W912EF-15-R-0048_Amendment_0010.pdf

W68SBV51203542

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

TITLE: Low er Monumental Navlock Dow nstream Gate Hoist Upgrade

The purpose of this amendment is to make the changes indicated in the Summary of Changes.

The proposal due date remains unchanged.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 14

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 12-Oct-2015

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF-15-R-0048

X 9B. DATED (SEE ITEM 11)

28-Aug-2015

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

12-Oct-2015

CODE

USAED, WALLA WALLA - CONTRACTING DIV.

KENT R. BERNARD 201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

W912EF 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912EF-15-R-0048

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION SF 30 - BLOCK 14 CONTINUATION PAGE

The following have been added by full text:

AMENDMENT 0010

1. Revised the following Specifications (see revised Specifications for details):

a. SECTION 40 95 13.00 28 PROCESS CONTROL PANELS AND HARDWARE Revised Paragraph 2.3 CIRCUIT BREAKERS

b. SECTION 40 95 33.23 28 FIBER OPTIC DATA TRANSMISSION SYSTEM

Revised Paragraph 2.5.1 General

2. Revised the following Drawing (See bracketed Area).

Sheet E-619

SECTION 00700 - CONTRACT CLAUSES

The following have been modified:

252.236-7001 CONTRACT DRAWINGS AND SPECIFICATIONS (AUG 2000)

(a) The Government will provide to the Contractor, without charge, one set of contract drawings and specifications, except publications incorporated into the technical provisions by reference, in electronic or paper media as chosen by the Contracting Officer.

(b) The Contractor shall--

(1) Check all drawings furnished immediately upon receipt;

(2) Compare all drawings and verify the figures before laying out the work;

(3) Promptly notify the Contracting Officer of any discrepancies;

(4) Be responsible for any errors that might have been avoided by complying with this paragraph (b); and

(5) Reproduce and print contract drawings and specifications as needed.

(c) In general--

(1) Large-scale drawings shall govern small-scale drawings; and

(2) The Contractor shall follow figures marked on drawings in preference to scale measurements.

(d) Omissions from the drawings or specifications or the misdescription of details of work that are manifestly necessary to carry out the intent of the drawings and specifications, or that are customarily performed, shall not relieve the Contractor from performing such omitted or misdescribed details of the work. The Contractor shall perform such details as if fully and correctly set forth and described in the drawings and specifications.

(e) The work shall conform to the specifications and the contract drawings identified on the following index of drawings:

