W912EF-15-R-0048_Amendment_0005.pdf

W68SBV51203542

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

The purpose of this amendment is to revise specifications, draw ings and include an updated clause (FAR 252.204-7012). See draw ing changes highlighted in yellow .

1. CONTRACT ID CODE PAGE OF PAGES

J 1 15

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 24-Sep-2015

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF-15-R-0048

X 9B. DATED (SEE ITEM 11)

28-Aug-2015

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN

REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

24-Sep-2015

CODE

USAED, WALLA WALLA - CONTRACTING DIV.

KENT R. BERNARD 201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

W912EF 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912EF-15-R-0048

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

SECTION 00010 - SOLICITATION CONTRACT FORM

The 'issued by' organization has changed from

USAED, WALLA WALLA - CONTRACTING DIV.

JANI C. LONG

201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

to

USAED, WALLA WALLA - CONTRACTING DIV.

KENT R. BERNARD 201 N. THIRD AVENUE

WALLA WALLA WA 99362-1876

The following have been added by full text:

AMENDMENT 0005

The following Specifications have been revised (see revised Specifications for details):

a. SECTION 01 78 23.00 28 OPERATION AND MAINTENANCE DATA Revised Paragraph 1.4 O&M DATA PACKAGES FOR MAJOR EQUIPMENT

b. SECTION SECTION 01 91 00.00 28 SYSTEMS TESTING AND COMMISSIONING Revised Paragraph 3.2 COMMISSIONING AND TESTING TABLE

c. SECTION SECTION 26 29 23.00 28 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600

VOLTS

Revised Paragraph 2.1 VARIABLE FREQUENCY DRIVES

d. SECTION SECTION 35 01 43.00 28 VERTICAL LIFT GATE SYSTEMS Revised Paragraph 2.3.4 Shaft Couplings

e. SECTION SECTION 40 94 43.01 28 PROCESS CONTROLLERS - PROGRAMMABLE LOGIC

CONTROLLERS (PLC)

Revised Paragraph 2.4.8 Salient Features of Absolute Encoders Revised Paragraph 3.1 PLC PROGRAM DEVELOPMENT

SECTION 00700 - CONTRACT CLAUSES

The following have been added by reference:

252.204-7012 Safeguarding of Unclassified Controlled Technical

Information

AUG 2015

The following have been modified:

252.236-7001 CONTRACT DRAWINGS AND SPECIFICATIONS (AUG 2000)

(a) The Government will provide to the Contractor, without charge, one set of contract drawings and specifications, except publications incorporated into the technical provisions by reference, in electronic or paper media as chosen by the Contracting Officer.

(b) The Contractor shall--

(1) Check all drawings furnished immediately upon receipt;

(2) Compare all drawings and verify the figures before laying out the work;

(3) Promptly notify the Contracting Officer of any discrepancies;

(4) Be responsible for any errors that might have been avoided by complying with this paragraph (b); and

(5) Reproduce and print contract drawings and specifications as needed.

(c) In general--

(1) Large-scale drawings shall govern small-scale drawings; and

(2) The Contractor shall follow figures marked on drawings in preference to scale measurements.

(d) Omissions from the drawings or specifications or the misdescription of details of work that are manifestly necessary to carry out the intent of the drawings and specifications, or that are customarily performed, shall not relieve the Contractor from performing such omitted or misdescribed details of the work. The Contractor shall perform such details as if fully and correctly set forth and described in the drawings and specifications.

(e) The work shall conform to the specifications and the contract drawings identified on the following index of drawings:

