stripping system to reduce air infiltration.

Weather stripping shall be replaceable without removal of track, mounting hardware, or door hardware.

1. Bracket Mounted Doors: as optionally-provided with climate seal or vinyl seal with aluminum retainer.

2. Angle Mounted Doors: as normally-provided with angle clip-on seal.

D. Accessory Lock: Door systems may be furnished with an exterior or interior locking device (select from list below or delete section):

1. Exterior Lock: shall have five-pin tumbler cylinder with night latch and steel bar engaging track.

2. Interior Lock: shall have interior dead bolt provided with hole to receive padlock (padlock by others).

3. SHUTTERS

There’s no standardized specification for shutters. The contractor shall submit detailed specification upon requested by the government for review and approval.

APPENDIX F-1

APPENDIX F:

BASE MAP

The base map will be provided to contractors as Acrobat PDF file

ITEM