Drawing Number

Sheet Number

Title

Revisi on Numb er

Date

LOWER MONUMENTAL LOCK AND DAM

Navigation Lock Downstream Gate Hoist Machinery Upgrades

GENERAL

LMG-1-0-1/308 G-001 COVER SHEET AND LOCATION MAPS

LMG-1-0-1/309 G-002 INDEX TO DRAWINGS A 9/23/2015

LMG-1-0-1/310 G-003 FOR INFORMATION ONLY' DRAWINGS

LMG-1-0-1/311 G-003 FOR INFORMATION ONLY' DRAWINGS

LMG-1-0-1/314 G-101 WORK LOCATION - KEY PLAN

LMG-1-0-1/315 G-102 LAY-DOWN LOCATION - PLAN

STRUCTURAL

LMN-1-5-6/1 SB102

TOWER MACHINERY ROOM - MACHINERY

SUPPORT STRUCTURES - EL. 599.5 PLAN

A 9/21/15

LMN-1-5-6/2 SB201

TOWER MACHINERY ROOM - MACHINERY

SUPPORT STRUCTURES - LOCKSIDE &

UPSTREAM ELEVATIONS

LMN-1-5-6/3 SB202

TOWER MACHINERY ROOM - PINION GEAR

SUPPORT STRUCTURE - DOWNSTREAM

ELEVATION

LMN-1-5-6/4 SB401

SUPPORT STRUCTURE - DETAILED VIEWS

LMN-1-5-6/5 SB402

TOWER MACHINERY ROOM - GEARBOX &

MOTOR PEDESTALS - DETAILED VIEWS

LMN-1-5-6/6 SB501

SUPPORT STRUCTURE - DETAILS

LMN-1-5-6/7 SC401

TOWER ROOF - GUARDRAIL - PLAN AND

DETAILS

LMN-1-5-6/8 SC402

TOWER MACHINERY ROOM - NEW

PLATFORM, LADDER AND CAGE - PLAN AND

SECTIONS

LMN-1-5-6/9 SC502

TOWER MACHINERY ROOM - PLATFORM AND

LADDER - SECTIONS AND DETAILS I

LMN-1-5-6/10 SC503

LADDER - SECTIONS AND DETAILS II

LMN-1-5-6/11 SC504

LADDER - SECTIONS AND DETAILS III

LMN-1-5-6/12 SC505 TOWER ROOF - GUARDRAIL - DETAILS

LMN-1-5-6/13 SD101 TOWER MACHINERY ROOM - MACHINERY

SUPPORTS DEMOLITION - EL. 599.5 PLAN

LMN-1-5-6/14 SJ202

TOWER MACHINERY ROOM - OVERHEAD -

MAINTENANCE CRANE CORBEL MODS -

ELEVATION, SECTIONS & DETAILS

LMN-1-5-6/15 SK401

TOWER MACHINERY ROOM - GATE HOIST

SHEAVE IMPROVEMENTS - NEW PLATES -

ELEVATION & DETAILS

A 9/21/15

LMN-1-5-6/16 SK402

TOWER MACHINERY ROOM - GATE HOIST

SHEAVE IMPROVEMENTS - EXISTING WELD

MODIFICATIONS

ARCHITECTURAL

LMN-1-3-6/30 A-401 ROOFING REPAIRS - PLAN AND DETAILS

MECHANICAL

LMN-1-3-6/31 M-101

NEW MOTOR, GEAR, DIRVE - MACHINERY

ARRANGEMENT - EL. 599.5 PLAN

LMN-1-3-6/32 M-301

NEW MOTOR, GEAR, DRIVE - MACHINERY

ARRANGEMENT - ELEVATIONS

A 9/23/2015

LMN-1-3-6/33 M-401

GATE HOIST MACHINERY - ASSEMBLY

LMN-1-3-6/34 M-402

OVERHEAD MAINTENANCE CRANE -

ELEVATIONS

LMN-1-3-6/35 M-403

OVERHEAD MAINTENANCE CRANE - HOIST

ACCESS AREA - PLAN

LMN-1-3-6/36 M-501 INDICATING MECHANISM - DETAILS A 9/23/2015

LMN-1-3-6/37 M-502 PINION SHAFT - DETAILS

LMN-1-3-6/38 M-503 PINION GEAR - DETAILS

LMN-1-3-6/39 M-504 GATE CONTROL SPEEDS

LMN-1-3-6/40 M-505

GATE POSITION ENCODER BRACKET -

DETAILS

A 9/23/2015

LMN-1-3-6/41 M-506

VALVE POSTION ENCODER BRACKET -

DETAILS

A 9/23/2015

LMN-1-3-6/42 MD101 DEMOLITION - EL. 599.5 PLAN

LMN-1-3-6/43 MD301 DEMOLITION - ELEVATIONS

LMN-1-3-6/44 MD501

DEMOLITION - INDICATING MECHANISM

ELECTRICAL

LMN-1-6-6/5 E-001 ELECTRICAL LEGEND

LMN-1-6-6/6 E-101 OVER ALL - NAV LOCK - PLAN A 9/23/2015

LMN-1-6-6/7 E-102 ROUTE - FROM LR-8

LMN-1-6-6/8 E-103 ROUTE - FROM LR-9 A 9/23/2015

LMN-1-6-6/9 E-104 D/S GATE TOWER - PLAN VIEW

LMN-1-6-6/10 E-105 NAVIGATION LOCK - WATER LEVEL SENSOR

LAYOUT - DECK PLAN

LMN-1-6-6/11 E-401 WATER LEVEL SENSORS

LMN-1-6-6/12 E-402 VALVE POSITIONER A 9/23/2015

LMN-1-6-6/13 E-501 PANEL LR-6 - D/S SOUTH LABELS

LMN-1-6-6/14 E-502 PANEL LR-7 - D/S NORTH LABELS

LMN-1-6-6/15 E-503

NAVIGATION LOCK - INTERLOCKING -

ILLUSTRATION

LMN-1-6-6/16 E-504

NAVIGATION LOCK - INTERLOCKING -

ILLUSTRATION

LMN-1-6-6/17 E-601 D/S GATE - ELECTRICAL - ONELINE A 9/23/2015

LMN-1-6-6/18 E-602 LCQ1 & LCQ2 LAYOUT A 9/23/2015

LMN-1-6-6/19 E-606 LR-6 AND LR-7 LAYOUT

LMN-1-6-6/20 E-619 AUTO COMMUNICATION - DIAGRAM

A B C D

9/18/2015 9/23/2015 9/30/2015

10/11/2015

LMN-1-6-6/21 E-621 LR-8 LAYOUT

LMN-1-6-6/22 E-632 LR-9 - LAYOUT A 9/30/2015

LMN-1-6-6/23 E-638 LS-1 - LAYOUT A 9/9/2015

LMN-1-6-6/24 E-801 HMI SCREEN GRAPHICS A 9/18/2015

LMN-1-6-6/25 E-901 ELECTRICAL - PHOTOGRAPHS

LMN-1-6-6/32 E-902 ELECTRICAL – PHOTOGRAPHS 2

Added

A 9/23/2015 9/29/2015

LMN-1-6-6/26 ED101 D/S GATE TOWER - DEMOLITION PLAN A 9/23/2015

LMN-1-6-6/27 ED501 MCC LCQ1 AND - MCC LCQ2 - DEMOLITION

LMN-1-6-6/28 ED502

SELSYN MOTORS - AND ROTARY LIMIT -

SWITCH DEMOLITION

A 9/23/2015

LMN-1-6-6/29 ED601 POWER FEEDS - AND MCCs - DEMOLITION

LMN-1-6-6/30 ED602

CONNECTION DIAGRAM - FOR LCQ2 -

DEMOLITION

LMN-1-6-6/31 ED603

CONNECTION DIAGRAM - FOR LCQ1 -

DEMOLITION

FOR INFORMATION ONLY (FIO)

The Government does not warrant the accuracy of the FIO drawings. The Government recommends that the Contractor verify the accuracy of FIO drawings.

LMN-1-4-2/44 I-001

NAVIGATION LOCK - TOWERS - CONCRETE

OUTLINE

LMN-1-4-2/46 I-002

NAVIGATION LOCK - TOWERS -

REINFORCEMENT I

LMN-1-4-2/47 I-003

REINFORCEMENT II

LMN-1-4-2/47 I-004

REINFORCEMENT DETAILS (MISC)