Drawing Number

Sheet

Title

Revision

Date

LOWER MONUMENTAL LOCK AND DAM

Navigation Lock Downstream Gate Hoist Machinery Upgrades

GENERAL

LMG‐1‐0‐1/308 G‐001 COVER SHEET AND LOCATION MAPS

LMG‐1‐0‐1/309 G‐002 INDEX TO DRAWINGS A 9/23/2015

LMG‐1‐0‐1/310 G‐003 FOR INFORMATION ONLY' DRAWINGS

LMG‐1‐0‐1/311 G‐003 FOR INFORMATION ONLY' DRAWINGS

LMG‐1‐0‐1/314 G‐101 WORK LOCATION ‐ KEY PLAN

LMG‐1‐0‐1/315 G‐102 LAY‐DOWN LOCATION ‐ PLAN

STRUCTURAL

LMN‐1‐5‐6/1 SB102

TOWER MACHINERY ROOM ‐ MACHINERY

SUPPORT STRUCTURES ‐ EL. 599.5 PLAN

A 9/21/15

LMN‐1‐5‐6/2 SB201

TOWER MACHINERY ROOM ‐ MACHINERY

SUPPORT STRUCTURES ‐ LOCKSIDE & UPSTREAM

ELEVATIONS

LMN‐1‐5‐6/3 SB202

TOWER MACHINERY ROOM ‐ PINION GEAR

SUPPORT STRUCTURE ‐ DOWNSTREAM

ELEVATION

LMN‐1‐5‐6/4 SB401

SUPPORT STRUCTURE ‐ DETAILED VIEWS

LMN‐1‐5‐6/5 SB402

TOWER MACHINERY ROOM ‐ GEARBOX &

MOTOR PEDESTALS ‐ DETAILED VIEWS

LMN‐1‐5‐6/6 SB501

SUPPORT STRUCTURE ‐ DETAILS

LMN‐1‐5‐6/7 SC401 TOWER ROOF ‐ GUARDRAIL ‐ PLAN AND DETAILS

LMN‐1‐5‐6/8 SC402

TOWER MACHINERY ROOM ‐ NEW PLATFORM,

LADDER AND CAGE ‐ PLAN AND SECTIONS

LMN‐1‐5‐6/9 SC502

TOWER MACHINERY ROOM ‐ PLATFORM AND

LADDER ‐ SECTIONS AND DETAILS I

LMN‐1‐5‐6/10 SC503

LADDER ‐ SECTIONS AND DETAILS II

LMN‐1‐5‐6/11 SC504

LADDER ‐ SECTIONS AND DETAILS III

LMN‐1‐5‐6/12 SC505 TOWER ROOF ‐ GUARDRAIL ‐ DETAILS

LMN‐1‐5‐6/13 SD101

TOWER MACHINERY ROOM ‐ MACHINERY

SUPPORTS DEMOLITION ‐ EL. 599.5 PLAN

LMN‐1‐5‐6/14 SJ202

TOWER MACHINERY ROOM ‐ OVERHEAD ‐

MAINTENANCE CRANE CORBEL MODS ‐

ELEVATION, SECTIONS & DETAILS

LMN‐1‐5‐6/15 SK401

TOWER MACHINERY ROOM ‐ GATE HOIST

SHEAVE IMPROVEMENTS ‐ NEW PLATES ‐

ELEVATION & DETAILS

A 9/21/15

LMN‐1‐5‐6/16 SK402

TOWER MACHINERY ROOM ‐ GATE HOIST

SHEAVE IMPROVEMENTS ‐ EXISTING WELD

MODIFICATIONS

ARCHITECTURAL

LMN‐1‐3‐6/30 A‐401 ROOFING REPAIRS ‐ PLAN AND DETAILS

MECHANICAL

LMN‐1‐3‐6/31 M‐101

NEW MOTOR, GEAR, DIRVE ‐ MACHINERY

ARRANGEMENT ‐ EL. 599.5 PLAN

LMN‐1‐3‐6/32 M‐301

NEW MOTOR, GEAR, DRIVE ‐ MACHINERY

ARRANGEMENT ‐ ELEVATIONS

A 9/23/2015

LMN‐1‐3‐6/33 M‐401 GATE HOIST MACHINERY ‐ ASSEMBLY DETAILS

LMN‐1‐3‐6/34 M‐402 OVERHEAD MAINTENANCE CRANE ‐ ELEVATIONS

LMN‐1‐3‐6/35 M‐403

OVERHEAD MAINTENANCE CRANE ‐ HOIST

ACCESS AREA ‐ PLAN

LMN‐1‐3‐6/36 M‐501 INDICATING MECHANISM ‐ DETAILS A 9/23/2015

LMN‐1‐3‐6/37 M‐502 PINION SHAFT ‐ DETAILS

LMN‐1‐3‐6/38 M‐503 PINION GEAR ‐ DETAILS

LMN‐1‐3‐6/39 M‐504 GATE CONTROL SPEEDS

LMN‐1‐3‐6/40 M‐505 GATE POSITION ENCODER BRACKET ‐ DETAILS A 9/23/2015

LMN‐1‐3‐6/41 M‐506 VALVE POSTION ENCODER BRACKET ‐ DETAILS A 9/23/2015

LMN‐1‐3‐6/42 MD101 DEMOLITION ‐ EL. 599.5 PLAN

LMN‐1‐3‐6/43 MD301 DEMOLITION ‐ ELEVATIONS

LMN‐1‐3‐6/44 MD501 DEMOLITION ‐ INDICATING MECHANISM DETAILS

ELECTRICAL

LMN‐1‐6‐6/5 E‐001 ELECTRICAL LEGEND

LMN‐1‐6‐6/6 E‐101 OVER ALL ‐ NAV LOCK ‐ PLAN A 9/23/2015

LMN‐1‐6‐6/7 E‐102 ROUTE ‐ FROM LR‐8

LMN‐1‐6‐6/8 E‐103 ROUTE ‐ FROM LR‐9 A 9/23/2015

LMN‐1‐6‐6/9 E‐104 D/S GATE TOWER ‐ PLAN VIEW

LMN‐1‐6‐6/10 E‐105

NAVIGATION LOCK ‐ WATER LEVEL SENSOR

LAYOUT ‐ DECK PLAN

LMN‐1‐6‐6/11 E‐401 WATER LEVEL SENSORS

LMN‐1‐6‐6/12 E‐402 VALVE POSITIONER A 9/23/2015

LMN‐1‐6‐6/13 E‐501 PANEL LR‐6 ‐ D/S SOUTH LABELS

LMN‐1‐6‐6/14 E‐502 PANEL LR‐7 ‐ D/S NORTH LABELS

LMN‐1‐6‐6/15 E‐503

NAVIGATION LOCK ‐ INTERLOCKING ‐

ILLUSTRATION

LMN‐1‐6‐6/16 E‐504

NAVIGATION LOCK ‐ INTERLOCKING ‐

ILLUSTRATION

LMN‐1‐6‐6/17 E‐601 D/S GATE ‐ ELECTRICAL ‐ ONELINE A 9/23/2015

LMN‐1‐6‐6/18 E‐602 LCQ1 & LCQ2 LAYOUT A 9/23/2015

LMN‐1‐6‐6/19 E‐606 LR‐6 AND LR‐7 LAYOUT

LMN‐1‐6‐6/20 E‐619 AUTO COMMUNICATION ‐ DIAGRAM

A B

9/18/2015 9/23/2015

LMN‐1‐6‐6/21 E‐621 LR‐8 LAYOUT

LMN‐1‐6‐6/22 E‐632 LR‐9 ‐ LAYOUT

LMN‐1‐6‐6/23 E‐638 LS‐1 ‐ LAYOUT A 9/9/2015

LMN‐1‐6‐6/24 E‐801 HMI SCREEN GRAPHICS A 9/18/2015

LMN‐1‐6‐6/25 E‐901 ELECTRICAL ‐ PHOTOGRAPHS

LMN‐1‐6‐6/32 E‐902 ELECTRICAL – PHOTOGRAPHS 2 Added 9/23/2015

LMN‐1‐6‐6/26 ED101 D/S GATE TOWER ‐ DEMOLITION PLAN A 9/23/2015

LMN‐1‐6‐6/27 ED501 MCC LCQ1 AND ‐ MCC LCQ2 ‐ DEMOLITION

LMN‐1‐6‐6/28 ED502 SELSYN MOTORS ‐ AND ROTARY LIMIT ‐ SWITCH A 9/23/2015

DEMOLITION

LMN‐1‐6‐6/29 ED601 POWER FEEDS ‐ AND MCCs ‐ DEMOLITION

LMN‐1‐6‐6/30 ED602

CONNECTION DIAGRAM ‐ FOR LCQ2 ‐

LMN‐1‐6‐6/31 ED603

CONNECTION DIAGRAM ‐ FOR LCQ1 ‐

FOR INFORMATION ONLY (FIO)

The Government does not warrant the accuracy of the FIO drawings. The Government recommends that the Contractor verify the accuracy of FIO drawings.