62-I86-159 I-005

DOWNSTREAM LOCK GATE - MACHINERY

TOWER SERVICE CRANE

62-I86-158 I-006

DOWNSTREAM LOCK GATE - MACHINERY

TOWER - ANCHOR BOLTS

LMN-1-6-14/6 I-007

NAVIGATION LOCK - POWER AND LIGHTING -

ONE LINE DIAGRAM

LMN-1-6-14/8 I-008

NAVIGATION LOCK - POWER & - LIGHTING - R

/ S SERVICE GALLERY - DOWNSTREAM -

WIRING DIAGRAM

LMN-1-6-14/10 I-009

NAVIGATION LOCK - POWER AND - LIGHTING

- R / S SERVICE GALLERY - UPSTREAM -

LMN-1-6-14/11 I-010

- L / S SERVICE GALLERY - DOWNSTREAM -

LMN-1-6-14/14 I-011

NAVIGATION LOCK - POWER - AND LIGHTING

- BRIDGE SERVICE - GALLERY - WIRING

DIAGRAM

LMN-1-6-14/15 I-012

NAVIGATION LOCK - POWER & LIGHTING -

OFFICE BLDG. U / S CTW. RMS. & - MONS. 3 &

4 STAIRWELL - WIRING DIAGRAM

LMN-1-6-14/16 I-013

- PUMP DECK, D/S CWT. RM. & - STAIRWELL-

MON. 27 - WIRING DIAGRAM

LMN-1-6-14/17 I-014

- RIGGERS RM, D/S CWT. RM & - STAIRWELL-

MON. 28 - WIRING DIAGRAM

LMN-1-6-14/18 I-015

NAVIGATION LOCK - POWER AND LIGHTING -

TOWERS - MONO. 27 & 28 - WIRING DIAGRAM

LMN-1-6-14/19 I-016

- EL. 548.0 DECK AND - LOCK CHAMBER -

WIRING DIAGRAMS

LMN-1-6-14/20 I-017

LMN-1-6-14/21 I-018

D/S GUIDE WALLS & UNWATERING PUMPS -

NOS. 1,2 & 3 - CONNECTION DETAILS

LMN-1-6-14/25 I-019

NAVIGATION LOCK - POWER, LIGHTING - &

CONTROL - GATE NO. 1 MACHINERY - ROOM -

WIRING DIAGRAM - SHEET 1

LMN-1-6-14/26 I-020

CONTROL - GATE NO. 1 MACHINERY - ROOM -

WIRING DIAGRAM - SHEET 2

LMN-1-6-14/27 I-021

NAVIGATION LOCK - POWER AND - CONTROL

- GATE NO. 2 MACHINERY - ROOMS - WIRING

LMN-1-6-14/28 I-022

NAVIGATION LOCK - POWER & - CONTROL -

TAINTER VALVES 1 & 2 - ELEMENTARY AND

LMN-1-6-14/29 I-023

TAINTER VALVES 3 & 4 - ELEMENTARY AND

LMN-1-6-14/30 I-024

TAINTER VALVE MACHINERY - ROOMS -

LMN-1-6-14/34 I-025

NAVIGATION LOCK - POWER, - LIGHTING &

CONTROL CABLE SYS. - RIVERSIDE GALLERY

UPSTREAM

LMN-1-6-14/35 I-026

CONTROL CABLE SYSTEM - LANDSIDE - &

RIVERSIDE GALLERIES DOWNSTREAM

LMN-1-6-14/36 I-027

NAVIGATION LOCK - POWER, - LIGHTING &

CONTROL CABLE SYS. - LANDSIDE GALLERY

UPSTREAM

LMN-1-6-14/37 I-028

NAVIGATION LOCK - POWER, LIGHTING &

CONTROL - CABLE SYSTEM - BRIDGE

LMN-1-6-14/38 I-029

NAVIGATION LOCK - POWER, LIGHTING &

CONTROL - CABLE SYSTEMS - CABLE

POSITIONS

LMN-1-6-14/39 I-030

CONTROL CABLE SYSTEM - CABLE -

ROUTING SCHEDULE - SHEET 1

LMN-1-6-14/40 I-031

CONTROL CABLE SYSTEM - CABLE -

ROUTING SCHEDULE - SHEET 2

LMN-1-6-14/42 I-032

NAVIGATION LOCK - CONTROL STAND S1

AND S2 - GENERAL ARRANGEMENT

LMN-1-6-14/50 I-033 ELECTRICAL - LOCK - SERVICE GALLERY I

LMN-1-6-14/51 I-034 ELECTRICAL - LOCK - SERVICE GALLERY I I

LMN-1-6-14/52 I-035 ELECTRICAL - LOCK - SERVICE GALLERY I I I

LMN-1-6-14/53 I-036

ELECTRICAL - LOCK - UPSTREAM GALLERY

AT - ELEVATION 508

LMN-1-6-14/56 I-037 ELECTRICAL - LOCK - CABLE SCHEDULE

LMN-1-6-14/61 I-038

ELECTRICAL - LOCK - DOWNSTREAM

GALLERY - AT EL. 508

LMN-1-6-14/64 I-039

LOWER MOUNUMENTAL - TAINTER VALVE

NO. 1 - ELECTRICAL MODIFICATIONS

LMN-1-6-14/65 I-040

LOWER MONUMENTAL - TAINTER VALVE NO.

2 - ELECTRICAL MODIFICATIONS

LMN-1-6-14/66 I-041

LOWER MOUNUMENTAL - TAINTER VALVE

NO. 3 - ELECTRICAL MODIFICATIONS

LMN-1-6-14/67 I-042

LOWER MONUMENTAL - TAINTER VALVE NO.

4 - ELECTRICAL MODIFICATIONS

LMN-1-6-14/68 I-043

LOWER MONUMENTAL PUMP MOTOR - AND

OIL HEATER POWER - WIRE ROUTING

ISOMETRICS

LMN-1-6-14/70 I-044 CISP - NAV LOCK - OVERALL GALLERY PLAN

LMN-1-6-14/22 I-045

NAVIGATION LOCK - POWER - & LIGHTING -

CONTROL STAND - SHELTER - WIRING

VMM-84-1 I-046

CONNECTION DIAGRAM FOR - LOWER LIFT

GATE NAV. LOCK 28 - CONTROL PANEL -

LCQ1

VMM-84-2 I-047

CONNECTION DIAGRAM FOR - LOWER LIFT

GATE NAV. LOCK #27 - CONTROL PANEL -

LCQ2

VMM-87-1 I-048

CONNECTION DIAGRAM FOR - UPPER LIFT

GATE NAV. LOCK #4 - CONTROL PANEL -

LCQ3

VMM-87-2 I-049

CONNECTION DIAGRAM FOR - UPPER LIFT

GATE NAV. LOCK #3 - CONTROL PANEL -

LCQ4

642-M-1 I-050 UPPER AND LOWER LIFT GATE -

DIFFERNTIAL PRESSURE SENSING - SYSTEM

- DETAILS

378D515 I-051 CONTROL STAND S1 & S2

LMN-1-2-15/3 I-052

NAVIGATION LOCK - CONTROL STAND

SHELTERS

619-E-A6 I-053

TAINTER VALVE L.S. & T.S. - INTERLOCK

CONTACT SCHEM.

LMN-1-4-1/1 I-054

NAVIGATION LOCK - GENERAL PLAN &

SECTIONS

LMN-1-4-2/31 I-055

NAVIGATION LOCK - MONOLITH 27 - PLANS &

SECTIONS I

LMN-1-4-2/32 I-056

SECTIONS I I

LMN-1-4-2/33 I-057

SECTIONS I I I

LMN-1-4-2/36 I-058

NAVIGATION LOCK - MONOLITH 28 - PLANS &

SECTIONS I

LMN-1-4-2/39 I-059

NAVIGATION LOCK - MONOLITHS 27 & 28 -

REINFORCEMENT I

LMN-1-4-2/40 I-060

REINFORCEMENT I I

LMN-1-4-2/41 I-061

REINFORCEMENT I I I

LMN-1-4-2/42 I-062

REINFORCEMENT IV

LMN-1-4-2/45 I-063

MISCELLANEOUS METAL

LMN-1-4-2/47 I-064

REINFORCEMENT DTLS (MISC)

LMN-1-5-5/4 I-065

NAVIGATION LOCK - DOWNSTREAM GATE -

BLOCKOUT & GUIDE DETAILS IV

LMN-1-5-5/16 I-066

COUNTERWEIGHT SUPPORT BEAMS

LMN-1-5-5/17 I-067

GATE POSITIONS

LMN-1-3-6/1 I-068

NAVIGATION LOCK - LOWER LIFT GATE -

OPERATING MACHINERY ASSEMBLY

LMN-1-3-6/2 I-069

OPERATING MACHINERY DETAILS

LMN-1-3-6/3 I-070

SHEAVE & SHEAVE SUPPORT

IHN-1-3-32/7 I-071

NAVIGATION LOCK - LOWER LIFT GATES -

HYDRAULIC EQUIPMENT

LMN-1-5-5/32 I-072

LIFT GATE REPLACEMENT - PLAN,

ELEVATION AND SECTIONS

LMN-1-5-5/36 I-073

LIFT GATE REPLACEMENT - JACKING LUGS

AND MISC. DETAILS

LMN-1-5-5/38 I-074 LIFT GATE REPLACEMENT - SEAL DETAILS 2

LMN-1-5-5/39 I-075

LIFT GATE REPLACEMENT -

COUNTERWEIGHT MODIFICATIONS

LMN-1-5-5/40 I-076

LIFT GATE REPLACEMENT - GATE CABLE

CONNECTIONS

LMN-1-5-5/41 I-077 LIFT GATE REPLACEMENT -

COUNTERWEIGHT CABLE CONNECTIONS

LMN-1-5-5/43 I-078

LIFT GATE REPLACEMENT -

COUNTERWEIGHT MODIFICATIONS - GATE

POSITIONS

LMN-1-3-6/21 I-079

LIFT GATE REPLACEMENT - LOCK GATE

HOIST ROPES AND FITTINGS - WR1 & WR2

ROPE DETAILS

LMN-1-3-6/22 I-080

LIFT GATE REPLACEMENT - HOIST ROPE

WOUNTERWEIGHT CONNECTING

APPURTENANCES - DETAILS

LMN-1-3-6/23 I-081

LIFT GATE REPLACEMENT - GUIDE SLOT

BEARING PLATE - DETAILS

LMN-1-3-6/24 I-082

LIFT GATE REPLACEMENT - GATE WHEELS -

ASSEMBLY AND DETAILS

LMN-1-3-6/25 I-083

LIFT GATE REPLACEMENT - DOWNSTREAM

GATE - GUIDE WHEEL ASSEMBLY

LMN-1-3-6/26 I-084

LIFT GATE REPLACEMENT - GATE END

SHOES - ASSEMBLY AND DETAILS

Y-620627-2 I-085

DOWNSTREAM LOCK GATE - OPERATING

MACHINERY ASSEMBLY - SOUTH TOWER

Y-620628-2 I-086

MACHINERY ASSEMBLY - NORTH TOWER

Y-620629-2 I-087

MACHINERY - NORTH & SOUTH TOWER ELEV.