LMN‐1‐4‐2/44 I‐001

NAVIGATION LOCK ‐ TOWERS ‐ CONCRETE

OUTLINE

LMN‐1‐4‐2/46 I‐002 NAVIGATION LOCK ‐ TOWERS ‐ REINFORCEMENT I

LMN‐1‐4‐2/47 I‐003

NAVIGATION LOCK ‐ TOWERS ‐ REINFORCEMENT

II

LMN‐1‐4‐2/47 I‐004

DETAILS (MISC)

62‐I86‐159 I‐005

DOWNSTREAM LOCK GATE ‐ MACHINERY TOWER

SERVICE CRANE

62‐I86‐158 I‐006

DOWNSTREAM LOCK GATE ‐ MACHINERY TOWER

‐ ANCHOR BOLTS

LMN‐1‐6‐14/6 I‐007

NAVIGATION LOCK ‐ POWER AND LIGHTING ‐

ONE LINE DIAGRAM

LMN‐1‐6‐14/8 I‐008

NAVIGATION LOCK ‐ POWER & ‐ LIGHTING ‐ R / S

SERVICE GALLERY ‐ DOWNSTREAM ‐ WIRING

DIAGRAM

LMN‐1‐6‐14/10 I‐009

NAVIGATION LOCK ‐ POWER AND ‐ LIGHTING ‐ R /

S SERVICE GALLERY ‐ UPSTREAM ‐ WIRING

LMN‐1‐6‐14/11 I‐010

NAVIGATION LOCK ‐ POWER AND ‐ LIGHTING ‐ L /

S SERVICE GALLERY ‐ DOWNSTREAM ‐ WIRING

LMN‐1‐6‐14/14 I‐011

NAVIGATION LOCK ‐ POWER ‐ AND LIGHTING ‐

BRIDGE SERVICE ‐ GALLERY ‐ WIRING DIAGRAM

LMN‐1‐6‐14/15 I‐012

NAVIGATION LOCK ‐ POWER & LIGHTING ‐ OFFICE

BLDG. U / S CTW. RMS. & ‐ MONS. 3 & 4

STAIRWELL ‐ WIRING DIAGRAM

LMN‐1‐6‐14/16 I‐013

NAVIGATION LOCK ‐ POWER AND ‐ LIGHTING ‐

PUMP DECK, D/S CWT. RM. & ‐ STAIRWELL‐MON.

27 ‐ WIRING DIAGRAM

LMN‐1‐6‐14/17 I‐014

NAVIGATION LOCK ‐ POWER AND ‐ LIGHTING ‐

RIGGERS RM, D/S CWT. RM & ‐ STAIRWELL‐MON.

28 ‐ WIRING DIAGRAM

LMN‐1‐6‐14/18 I‐015

NAVIGATION LOCK ‐ POWER AND LIGHTING ‐

TOWERS ‐ MONO. 27 & 28 ‐ WIRING DIAGRAM

LMN‐1‐6‐14/19 I‐016

NAVIGATION LOCK ‐ POWER AND ‐ LIGHTING ‐ EL.

548.0 DECK AND ‐ LOCK CHAMBER ‐ WIRING

DIAGRAMS

LMN‐1‐6‐14/20 I‐017

NAVIGATION LOCK ‐ POWER & LIGHTING ‐

DETAILS

LMN‐1‐6‐14/21 I‐018

NAVIGATION LOCK ‐ POWER & LIGHTING ‐ D/S

GUIDE WALLS & UNWATERING PUMPS ‐ NOS. 1,2

& 3 ‐ CONNECTION DETAILS

LMN‐1‐6‐14/25 I‐019

NAVIGATION LOCK ‐ POWER, LIGHTING ‐ &

CONTROL ‐ GATE NO. 1 MACHINERY ‐ ROOM ‐

WIRING DIAGRAM ‐ SHEET 1

LMN‐1‐6‐14/26 I‐020

CONTROL ‐ GATE NO. 1 MACHINERY ‐ ROOM ‐

WIRING DIAGRAM ‐ SHEET 2

LMN‐1‐6‐14/27 I‐021

NAVIGATION LOCK ‐ POWER AND ‐ CONTROL ‐

GATE NO. 2 MACHINERY ‐ ROOMS ‐ WIRING

LMN‐1‐6‐14/28 I‐022

NAVIGATION LOCK ‐ POWER & ‐ CONTROL ‐

TAINTER VALVES 1 & 2 ‐ ELEMENTARY AND

WIRING DIAGRAM

LMN‐1‐6‐14/29 I‐023

TAINTER VALVES 3 & 4 ‐ ELEMENTARY AND

LMN‐1‐6‐14/30 I‐024

TAINTER VALVE MACHINERY ‐ ROOMS ‐ WIRING

LMN‐1‐6‐14/34 I‐025

NAVIGATION LOCK ‐ POWER, ‐ LIGHTING &

CONTROL CABLE SYS. ‐ RIVERSIDE GALLERY

UPSTREAM

LMN‐1‐6‐14/35 I‐026

CONTROL CABLE SYSTEM ‐ LANDSIDE ‐ &

RIVERSIDE GALLERIES DOWNSTREAM

LMN‐1‐6‐14/36 I‐027

NAVIGATION LOCK ‐ POWER, ‐ LIGHTING &

CONTROL CABLE SYS. ‐ LANDSIDE GALLERY

UPSTREAM

LMN‐1‐6‐14/37 I‐028

NAVIGATION LOCK ‐ POWER, LIGHTING &

CONTROL ‐ CABLE SYSTEM ‐ BRIDGE

LMN‐1‐6‐14/38 I‐029

NAVIGATION LOCK ‐ POWER, LIGHTING &

CONTROL ‐ CABLE SYSTEMS ‐ CABLE POSITIONS

LMN‐1‐6‐14/39 I‐030

CONTROL CABLE SYSTEM ‐ CABLE ‐ ROUTING

SCHEDULE ‐ SHEET 1

LMN‐1‐6‐14/40 I‐031

CONTROL CABLE SYSTEM ‐ CABLE ‐ ROUTING

SCHEDULE ‐ SHEET 2

LMN‐1‐6‐14/42 I‐032

NAVIGATION LOCK ‐ CONTROL STAND S1 AND S2

‐ GENERAL ARRANGEMENT

LMN‐1‐6‐14/50 I‐033 ELECTRICAL ‐ LOCK ‐ SERVICE GALLERY I

LMN‐1‐6‐14/51 I‐034 ELECTRICAL ‐ LOCK ‐ SERVICE GALLERY I I

LMN‐1‐6‐14/52 I‐035 ELECTRICAL ‐ LOCK ‐ SERVICE GALLERY I I I

LMN‐1‐6‐14/53 I‐036

ELECTRICAL ‐ LOCK ‐ UPSTREAM GALLERY AT ‐

ELEVATION 508

LMN‐1‐6‐14/56 I‐037 ELECTRICAL ‐ LOCK ‐ CABLE SCHEDULE

LMN‐1‐6‐14/61 I‐038

ELECTRICAL ‐ LOCK ‐ DOWNSTREAM GALLERY ‐ AT

EL. 508

LMN‐1‐6‐14/64 I‐039

LOWER MOUNUMENTAL ‐ TAINTER VALVE NO. 1 ‐

ELECTRICAL MODIFICATIONS

LMN‐1‐6‐14/65 I‐040

LOWER MONUMENTAL ‐ TAINTER VALVE NO. 2 ‐

LMN‐1‐6‐14/66 I‐041

LOWER MOUNUMENTAL ‐ TAINTER VALVE NO. 3 ‐

LMN‐1‐6‐14/67 I‐042

LOWER MONUMENTAL ‐ TAINTER VALVE NO. 4 ‐

LMN‐1‐6‐14/68 I‐043

LOWER MONUMENTAL PUMP MOTOR ‐ AND OIL

HEATER POWER ‐ WIRE ROUTING ISOMETRICS

LMN‐1‐6‐14/70 I‐044 CISP ‐ NAV LOCK ‐ OVERALL GALLERY PLAN

LMN‐1‐6‐14/22 I‐045

NAVIGATION LOCK ‐ POWER ‐ & LIGHTING ‐

CONTROL STAND ‐ SHELTER ‐ WIRING DIAGRAM

VMM‐84‐1 I‐046

CONNECTION DIAGRAM FOR ‐ LOWER LIFT GATE

NAV. LOCK 28 ‐ CONTROL PANEL ‐ LCQ1

VMM‐84‐2 I‐047

CONNECTION DIAGRAM FOR ‐ LOWER LIFT GATE

NAV. LOCK #27 ‐ CONTROL PANEL ‐ LCQ2

VMM‐87‐1 I‐048

CONNECTION DIAGRAM FOR ‐ UPPER LIFT GATE

NAV. LOCK #4 ‐ CONTROL PANEL ‐ LCQ3

VMM‐87‐2 I‐049

CONNECTION DIAGRAM FOR ‐ UPPER LIFT GATE

NAV. LOCK #3 ‐ CONTROL PANEL ‐ LCQ4

642‐M‐1 I‐050

UPPER AND LOWER LIFT GATE ‐ DIFFERNTIAL

PRESSURE SENSING ‐ SYSTEM ‐ DETAILS

378D515 I‐051 CONTROL STAND S1 & S2

LMN‐1‐2‐15/3 I‐052 NAVIGATION LOCK ‐ CONTROL STAND SHELTERS

619‐E‐A6 I‐053

TAINTER VALVE L.S. & T.S. ‐ INTERLOCK CONTACT

SCHEM.

LMN‐1‐4‐1/1 I‐054 NAVIGATION LOCK ‐ GENERAL PLAN & SECTIONS

LMN‐1‐4‐2/31 I‐055

NAVIGATION LOCK ‐ MONOLITH 27 ‐ PLANS &

SECTIONS I

LMN‐1‐4‐2/32 I‐056

SECTIONS I I

LMN‐1‐4‐2/33 I‐057

SECTIONS I I I

LMN‐1‐4‐2/36 I‐058

NAVIGATION LOCK ‐ MONOLITH 28 ‐ PLANS &

SECTIONS I

LMN‐1‐4‐2/39 I‐059

NAVIGATION LOCK ‐ MONOLITHS 27 & 28 ‐

REINFORCEMENT I

LMN‐1‐4‐2/40 I‐060

REINFORCEMENT I I

LMN‐1‐4‐2/41 I‐061

REINFORCEMENT I I I

LMN‐1‐4‐2/42 I‐062

REINFORCEMENT IV

LMN‐1‐4‐2/45 I‐063

NAVIGATION LOCK ‐ TOWERS ‐ MISCELLANEOUS

METAL

LMN‐1‐4‐2/47 I‐064

DTLS (MISC)