Y-620630-2 I-088

MACHINERY - NORTH & SOUTH TOWER ELEV.

MC2480-4 I-089 WIRING DIAGRAM S1

MC248D14 I-090 WIRING DIAGRAM S2

107218 I-091 GEARBOX - OUTLINE DIMENSIONS

21952-095 I-092

NAVIGATION LOCK - LIFT GATE

REPLACEMENT - COUNTERWEIGHT

SUPPORT BEAM

X-620637 I-093

SOUTH TOWER - DOWNSTREAM LOCK GATE

- SYNCHRO DRIVE FRAME DETAIL

X-620639 I-094

SOUTH TOWER - DOWNSTREAM LOCK GATE

- SYNCHRO DRIVE ASSEMBLY

X-620640 I-095

NORTH TOWER - DOWNSTREAM LOCK GATE

- SYNCHRO DRIVE FRAME DETAIL

X-620644 I-096

NORTH TOWER - DOWNSTREAM - LOCK

GATE - SYNCHRO - DRIVE & LIMIT SWITCH

ASSEMBLY

PLATE 24.01-3 I-097

NORMAL LOCKAGE PRODEDURES -

GENERAL INSTRUCTIONS

PLATE 24.01-

3.3

I-098

NORMAL LOCKAGE PROCEDURES -

DOWNSTREAM LOCKAGE

3.4

I-099

NORMAL LOCKAGE PRODEDURES -

DOWNSTREAM LOCKAGE

3.1

I-100

UPSTREAM LOCKAGE

3.2

I-101

UPSTREAM LOCKAGE CONTINUED

3.5

I-102

PREPARE LOCK IDLE CONDITION - CONTROL

STAND S-1

3.6

I-103

NORMAL LOCK PROCEDURES - PREPARE

LOCK IDLE CONDITION - CONTROL STAND S-

PLATE 24.01-4 I-104 ABNORMAL LOCKAGE PROCEDURES

LMN-1-4-2/3 I-105

NAVIGATION LOCK - MONOLITH 3 - PLANS

AND SECTIONS

LMN-1-4-2/4 I-106

NAVIGATION LOCK - MONOLITH 3 -

ELEVATIONS AND DETAILS

LMN-1-4-2/12 I-107

NAVIGATION LOCK - MONOLITH 7 - PLANS

AND SECTIONS

LMN-1-4-2/13 I-108

NAVIGATION LOCK - MONOLITH 7 -

ELEVATIONS AND SECTIONS

LMN-1-4-2/14 I-109 NAVIGATION LOCK - MONOLITH 7 - SECTIONS

LMN-1-4-2/25 I-110

NAVIGATION LOCK - REINFORCEMENT -

TYPICAL

LMN-1-4-2/26 I-111

MONOLITHS 3 AND 4

LMN-1-4-2/28 I-112

MONOLITH 7

LMN-1-4-2/37 I-113

NAVIGATION LOCK - MONOLITH 28 - PLANS &

SECTIONS I I

LMN-1-4-2/38 I-114

NAVIGATION LOCK - MONOLITH 28 -

ELEVATIONS

LMN-1-4-2/42 I-115

REINFORCEMENT IV

LMN-1-4-2/43 I-116

REINFORCEMENT V

LMN-1-5-10/2 I-117

NAVIGATION LOCK - FLOATING MOORING

BITT RECESS

LMN-1-5-11/4 I-118

NAVIGATION LOCK - FLOATING BULKHEAD

GUIDES - PLANS AND SECTIONS

JDN-1.103-6/19 I-119

NAVLOCK CONTROL UPGRADES - LCQ1 -

REVISED LAYOUT

JDN-1.103-6/20 I-120

NAVLOCK CONTROL UPGRADES - LCQ1 -

REVISED WIRING DIAGRAM

JDN-1.103-6/21 I-121

NAVLOCK CONTROL UPGRADES - LCQ2 -

JDN-1.103-6/22 I-122

NAVLOCK CONTROL UPGRADES - LCQ2 -

JDN-1.103-6/23 I-123

NAVLOCK CONTROL UPGRADES - LG1N -

JDN-1.103-6/24 I-124

REVISED SCHEMATIC I

JDN-1.103-6/25 I-125

REVISED SCHEMATIC I I

JDN-1.103-6/26 I-126

REVISED WIRING DIAGRAM I

JDN-1.103-6/27 I-127

REVISED WIRING DIAGRAM I I

JDN-1.103-6/68 I-128

NAVLOCK CONTROL UPGRADES - LG1N - PLC

WIRING

JDN-1.103-6/29 I-129 NAVLOCK CONTROL UPGRADES - LG1S -

JDN-1.103-6/30 I-130

NAVLOCK CONTROL UPGRADES - LG1S -

JDN-1.103-6/31 I-131

JDN-1.103-6/32 I-132

JDN-1.103-6/33 I-133

JDN-1.103-6/34 I-134

NAVLOCK CONTROL UPGRADES - LG1S - PLC

JDN-1.103-6/35 I-135

NAVLOCK CONTROL UPGRADES - LG1P - PLC

JDN-1.103-6/36 I-136

NAVLOCK CONTROL UPGRADES - LG2N -

EXISTING LAYOUT

JDN-1.103-6/37 I-137

JDN-1.103-6/38 I-138

JDN-1.103-6/39 I-139

JDN-1.103-6/40 I-140

NAVLOCK CONTROL UPGRADES - U/S NORTH

EXISTING - INTERCONNECT WIRING

JDN-1.103-6/41 I-141

EXISTING WIRING DIAGRAM

JDN-1.103-6/42 I-142

NAVLOCK CONTROL UPGRADES - U/S NORTH

REVISED - INTERCONNECT WIRING DIAGRAM

JDN-1.103-6/43 I-143

JDN-1.103-6/44 I-144

JDN-1.103-6/45 I-145

NAVLOCK CONTROL UPGRADES - LG2S -

JDN-1.103-6/46 I-146

JDN-1.103-6/47 I-147

JDN-1.103-6/48 I-148

JDN-1.103-6/49 I-149

NAVLOCK CONTROL UPGRADES - U/S SOUTH

JDN-1.103-6/50 I-150

EXISTING WIRING DIAGRAM

JDN-1.103-6/51 I-151

NAVLOCK CONTROL UPGRADES - U/S SOUTH

JDN-1.103-6/52 I-152

JDN-1.103-6/53 I-153

JDN-1.103-6/54 I-154 NAVLOCK CONTROL UPGRADES - LG2P -

LAYOUT AND WIRING DIAGRAM

JDN-1.103-6/55 I-155

NAVLOCK CONTROL UPGRADES - AUTO

COMMUNICATIONS DIAGRAM

JDN-1.103-6/56 I-156

NAVLOCK CONTROL UPGRADES - GATE

POSITIONING DIAGRAM

JDN-1.103-6/57 I-157

NAVLOCK CONTROL UPGRADES - CC1 -

JDN-1.103-6/58 I-158

JDN-1.103-6/59 I-159

SCHEMATIC I

JDN-1.103-6/60 I-160

SCHEMATIC I I

JDN-1.103-6/61 I-161

JDN-1.103-6/62 I-162

NAVLOCK CONTROL UPGRADES - CC1 - PLC

JDN-1.103-6/63 I-163

NAVLOCK CONTROL UPGRADES - CC2 -

JDN-1.103-6/64 I-164

JDN-1.103-6/65 I-165

SCHEMATIC I

JDN-1.103-6/66 I-166

SCHEMATIC I I

JDN-1.103-6/67 I-167

JDN-1.103-6/68 I-168

JDN-1.103-6/69 I-169

NAVLOCK CONTROL UPGRADES - CC2 - PLC

JDN-1.103-6/70 I-170

NAVLOCK CONTROL UPGRADES - CC3 -

JDN-1.103-6/71 I-171

JDN-1.103-6/72 I-172

SCHEMATIC AND WIRING

JDN-1.103-6/73 I-173

NAVLOCK CONTROL UPGRADES - RIO1 -