LMN‐1‐5‐5/4 I‐065

NAVIGATION LOCK ‐ DOWNSTREAM GATE ‐

BLOCKOUT & GUIDE DETAILS IV

LMN‐1‐5‐5/16 I‐066

NAVIGATION LOCK ‐ DOWNSTREAM GATE ‐

COUNTERWEIGHT SUPPORT BEAMS

LMN‐1‐5‐5/17 I‐067

NAVIGATION LOCK ‐ DOWNSTREAM GATE ‐ GATE

POSITIONS

LMN‐1‐3‐6/1 I‐068

NAVIGATION LOCK ‐ LOWER LIFT GATE ‐

OPERATING MACHINERY ASSEMBLY

LMN‐1‐3‐6/2 I‐069

NAVIGATION LOCK ‐ LOWER LIFT GATE ‐

OPERATING MACHINERY DETAILS

LMN‐1‐3‐6/3 I‐070

NAVIGATION LOCK ‐ LOWER LIFT GATE ‐ SHEAVE

& SHEAVE SUPPORT

IHN‐1‐3‐32/7 I‐071

NAVIGATION LOCK ‐ LOWER LIFT GATES ‐

HYDRAULIC EQUIPMENT

LMN‐1‐5‐5/32 I‐072

LIFT GATE REPLACEMENT ‐ PLAN, ELEVATION

AND SECTIONS

LMN‐1‐5‐5/36 I‐073

LIFT GATE REPLACEMENT ‐ JACKING LUGS AND

MISC. DETAILS

LMN‐1‐5‐5/38 I‐074 LIFT GATE REPLACEMENT ‐ SEAL DETAILS 2

LMN‐1‐5‐5/39 I‐075

LIFT GATE REPLACEMENT ‐ COUNTERWEIGHT

MODIFICATIONS

LMN‐1‐5‐5/40 I‐076

LIFT GATE REPLACEMENT ‐ GATE CABLE

CONNECTIONS

LMN‐1‐5‐5/41 I‐077

CABLE CONNECTIONS

LMN‐1‐5‐5/43 I‐078

MODIFICATIONS ‐ GATE POSITIONS

LMN‐1‐3‐6/21 I‐079

LIFT GATE REPLACEMENT ‐ LOCK GATE HOIST

ROPES AND FITTINGS ‐ WR1 & WR2 ROPE

DETAILS

LMN‐1‐3‐6/22 I‐080

LIFT GATE REPLACEMENT ‐ HOIST ROPE

WOUNTERWEIGHT CONNECTING

APPURTENANCES ‐ DETAILS

LMN‐1‐3‐6/23 I‐081

LIFT GATE REPLACEMENT ‐ GUIDE SLOT BEARING

PLATE ‐ DETAILS

LMN‐1‐3‐6/24 I‐082

LIFT GATE REPLACEMENT ‐ GATE WHEELS ‐

ASSEMBLY AND DETAILS

LMN‐1‐3‐6/25 I‐083

LIFT GATE REPLACEMENT ‐ DOWNSTREAM GATE ‐

GUIDE WHEEL ASSEMBLY

LMN‐1‐3‐6/26 I‐084

LIFT GATE REPLACEMENT ‐ GATE END SHOES ‐

ASSEMBLY AND DETAILS

Y‐620627‐2 I‐085

DOWNSTREAM LOCK GATE ‐ OPERATING

MACHINERY ASSEMBLY ‐ SOUTH TOWER

Y‐620628‐2 I‐086

MACHINERY ASSEMBLY ‐ NORTH TOWER

Y‐620629‐2 I‐087

MACHINERY ‐ NORTH & SOUTH TOWER ELEV.

Y‐620630‐2 I‐088

MACHINERY ‐ NORTH & SOUTH TOWER ELEV.