JDN-1.103-6/74 I-174

NAVLOCK CONTROL UPGRADES - RIO1 -

JDN-1.103-6/75 I-175

NAVLOCK CONTROL UPGRADES - VALVE 1 -

SCHEMATIC

JDN-1.103-6/76 I-176

NAVLOCK CONTROL UPGRADES - VALVE 2 -

JDN-1.103-6/77 I-177

NAVLOCK CONTROL UPGRADES - VALVES 1

& 2 - REVISED WIRING DIAGRAM I

JDN-1.103-6/78 I-178

& 2 - REVISED WIRING DIAGRAM I I

JDN-1.103-6/79 I-179

& 2 (RIO1) - PLC WIRING

JDN-1.103-6/80 I-180

NAVLOCK CONTROL UPGRADES - RIO3-RIO4

- EXISTING LAYOUTS

JDN-1.103-6/81 I-181

NAVLOCK CONTROL UPGRADES - RIO3 -

JDN-1.103-6/82 I-182

NAVLOCK CONTROL UPGRADES - VALVE 3 -

JDN-1.103-6/83 I-183

NAVLOCK CONTROL UPGRADES - VALVE 3 -

JDN-1.103-6/84 I-184

NAVLOCK CONTROL UPGRADES - RIO3 - PLC

JDN-1.103-6/85 I-185

NAVLOCK CONTROL UPGRADES - RIO4 -

JDN-1.103-6/86 I-186

NAVLOCK CONTROL UPGRADES - VALVE 4 -

JDN-1.103-6/87 I-187

NAVLOCK CONTROL UPGRADES - VALVE 4 -

JDN-1.103-6/88 I-188

NAVLOCK CONTROL UPGRADES - RIO4 - PLC

JDN-1.103-6/89 I-189

NAVLOCK CONTROL UPGRADES - TAINTER

VALVE SOLENOID CONTROL

JDN-1.103-6/90 I-190

NAVLOCK CONTROL UPGRADES - LS-1 -

JDN-1.103-6/91 I-191

JDN-1.103-6/92 I-192

SCHEMATICS

JDN-1.103-6/93 I-193

JDN-1.103-6/94 I-194

JDN-1.103-6/95 I-195

NAVLOCK CONTROL UPGRADES - LS-2 -

JDN-1.103-6/96 I-196

JDN-1.103-6/97 I-197

SCHEMATICS

JDN-1.103-6/98 I-198

JDN-1.103-6/99 I-199

LMN-1-6-14/22 I-200

NAVIGATION LOCK - POWER & - LIGHTING -

CONTROL STAND - SHELTER - WIRING

(End of drawing list)

(End of clause)

Contract drawings created on CADD will be available in electronic form for use by the Contractor. No For Information Only drawings are available on CADD. The Contractor assumes all risks associated in using electronic CADD drawings. The contract drawings shall govern if there are any discrepancies between the electronic copy and the contract drawing. The Contractor shall promptly notify the Contracting Officer of any discrepancies. The Government will not be responsible to correct the electronic CADD drawing. If contract modifications are issued, the associated electronic CADD drawings will not be available to the Contractor. Electronic copies of CADD drawings are only available in Bentley MicroStation format. The Government will provide the files on CD ROM. If the Contractor requires different media, such as floppy disks, the Contractor shall be responsible for all conversions required for their use and associated conversion inaccuracies.

(End of Summary of Changes)

Lower Mon. Navlock Downstream Gate Hoist Machinery Upgrade W912EF-15-R-0048 Amend-0010

SECTION TABLE OF CONTENTS

DIVISION 40 - PROCESS INTEGRATION

SECTION 40 95 13.00 28

PROCESS CONTROL PANELS AND HARDWARE

PART 1 GENERAL

1.1 WORKMANSHIP

1.2 REFERENCES

1.3 QUALITY ASSURANCE

1.4 STORAGE AND HANDLING

1.5 NAMEPLATES

1.6 COORDINATION

1.7 SHOP DRAWINGS

1.8 SUBMITTALS

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

2.1.1 General

2.1.2 Metallic Enclosures

2.1.3 Doors, Covers, Trim and Hardware

2.2 COMPONENTS

2.2.1 Fused Terminal Blocks

2.2.2 Pilot Devices

2.2.3 Terminals

2.2.4 Control Power Transformers

2.2.5 Control Relays

2.2.6 Magnetic Contactors

2.2.7 Power Supplies

2.3 CIRCUIT BREAKERS

2.3.1 Trip Units

2.3.1.1 480-Volt AC Circuits

2.3.2 120/240-Volt AC Circuits

2.3.3 Ground Fault Circuit Interrupters

2.3.4 Miniature Circuit Breaker

2.4 MEDIA CONVERTING SWITCH

2.5 FIBER PATCH CABLES

2.6 CAT 6 COPPER PATCH CABLES

2.7 DIGITAL DISPLAYS

2.8 RECEPTACLES

2.9 FIBER PATCH PANEL

2.10 FABRICATION

PART 3 EXECUTION

3.1 INSTALLATION PROCEDURES

3.2 DESIGN AND FABRICATION

3.2.1 General

3.2.2 Fused Terminal Blocks

3.2.3 Panel Nameplates and Identification

SECTION 40 95 13.00 28

G4EDDRJR

Line

3.2.4 Component Installation

3.2.5 Panel Lighting and Power

3.3 SHOP TEST

3.3.1 General

3.3.2 Shop Test Plan

3.3.3 Shop Test Report

3.3.4 As-Shipped Drawings

3.3.5 As Constructed Drawings

3.4 ON SITE INSTALLATION

3.5 FIELD WIRING

-- End of Section Table of Contents --

SECTION 40 95 13.00 28

SECTION 40 95 13.00 28

PROCESS CONTROL PANELS AND HARDWARE

PART 1 GENERAL

This section covers the building and installation of the Control Panels, Graphic Panels, Equipment Panels, and all other panels shown in the

Contract.

1.1 WORKMANSHIP

All work shall be completed in a thorough and workmanlike manner and shall conform to the best modern practice in the class of work regardless of any omission in the drawings and specifications.