MC2480‐4 I‐089 WIRING DIAGRAM S1

MC248D14 I‐090 WIRING DIAGRAM S2

107218 I‐091 GEARBOX ‐ OUTLINE DIMENSIONS

21952‐095 I‐092

NAVIGATION LOCK ‐ LIFT GATE REPLACEMENT ‐

COUNTERWEIGHT SUPPORT BEAM

X‐620637 I‐093

SOUTH TOWER ‐ DOWNSTREAM LOCK GATE ‐

SYNCHRO DRIVE FRAME DETAIL

X‐620639 I‐094

SOUTH TOWER ‐ DOWNSTREAM LOCK GATE ‐

SYNCHRO DRIVE ASSEMBLY

X‐620640 I‐095

NORTH TOWER ‐ DOWNSTREAM LOCK GATE ‐

SYNCHRO DRIVE FRAME DETAIL

X‐620644 I‐096

NORTH TOWER ‐ DOWNSTREAM ‐ LOCK GATE ‐

SYNCHRO ‐ DRIVE & LIMIT SWITCH ASSEMBLY

PLATE 24.01‐3 I‐097

NORMAL LOCKAGE PRODEDURES ‐ GENERAL

INSTRUCTIONS

PLATE 24.01‐3.3 I‐098

NORMAL LOCKAGE PROCEDURES ‐

DOWNSTREAM LOCKAGE

PLATE 24.01‐3.4 I‐099

NORMAL LOCKAGE PRODEDURES ‐

DOWNSTREAM LOCKAGE

PLATE 24.01‐3.1 I‐100

NORMAL LOCKAGE PROCEDURES ‐ UPSTREAM

LOCKAGE

PLATE 24.01‐3.2 I‐101

NORMAL LOCKAGE PROCEDURES ‐ UPSTREAM

LOCKAGE CONTINUED

PLATE 24.01‐3.5 I‐102

NORMAL LOCKAGE PROCEDURES ‐ PREPARE LOCK

IDLE CONDITION ‐ CONTROL STAND S‐1

PLATE 24.01‐3.6 I‐103

NORMAL LOCK PROCEDURES ‐ PREPARE LOCK

IDLE CONDITION ‐ CONTROL STAND S‐2

PLATE 24.01‐4 I‐104 ABNORMAL LOCKAGE PROCEDURES

LMN‐1‐4‐2/3 I‐105 NAVIGATION LOCK ‐ MONOLITH 3 ‐ PLANS AND

SECTIONS

LMN‐1‐4‐2/4 I‐106

NAVIGATION LOCK ‐ MONOLITH 3 ‐ ELEVATIONS

AND DETAILS

LMN‐1‐4‐2/12 I‐107

NAVIGATION LOCK ‐ MONOLITH 7 ‐ PLANS AND

SECTIONS

LMN‐1‐4‐2/13 I‐108

NAVIGATION LOCK ‐ MONOLITH 7 ‐ ELEVATIONS

AND SECTIONS

LMN‐1‐4‐2/14 I‐109 NAVIGATION LOCK ‐ MONOLITH 7 ‐ SECTIONS

LMN‐1‐4‐2/25 I‐110 NAVIGATION LOCK ‐ REINFORCEMENT ‐ TYPICAL

LMN‐1‐4‐2/26 I‐111

NAVIGATION LOCK ‐ REINFORCEMENT ‐

MONOLITHS 3 AND 4

LMN‐1‐4‐2/28 I‐112

NAVIGATION LOCK ‐ REINFORCEMENT ‐

MONOLITH 7

LMN‐1‐4‐2/37 I‐113

NAVIGATION LOCK ‐ MONOLITH 28 ‐ PLANS &

SECTIONS I I

LMN‐1‐4‐2/38 I‐114 NAVIGATION LOCK ‐ MONOLITH 28 ‐ ELEVATIONS

LMN‐1‐4‐2/42 I‐115

REINFORCEMENT IV

LMN‐1‐4‐2/43 I‐116

REINFORCEMENT V

LMN‐1‐5‐10/2 I‐117

NAVIGATION LOCK ‐ FLOATING MOORING BITT

RECESS

LMN‐1‐5‐11/4 I‐118

NAVIGATION LOCK ‐ FLOATING BULKHEAD

GUIDES ‐ PLANS AND SECTIONS

JDN‐1.103‐6/19 I‐119

NAVLOCK CONTROL UPGRADES ‐ LCQ1 ‐ REVISED

LAYOUT

JDN‐1.103‐6/20 I‐120

NAVLOCK CONTROL UPGRADES ‐ LCQ1 ‐ REVISED

JDN‐1.103‐6/21 I‐121

NAVLOCK CONTROL UPGRADES ‐ LCQ2 ‐ REVISED

JDN‐1.103‐6/22 I‐122

NAVLOCK CONTROL UPGRADES ‐ LCQ2 ‐ REVISED

JDN‐1.103‐6/23 I‐123

NAVLOCK CONTROL UPGRADES ‐ LG1N ‐ REVISED

JDN‐1.103‐6/24 I‐124

SCHEMATIC I

JDN‐1.103‐6/25 I‐125

SCHEMATIC I I

JDN‐1.103‐6/26 I‐126

WIRING DIAGRAM I

JDN‐1.103‐6/27 I‐127

WIRING DIAGRAM I I

JDN‐1.103‐6/68 I‐128

NAVLOCK CONTROL UPGRADES ‐ LG1N ‐ PLC

WIRING

JDN‐1.103‐6/29 I‐129

NAVLOCK CONTROL UPGRADES ‐ LG1S ‐ REVISED

JDN‐1.103‐6/30 I‐130

JDN‐1.103‐6/31 I‐131

JDN‐1.103‐6/32 I‐132

JDN‐1.103‐6/33 I‐133

JDN‐1.103‐6/34 I‐134

NAVLOCK CONTROL UPGRADES ‐ LG1S ‐ PLC

JDN‐1.103‐6/35 I‐135

NAVLOCK CONTROL UPGRADES ‐ LG1P ‐ PLC

JDN‐1.103‐6/36 I‐136

NAVLOCK CONTROL UPGRADES ‐ LG2N ‐ EXISTING

JDN‐1.103‐6/37 I‐137

NAVLOCK CONTROL UPGRADES ‐ LG2N ‐ REVISED

JDN‐1.103‐6/38 I‐138

JDN‐1.103‐6/39 I‐139

JDN‐1.103‐6/40 I‐140

NAVLOCK CONTROL UPGRADES ‐ U/S NORTH

EXISTING ‐ INTERCONNECT WIRING DIAGRAM

JDN‐1.103‐6/41 I‐141

NAVLOCK CONTROL UPGRADES ‐ LG2N ‐ EXISTING

JDN‐1.103‐6/42 I‐142

NAVLOCK CONTROL UPGRADES ‐ U/S NORTH

REVISED ‐ INTERCONNECT WIRING DIAGRAM

JDN‐1.103‐6/43 I‐143

JDN‐1.103‐6/44 I‐144

JDN‐1.103‐6/45 I‐145

NAVLOCK CONTROL UPGRADES ‐ LG2S ‐ EXISTING

JDN‐1.103‐6/46 I‐146

NAVLOCK CONTROL UPGRADES ‐ LG2S ‐ REVISED

JDN‐1.103‐6/47 I‐147

JDN‐1.103‐6/48 I‐148

JDN‐1.103‐6/49 I‐149

NAVLOCK CONTROL UPGRADES ‐ U/S SOUTH

JDN‐1.103‐6/50 I‐150

NAVLOCK CONTROL UPGRADES ‐ LG2S ‐ EXISTING

JDN‐1.103‐6/51 I‐151

NAVLOCK CONTROL UPGRADES ‐ U/S SOUTH

JDN‐1.103‐6/52 I‐152

JDN‐1.103‐6/53 I‐153

JDN‐1.103‐6/54 I‐154

NAVLOCK CONTROL UPGRADES ‐ LG2P ‐ LAYOUT

AND WIRING DIAGRAM

JDN‐1.103‐6/55 I‐155

NAVLOCK CONTROL UPGRADES ‐ AUTO

COMMUNICATIONS DIAGRAM

JDN‐1.103‐6/56 I‐156

NAVLOCK CONTROL UPGRADES ‐ GATE

POSITIONING DIAGRAM

JDN‐1.103‐6/57 I‐157

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐ EXISTING

JDN‐1.103‐6/58 I‐158

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐ REVISED

JDN‐1.103‐6/59 I‐159

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐

JDN‐1.103‐6/60 I‐160

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐

JDN‐1.103‐6/61 I‐161

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐ WIRING

JDN‐1.103‐6/62 I‐162

NAVLOCK CONTROL UPGRADES ‐ CC1 ‐ PLC

JDN‐1.103‐6/63 I‐163

NAVLOCK CONTROL UPGRADES ‐ CC2 ‐ EXISTING

JDN‐1.103‐6/64 I‐164

NAVLOCK CONTROL UPGRADES ‐ CC2 ‐ REVISED

JDN‐1.103‐6/65 I‐165

NAVLOCK CONTROL UPGRADES ‐ CC2 ‐

JDN‐1.103‐6/66 I‐166

NAVLOCK CONTROL UPGRADES ‐ CC2 ‐

JDN‐1.103‐6/67 I‐167

JDN‐1.103‐6/68 I‐168

JDN‐1.103‐6/69 I‐169

NAVLOCK CONTROL UPGRADES ‐ CC2 ‐ PLC

JDN‐1.103‐6/70 I‐170

NAVLOCK CONTROL UPGRADES ‐ CC3 ‐ EXISTING

JDN‐1.103‐6/71 I‐171

NAVLOCK CONTROL UPGRADES ‐ CC3 ‐ REVISED

JDN‐1.103‐6/72 I‐172

NAVLOCK CONTROL UPGRADES ‐ CC3 ‐

SCHEMATIC AND WIRING

JDN‐1.103‐6/73 I‐173

NAVLOCK CONTROL UPGRADES ‐ RIO1 ‐ EXISTING

JDN‐1.103‐6/74 I‐174

NAVLOCK CONTROL UPGRADES ‐ RIO1 ‐ REVISED

JDN‐1.103‐6/75 I‐175

NAVLOCK CONTROL UPGRADES ‐ VALVE 1 ‐

SCHEMATIC

JDN‐1.103‐6/76 I‐176

NAVLOCK CONTROL UPGRADES ‐ VALVE 2 ‐

JDN‐1.103‐6/77 I‐177

NAVLOCK CONTROL UPGRADES ‐ VALVES 1 & 2 ‐

REVISED WIRING DIAGRAM I

JDN‐1.103‐6/78 I‐178

NAVLOCK CONTROL UPGRADES ‐ VALVES 1 & 2 ‐

REVISED WIRING DIAGRAM I I

JDN‐1.103‐6/79 I‐179

NAVLOCK CONTROL UPGRADES ‐ VALVES 1 & 2

(RIO1) ‐ PLC WIRING

JDN‐1.103‐6/80 I‐180

NAVLOCK CONTROL UPGRADES ‐ RIO3‐RIO4 ‐

EXISTING LAYOUTS

JDN‐1.103‐6/81 I‐181

NAVLOCK CONTROL UPGRADES ‐ RIO3 ‐ REVISED

JDN‐1.103‐6/82 I‐182

NAVLOCK CONTROL UPGRADES ‐ VALVE 3 ‐

JDN‐1.103‐6/83 I‐183

NAVLOCK CONTROL UPGRADES ‐ VALVE 3 ‐

REVISED WIRING DIAGRAM

JDN‐1.103‐6/84 I‐184

NAVLOCK CONTROL UPGRADES ‐ RIO3 ‐ PLC

JDN‐1.103‐6/85 I‐185

NAVLOCK CONTROL UPGRADES ‐ RIO4 ‐ REVISED

JDN‐1.103‐6/86 I‐186

NAVLOCK CONTROL UPGRADES ‐ VALVE 4 ‐

JDN‐1.103‐6/87 I‐187

NAVLOCK CONTROL UPGRADES ‐ VALVE 4 ‐

JDN‐1.103‐6/88 I‐188

NAVLOCK CONTROL UPGRADES ‐ RIO4 ‐ PLC

JDN‐1.103‐6/89 I‐189

NAVLOCK CONTROL UPGRADES ‐ TAINTER VALVE

SOLENOID CONTROL

JDN‐1.103‐6/90 I‐190

NAVLOCK CONTROL UPGRADES ‐ LS‐1 ‐ EXISTING

JDN‐1.103‐6/91 I‐191

NAVLOCK CONTROL UPGRADES ‐ LS‐1 ‐ REVISED

JDN‐1.103‐6/92 I‐192

NAVLOCK CONTROL UPGRADES ‐ LS‐1 ‐

SCHEMATICS

JDN‐1.103‐6/93 I‐193

JDN‐1.103‐6/94 I‐194

JDN‐1.103‐6/95 I‐195

NAVLOCK CONTROL UPGRADES ‐ LS‐2 ‐ EXISTING

JDN‐1.103‐6/96 I‐196

NAVLOCK CONTROL UPGRADES ‐ LS‐2 ‐ REVISED

JDN‐1.103‐6/97 I‐197

NAVLOCK CONTROL UPGRADES ‐ LS‐2 ‐

SCHEMATICS

JDN‐1.103‐6/98 I‐198

JDN‐1.103‐6/99 I‐199

LMN‐1‐6‐14/22 I‐200

NAVIGATION LOCK ‐ POWER & ‐ LIGHTING ‐

CONTROL STAND ‐ SHELTER ‐ WIRING DIAGRAM

(End of drawing list)

(End of clause)

Contract drawings created on CADD will be available in electronic form for use by the Contractor. No For Information Only drawings are available on CADD. The Contractor assumes all risks associated in using electronic CADD drawings. The contract drawings shall govern if there are any discrepancies between the electronic copy and the contract drawing. The Contractor shall promptly notify the Contracting Officer of any discrepancies. The Government will not be responsible to correct the electronic CADD drawing. If contract modifications are issued, the associated electronic CADD drawings will not be available to the Contractor. Electronic copies of CADD drawings are only available in Bentley MicroStation format. The Government will provide the files on CD ROM. If the Contractor requires different media, such as floppy disks, the Contractor shall be responsible for all conversions required for their use and associated conversion inaccuracies.

The following have been deleted:

252.204-7012 Safeguarding of Unclassified Controlled Technical

Information

NOV 2013

(End of Summary of Changes)

Lower Mon. Navlock Downstream Gate Hoist Machinery Upgrade W912EF-15-R-0048 Amend-0005

SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 78 23.00 28

OPERATION AND MAINTENANCE DATA

PART 1 GENERAL

1.1 SUBMITTALS

1.2 SUBMISSION OF OPERATION AND MAINTENANCE DATA

1.2.1 Package Quality

1.2.2 Package Content, Types and Number of Copies

1.2.3 Changes to Submittals

1.2.4 Electronic Copies

1.3 LIST AND SCHEDULE OF O&M DATA PACKAGE ITEMS

1.3.1 O&M Data Package 1

1.3.2 O&M Data Package 2

1.3.3 O&M Data Package 3

1.3.4 O&M Data Package 4

1.3.5 O&M Data Package 5

1.3.6 Controls O&M Data Packages

1.4 O&M DATA PACKAGES FOR MAJOR EQUIPMENT

1.5 DEFINITIONS OF O&M DATA PACKAGE ITEMS

1.5.1 Operating Instructions

1.5.1.1 Safety Precautions

1.5.1.2 Operator Prestart

1.5.1.3 Startup, Shutdown, and Post-Shutdown Procedures

1.5.1.4 Normal Operations

1.5.1.5 Emergency Operations

1.5.1.6 Operator Service Requirements

1.5.1.7 Environmental Conditions

1.5.2 Preventive Maintenance

1.5.2.1 Lubrication Data

1.5.2.2 Consumables

1.5.2.3 Preventive Maintenance Plan and Schedule

1.5.3 Corrective Maintenance (Repair)

1.5.3.1 Troubleshooting Guides and Diagnostic Techniques

1.5.3.2 Wiring Diagrams and Control Diagrams

1.5.3.3 Maintenance and Repair Procedures

1.5.3.4 Removal and Replacement Instructions

1.5.4 Corrective Maintenance Work-Hours

1.5.5 Appendices

1.5.5.1 Product Submittal Data

1.5.5.2 Manufacturer's Instructions

1.5.5.3 O&M Submittal Data

1.5.5.4 Parts Identification

1.5.5.5 Spare Parts and Supply Lists

1.5.5.6 Warranty Information

1.5.5.7 Personnel Training Requirements

1.5.5.8 Testing Equipment and Special Tool Information

1.5.5.9 Testing and Performance Data

1.5.5.10 Contractor Information

SECTION 01 78 23.00 28

G4EDHCMP

Line

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

-- End of Section Table of Contents --

SECTION 01 78 23.00 28

SECTION 01 78 23.00 28

OPERATION AND MAINTENANCE DATA

PART 1 GENERAL

1.1 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals having an "I" designation are for information only. When used, a designation following the "G" or "I" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with SECTION 01 33 00 SUBMITTAL PROCEDURES.