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D 709 (2001; R 2007) Laminated Thermosetting Materials

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA AB 1 (2002) Molded-Case Circuit Breakers, Molded Case Switches, and Circuit-Breaker Enclosures

NEMA ICS 1 (2000; R 2008; E 2010) Standard for Industrial Control and Systems: General Requirements

NEMA ICS 2 (2000; R 2004) Industrial Controls and Systems: Controllers, Contactors, and Overload Relays Rated Not More than 2000 Volts AC or 750 Volts DC

NEMA ICS 6 (1993; R 2011) Enclosures

UNDERWRITERS LABORATORIES (UL)

UL 489 (2013; Reprint Mar 2014) Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit-Breaker Enclosures

1.3 QUALITY ASSURANCE

a. Control panels supplied under this Section shall be provided by a single manufacturer.

b. Provide control panels bearing the label of a testing laboratory recognized in the USA.

c. Submit and obtain approval of shop drawings.

d. Prior to shipment to the project site, test completed control panels in panel fabricators shop as specified in paragraph 3.3.

1.4 STORAGE AND HANDLING

a. After completion of shop assembly and testing, enclose panels in heavy-duty polyethylene envelopes or secured sheeting to provide complete protection from dust and moisture. Place dehumidifiers inside the polyethylene covering.

b. Skid-mount the equipment for final transport. Show shipping weight on shipping tags, together with instructions for unloading, transporting, storing, and handling on job site.

1.5 NAMEPLATES

Provide laminated plastic nameplates for each control panel, graphics panel, equipment panel, pushbutton, switch, pilot light, electronic display, terminal block, PLC rack and relay switch; as specified in the technical sections or as indicated on the Contract Drawings. Each nametag shall indicate the type or function and specific unit number as indicated shall permanently mark major items of electrical equipment. Unless otherwise specified, identification nameplates shall be made in accordance with ASTM D 709 with black outer layers and a white core. Warning plates shall be made with red outer layer and white core. Edges shall be chamfered and corners square. Nametags will be 0.125 inches thick and have a matte finished surface. The minimum size nameplates shall be one by 2.5 inches and minimum lettering shall be 0.25-inch high normal block style.

1.6 COORDINATION

The drawings indicate the extent and the general location and arrangement of equipment and wiring. The Contractor shall become familiar with all details of the work and verify all dimensions in the field so that the equipment shall be properly located and readily accessible. Panels and other equipment and materials shall be located to avoid interference with mechanical or structural features. If any conflicts occur necessitating departures from the drawings, details of and reasons for departures shall be submitted and approved prior to implementing any change.

1.7 SHOP DRAWINGS

a. Shop drawings shall be dimensioned, to-scale and show:

a. Panel layout

b. Arrangement, connection and interconnection of PLC system components

c. Wire trough.

d. Wiring access locations

e. Elementary wiring diagrams

f. Terminal block drawings, differentiating between panel and field wiring

b. All wiring diagrams required for installation of new equipment and interface with existing equipment, shall be Contractor designed.

1.8 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals having an "I" designation are for information only. When used, a designation following the "G" or "I" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with SECTION 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Shop Test Plan; G EL

Test plan shall be submitted 14 days prior to conducting tests.

Shop Drawings; G EL

SD-03 Product Data

Pilot Devices; G EL

Circuit Breakers; G EL

Nameplates; G EL

Material and Equipment List; G EL

Material and Equipment List shall be submitted within 15 days after the award of the contract.

SD-06 Test Reports

Shop Test Report; G EL

Test report shall be submitted within 15 days after completion of testing.

SD-08 Manufacturer's Instructions

Installation Procedures; G EL

SD-10 Operation and Maintenance Data

The following information shall be included in the Operations and Maintenance Manual:

a. Manufacturer's operating and maintenance manuals for each device or item provided

b. Recommended spare parts stocking list

c. As Constructed Drawings of completed control panels

PART 2 PRODUCTS

2.1 MATERIALS AND EQUIPMENT

Provide a complete itemized listing of equipment and materials proposed for incorporation into the work. Each entry shall include an item number, the quantity of items proposed, and the name of the manufacturer complete with make and model of each item. Materials and equipment shall conform to the respective publications and other requirements specified below and in the material and equipment list.

2.1.1 General

All cabinets, boxes and enclosures shall conform to NEMA ICS 6 of NEMA 250 unless otherwise specified. Cabinets, boxes, and enclosures with volume greater than 100 cubic inches shall be in accordance with UL 50. Outdoor and indoor enclosures shall be NEMA 250 Type 3X, galvanized steel, unless otherwise indicated.

Control Panel Enclosures shall be factory UL labeled enclosures fabricated into a rigid self-supporting structure.

2.1.2 Metallic Enclosures

Metallic Enclosures shall be NEMA 4X, stainless steel 14 Gauge. Screw-tight or welded hubs shall be provided at conduit entrances. Knockouts will not be permitted. Drilling in the field will only be permitted with specific approval. Cabinets shall be furnished with doors, gaskets and trim.

2.1.3 Doors, Covers, Trim and Hardware

Each door shall be equipped with flush or semi-concealed hinges. The hinges shall be continuous and constructed from heavy gauge steel.

Identifying nameplates as specified in paragraph 1.6, shall be provided on the front of the doors with designations as shown on the Contract Drawings. Boxes shall be furnished with covers of the same material and gauge metal as the box. Cover fastening latches shall be placed not more than 12 inches apart along the perimeter of a box. No box shall have less than four cover fastening latches.

2.2 COMPONENTS

2.2.1 Fused Terminal Blocks

Fused terminal blocks shall be of the same manufacturer as the regular terminal blocks and be pull out type with indicator. Fuses shall be supplied for all fused terminal blocks and rated for 150 VAC with a maximum size of 10 Amps.

2.2.2 Pilot Devices

Pilot devices (control units and stations) shall be heavy-duty, oil-tight, and shall be manufactured by type per NEMA ICS 1, pilot lights push to test transformer type. Shall be as shown on the Contract Drawings or approved equal.

a. Control Switches. Control station switches shall be of the panel mounted, heavy duty, oiltight construction with double break silver contacts. Contacts shall have the rating designation of A600 in accordance with Table 2-125-1 of NEMA ICS 2. The type of switch furnished shall be determined by the contact arrangement or as indicated. Each control switch escutcheon plate shall be clearly marked to show each operating position.Switch identification numbers shall be engraved on the escutcheon plates or on separate nameplates. The escutcheon and nameplate markings shall be as shown. Control switches shall be as shown on the Contract Drawings or approved equal.

b. Pushbuttons. Pushbuttons shall be of the oil-tight type, to NEMA ICS 2 standards. Where applicable, in enclosures rated NEMA 4X, they shall be to NEMA 4 requirements. Each pushbutton shall have an individual nameplate, furnished by the manufacturer, with the pushbutton function clearly indicated. All functions shall be as indicated on the drawings. Contacts, rated for NEMA A600, rated either at 24 volts DC or 120VAC as indicated on the drawings, for 10 amps continuous current and with a "make" current of 60 amps and a "break" current of 6 amps shall be furnished to perform the function intended and as shown on the Drawings. Contact blocks shall be of the oil-tight type. All push button operators that are exposed to the weather shall be installed with weather resistant boots.

c. Indicating Lights. Indicating lights shall be 30.5 mm, NEMA 250 Type 4, full voltage type unless otherwise indicated. Lights shall be LED type, push to test, and be complete with color caps as indicated.

Lights shall be as shown on the Contract Drawings or approved equal.

2.2.3 Terminals

a. Terminal Blocks. Terminal blocks for the control circuits shall be of the modular DIN rail type, NEMA rated, minimum 25A at 600VAC.

Terminals shall be tubular screw type and must be able to accept at least one #10 AWG wire. Not less than 20 percent spare terminals shall be provided on each block or group of blocks. The minimum number of spare terminals shall be four.

b. Marking Strips. Marking strips of white or other light colored plastic, fastened by screws to each terminal block, shall be provided for wire designations. Wire numbers shall be shown for each connected terminal on the marking strips with permanent marking fluid. The marking strips shall be reversible to permit marking both sides.

c. Designations. Each device to which a connection is made shall be assigned a device designation in conformance with NEMA ICS 1 and each device terminal to which a connection is made shall be marked with a distinct terminal marking corresponding to the wire designation used on the schematic and connection diagrams. Special attention shall be given to wiring and terminal arrangement on the terminal blocks to permit each external individual conductor entering to be terminated on adjacent terminal points. Prints of drawings submitted for approval will be so marked and returned to the Contractor for addition of the designations to the terminal strips and tracings, along with any rearrangement of points required. The wiring diagram or connection diagram shall be in a form showing the physical arrangement of the controls showing interconnecting wiring by lines or indicating interconnecting wiring only by terminal designation and an address system. Tube type markers shall be sized to snugly fit the wire being marked. Markers shall contain legible identifications and shall be durable and resistant to change due to age or contact with insulating materials. Wire identification shall be as shown on the Contractor's drawings.

2.2.4 Control Power Transformers

Control power transformer shall be of the size and type as indicated on the drawings. The control transformer shall be provided with factory installed primary and secondary fused blocks. The control power transformer shall be suitable for panel mounting.

2.2.5 Control Relays

Control relays shall be of electrically operated, magnetically held, self reset, open type suitable for mounting inside the compartments as indicated. Contacts shall be as indicated on the drawings and shall comply with applicable requirements of NEMA ICS 2, Part 2 212 for class A600 relays. Relays shall be modular such that contact adder decks can be added in order to provide the number of contacts indicted on the drawings.

2.2.6 Magnetic Contactors

Magnetic contactors shall be of the sizes and type indicated on the drawings. Contactors for motor control shall be rated for full-voltage starting and be provided with an electronic overload relay as indicated on the drawings. Contactors shall be suitable for at least 200,000 complete operations under rated load without more than routine maintenance. The contactor shall operate without chatter or perceptible hum while energized. Coils shall be suitable for continuous operation 24-volt dc circuits and be provided with plug-in type surge suppressor.

Alternating-current contactors shall be three-pole, except where otherwise noted, and shall be insulated for 600 volts ac. Each controller shall be provided with the number of auxiliary contacts indicated on the drawings.

2.2.7 Power Supplies

Power supplies shall be 120 VAC input, 24 VDC output. Power supplies shall be as shown on the Contract Drawings or approved equal.

2.3 CIRCUIT BREAKERS

Molded case circuit breakers shall conform to the applicable requirements of NEMA AB 1 and UL 489. Where performance requirements for circuit breakers of the types and rating specified or shown on the drawing have been established by any nationally recognized testing agency, the circuit breakers shall meet those requirements. If the circuit breakers do not bear the label of the testing agency, the Contractor may be required to furnish certified information from the agency that breakers have been tested and conform to the applicable standards of that agency. The circuit breakers shall be manually-operated, shall be quick-make, quick-break, common trip type, and shall be of automatic-trip type unless otherwise specified or indicated on the drawings. All poles of each breaker shall be operated simultaneously by means of a common handle. The operating handles shall clearly indicate whether the breakers are in "On," "Off," or "Tripped" position. Personnel safety line terminal shields shall be provided for each breaker. The circuit breakers shall be products of only one manufacturer, and shall be interchangeable when of the same frame size. The circuit breakers provided in this contract shall be products of only one manufacturer, and shall be interchangeable when of the same frame size. Provide retrofit kits as needed to integrate molded case circuit breakers inside existing Motor Control Center buckets.

2.3.1 Trip Units

Except as otherwise noted, the circuit breakers, of frame sizes and the trip unit ratings as shown on the drawings, shall be provided with combination thermal and instantaneous magnetic or solid state trip units.

The Government reserves the right to change the indicated trip ratings, within frame limits, of the trip devices at the time the shop drawings are submitted for approval. The breaker trip units shall be interchangeable and the instantaneous magnetic trip units shall be adjustable on frame sizes larger than 150 amperes. Nonadjustable instantaneous magnetic trip units shall be set at approximately 10 times the continuous current ratings of the circuit breakers.

2.3.1.1 480-Volt AC Circuits

Circuit breakers for 480-volt or 277/480-volt AC circuits shall be rated

SECTION 40 95 13.00 28

600 volts AC, and shall have an UL listed minimum interrupting capacity of 65,000 symmetrical amperes at 480 volts AC.

2.3.2 120/240-Volt AC Circuits

Circuit breakers for 120-volt AC circuits shall be rated not less than 240 volts AC, and shall have a UL listed minimum interrupting capacity of

14,000 symmetrical amperes at 277 volts AC.

2.3.3 Ground Fault Circuit Interrupters

Circuit breakers for 120-volt AC ground fault circuit interrupters shall be rated not less than 240 volts AC, and shall have a UL listed minimum interrupting capacity of 14,000 symmetrical amperes at 277 volts AC.

2.3.4 Miniature Circuit Breaker

Miniature circuit breakers shall be rated not less than 277 volts AC for single pole breakers and 480 volts AC for two and three pole breakers.

Breaker shall have a UL listed minimum interrupting capacity of 10,000 symmetrical amperes at rated volts AC. Circuit breakers shall be cable-in/cable-out type suitable for DIN rail mounting. Terminals must be able to accept up to a #6 AWG wire. MANUFACTURER'S DESIGNED LOCKOUT

DEVICES SHALL BE INSTALLED ON ALL CIRCUIT BREAKERS.

2.4 MEDIA CONVERTING SWITCH

See section 40 95 33.23 28, FIBER OPTIC DATA TRANSMISSION SYSTEM.

2.5 FIBER PATCH CABLES

See section 40 95 33.23 28, FIBER OPTIC DATA TRANSMISSION SYSTEM.

2.6 CAT 6 COPPER PATCH CABLES

(1) Pre-manufactured (factory-terminated), stranded unshielded twisted pair (UTP), with 8-pin modular plugs and/or termination block-style patch plugs.

(2) Category 6: Shall exceed Category 6 transmission as specified in EIA TIA/EIA-568-B.2 and IEC 60603-7-4. Modular plugs shall be complete with snagless boots: AMP #219886-6 or approved equal.

2.7 DIGITAL DISPLAYS

Digital display meters shall be provided to display the full range of motion of the tainter valves and lock gates, and the gate skews. The meters shall be field programmable and capable of displaying units other than amps, so that the signals are scalable to indicate the full range of what is being displayed. The meters shall be accurate to within 2%, and capable of being supplied from a 24VDC or 120VAC source, according to the contract drawings. The meters shall be capable of retransmitting the signal. The meters shall be as indicated in the contract drawings.

2.8 RECEPTACLES

Convenience outlet receptacles shall conform to NEMA WD 1, NEMA WD 6, and

UL 498, and shall be "hospital grade" rated 20 amperes, 125 volts, three-wire, duplex grounding type with polarized parallel slots. Contact arrangement shall be such that contact is made on two sides of an inserted blade. Receptacle shall be side-wired or back-wired with two screws per terminal. The third grounding pole shall be connected to the metal mounting yoke. Ground fault circuit protection shall be provided as required by NFPA 70 and as indicated on the drawings.

2.9 FIBER PATCH PANEL

See section 40 95 33.23 28, FIBER OPTIC DATA TRANSMISSION SYSTEM.

2.10 FABRICATION

a. Wall mounted panels.

(1) Welded construction

(2) Completely enclosed, self-supporting, and gasketed dust-tight.

(3) Seams and corners welded and ground smooth.

(4) Full length piano hinges rated for 1.5 times the weight of the door and door mounted instruments

(5) Doors with keyed alike locking handles and three point catch

(6) Each panel with lifting eyebolts. Furnish stainless steel base channels.

(7) Slotted bolt holes in the base, 1 1/2 inches long for field adjustment.

b. Panel Wiring.

(1) All control wire within control panels shall be stranded copper wire (type XHHW) with 600V insulation.

(2) Line voltage color coding of insulation shall be: black for power, white for 120V neutrals, red for AC controls which derive their source from within the panel, yellow for AC controls which derive their source external to the panel, blue for low voltage DC controls, green for grounding conductors.

(3) Instrumentation wiring for DC analog circuits shall be stranded #18 AWG, minimum size copper conductor with FEP conductor insulation with foil or stranded wire shielding and overall Gray FEP jacket.

(4) Shop or factory wire panels to identified terminal blocks equipped with screw type lugs. Wire trough shall be a minimum of one inch wide and three inches deep with removable snap-on covers and perforated walls for easy wire entrance. Wire trough shall be constructed of non-metallic materials with a voltage insulation in excess of the maximum voltage carried therein. Wire trough to be as shown on the Contract Drawings or approved equal.

PART 3 EXECUTION

3.1 INSTALLATION PROCEDURES

Where installation procedures or part of the installation procedures are required to be in accordance with manufacturer's instructions, submit printed copies of those instructions prior to installation. Installation of the item shall not proceed until manufacturer's instructions are received. Failure to submit manufacturer's instructions shall be cause for rejection of the equipment or material

3.2 DESIGN AND FABRICATION

3.2.1 General

a. Provide panels as indicated on the Contract Drawings.

b. Control panels shall be factory or shop fabricated units completely assembled, wired and tested before shipment to the job site.

c. Panel construction, in general, shall meet applicable NEMA and IEEE standards.

d. The panels shall be constructed in accordance with electrical testing laboratory standards and shall be so labeled (to the standards of a recognized electrical testing laboratory).

e. Size panels sufficient for the enclosed equipment and the available wall space for mounting of the panel, but not smaller than as shown on the Contract Drawings.

f. Panels shall be descaled, cleaned and primed in preparation for painting. Painting shall consist of one coat of flat white enamel in the interior and two coats of hard finish exterior enamel for the exterior. Paint shall be suitable for field touch-up.

3.2.2 Fused Terminal Blocks

Label all fused terminal blocks with fuse identification number and fuse size and type. Provide ten spare fuses of each type and size in each panel. Provide box mounted on panel interior marked "SPARE FUSES" to hold the spares.

3.2.3 Panel Nameplates and Identification

a. Identify each item on the control panel with rectangular nameplates.

b. Nameplates shall be as specified in paragraph 1.6.

c. Abbreviations are not permitted unless approved by the GQAR or specifically shown on the nameplates, schedules, or drawings.

d. Install nameplates plumb and parallel to the lines of doors or structure to which they are attached.

e. Enclosure nameplates shall be fastened with approved metal fasteners. A permanently embossed and attached tag shall identify all wiring (no hand written tags).

3.2.4 Component Installation

a. Minimize welding to panel fronts and avoid distortion of panel metal.

b. Reinforce around areas of the enclosure weakened by openings or mounting of heavy equipment/components.

c. Accurately and cleanly cut or nibble cut-outs, and finish free of sharp edges or burrs. Make cutouts plumb, level, and on-line vertically or horizontally within 1/32 of an inch where components are in rows or columns.

d. Provide minimum 1 5/8 inches spacing between horizontal rows of externally mounted components; 1 1/2 inches minimum between vertical columns of components.

e. The distance from the bottom row of components to the floor shall be not less than 36 inches, unless specifically shown as less. In general, all indicating lights, pushbuttons, and similar control devices, shall be mounted in accordance with the sequence of operation from left to right and top to bottom.

f. Provide minimum 1/4 inch spacing between components mounted on the panel sub-plate, Provide minimum spacing between the component and the wire duct of 2 1/2 inches above and one inch below. Provide additional space if required to access terminals, adjusting screws, and similar items.

g. Components mounted in the interior shall be fastened to an interior subpanel using machine screws.

h. Interior component mounting and wiring shall be grouped as much as possible by function and then by component type. Interiors shall be so arranged that control relays, terminal blocks, fuses, etc., can be replaced or added without disturbing adjacent components.

i. Provide wire troughs for panel wiring.

(1) Size wire troughs per the requirements of the NEC.

(2) Provide wire troughs between each row of components, and adjacent to each terminal strip.

j. Provide wire bending space per NEMA ICS 6.

k. Label wiring within the panel with wire numbers and run in wiring duct neatly tied and bundled with tie wraps or similar materials.

Identify each wire termination, including all jumpers, with machine printed non metallic tube type markers that float on the wire at each termination. Arrange wire labels to permit reading of identification when installed. For additional requirements see section 26 05 19.00 28, INSULATED WIRE AND CABLE.

l. Connect wiring internal to the panel to the "inside" of the terminal strip. Connect field wiring to the "outside' of the terminal strip.

Wires to enclosure door mounted components are considered as internal wires. Connect no more than two wires to any one control terminal point. Provide terminal jumpers where more than two wires terminate at the same point.

m. Arrange wiring inside the panel to separate low voltage control signals of the milliamp-millivolt or other low energy type from inductive power circuits.

n. Connect grounds and shields of circuits which derive power internal to the panel to a panel common ground bus which shall be grounded by the electrical contractor in the field.

o. Physically separate signals entering controllers for amplification as control outputs from all line voltage wiring and shield with continuous foil shielding or enclose them in metal raceway.

p. Provide necessary power supplies for control equipment.

q. Provide a minimum of 2 1/2 inches between terminal strips and wire troughs or between terminal strips.

r. Termination requirements:

(1) Terminate panel wiring on device or terminal block screw terminals using ring-tongue insulated crimp (compression) terminators. Stranded conductors shall not be terminated bare to terminals or devices.

(2) Provide terminal strips for the termination of panel wiring not directly connected to panel mounted devices.

(3) Label each I/O terminal to indicate tag number of the conductor and connected device. Locate terminals for termination of multiconductor shielded cables adjacent to each other to minimize lengths of unshielded conductor at the terminations.

(4) Provide terminals for individual termination of each signal shield. Locate the terminal adjacent to the terminals for the signal conductors.

(5) Shielded cables used for analog signals shall be terminated with not greater than 1 inch of conductor left outside the shield. This applies to field wires entering the panel for termination, and to panel conductors. Conductor twist shall be maintained over the unshielded length to as close as possible to the point of termination. Where the overall jacket is cut back to expose the individual conductors, provide a heat shrink sleeve over the jacket, the signal, and the shield (drain) conductors.

Insulate the shield (drain) conductor where not covered by the jacket or the sleeve. Where shield (drain) conductors are not terminated, cut the conductor even with the jacket so that it is covered by the…