SD-10 Operation and Maintenance Data

Preliminary O&M Manuals and Parts Catalogs for Data Packages (1)

(2) (3) (4) (5); G C

Draft O&M Manuals and Parts Catalogs for Data Packages (1) (2) (3)

(4) (5); G C

SD-11 Closeout Submittals

Final O&M Manuals and Parts Catalogs for Data Packages (1) (2) (3)

(4) (5); G C

1.2 SUBMISSION OF OPERATION AND MAINTENANCE DATA

Submit Operation and Maintenance (O&M) Data specifically applicable to this contract and a complete and concise depiction of the provided equipment, product, or system, stressing and enhancing the importance of system interactions, troubleshooting, and long-term preventative maintenance and operation. Compile and prepare a preliminary version, a draft version and a final version of the aggregate O&M data, including clarifying and updating the original sequences of operation to as-built conditions.

Organize and present information based on the O&M Data Package called out in the individual technical specifications and in sufficient detail to clearly explain O&M requirements at the system, equipment, component, and subassembly level. Include an index preceeding each submittal. Submit in accordance with this SECTION, SECTION 01 78 00.00 28 CLOSEOUT SUBMITTALS (only for SD-11 submittals) and SECTION 01 33 00 SUBMITTAL PROCEDURES.

1.2.1 Package Quality

Documents must be fully legible. Poor quality copies and material with hole punches obliterating the text or drawings will not be accepted.

1.2.2 Package Content, Types and Number of Copies

Data package content shall be as shown in the paragraph titled "List and Schedule of O&M Data Package Items." Comply with the data package requirements specified in paragraph O&M DATA PACKAGES FOR MAJOR EQUIPMENT, including the content of the packages and addressing each product, component, and system designated for data package submission, except as follows. Commissioned items without a specified data package requirement in the individual technical sections shall use Data Package 3. Different Data Package items are required for each O&M Data Submittal. These items are detailed in the tables under paragraph SCHEDULE OF OPERATIONS AND MAINTENANCE DATA PACKAGES in this SECTION. O&M Data types are defined as follows:

a. Preliminary O&M Data - Shall cover the equipment required to be included in the O&M manuals as specified in the technical sections.

Submit four (4) Preliminary O&M Manuals and Parts Catalogs for each type and class of equipment, a minimum of 60 calendar days prior to commencement of on-site construction.

b. Draft O&M Data - Shall cover the equipment required to be included in the O&M manuals as specified in the technical sections. Submit four

(4) Draft O&M Manuals and Parts Catalogs for each type and class of equipment, not later than 14 calendar days after final commissioning.

The Contracting Officer will return two (2) draft copies of the data either "APPROVED" or "RETURNED FOR CORRECTION." Resubmit corrected and additional data as directed by the Contracting Officer.

c. Final O&M Data - A minimum of 14 calendar days after final approval of all draft O&M Manuals, submit five (5) Final O&M Manuals and Parts Catalogs for approval, for each type and class of equipment. If the final O&M Manuals are "RETURNED FOR CORRECTION," four (4) of the five

(5) sets of manuals will be returned to the Contractor with all submitted final binders. The final submittal, after corrections, shall consist of five (5) copies of the approved O&M Manuals. If final O&M Manuals are "APPROVED," the Government will retain all five (5) copies and return a signed ENG Form 4025 to the Contractor.

1.2.3 Changes to Submittals

Manufacturer-originated changes or revisions to submitted data shall be furnished by the Contractor if a component of an item is so affected subsequent to acceptance of the O&M Data. Changes, additions, or revisions required by the Contracting Officer for final acceptance of submitted data, shall be submitted by the Contractor within 30 calendar days of the notification of this change requirement.

1.2.4 Electronic Copies

Provide electronic copies of the O&M material in the form of a CD-ROM.

Submit the CDs with the hard copies of the O&M Manuals (Preliminary, Draft and Final). The documents placed on the CDs shall be in either Adobe Acrobat PDF or Microsoft Office formats. Label all CD-ROMs with the following information:

1. Name of project.

2. Contract number.

3. Name and address of Contractor.

4. Specific item or materials covered by the manual.

5. Date of submittal.

Set up an index of all O&M information linked to the location named in the index. The documents (electronic files) placed on the CD-ROM shall meet the following criteria:

1. Be an exact duplicate of the Approved Final hard copy O&M Manual.

2. Comprehensive Maintenance Table shall be provided in "Read Only" and Microsoft Excel format.

3. Be in the latest PDF version of Adobe Acrobat.

4. All documents must be configured to be searchable using a key word when the file is opened by a user.

5. All documents must be "Read Only.

6. Page numbering, indexing and the marking out of irrelevant parts shall be consistent with the hard copies of the O&M Manuals and ARE required for the documents.

1.3 LIST AND SCHEDULE OF O&M DATA PACKAGE ITEMS

Furnish the O&M data packages specified in individual technical sections.

For definition of Data Package information requirements see paragraph DEFINITIONS OF O&M DATA PACKAGE ITEMS. The aggregate list of Data Package Items is as follows:

a. Safety precautions

b. Cleaning recommendations

c. Maintenance and repair procedures

d. Warranty information

e. Contractor information

f. Spare parts and supply list

g. Normal operations

h. Environmental conditions

i. Lubrication data

j. Preventive maintenance plan and schedule

k. Removal and replacement instructions

l. Parts identification

m. Operator prestart

n. Startup, shutdown, and post-shutdown procedures

o. Emergency operations

p. Troubleshooting guides and diagnostic techniques

q. Wiring diagrams and control diagrams

r. Product submittal data

s. O&M submittal data

t. Testing equipment and special tool information

u. Testing and performance data

v. Operator service requirements

w. Corrective maintenance man-hours

x. Personnel training requirements

y. Manufacturer's instructions

1.3.1 O&M Data Package 1

Furnish the following items for each O&M Data Package 1 submittal:

Preliminary O&M Data Items

Draft O&M Data Items

Final O&M Data Items a, b, c a, b, c, f a, b, c, d, e, f

1.3.2 O&M Data Package 2

Furnish the following items for each O&M Data Package 2 submittal:

Preliminary O&M Data Items

Draft O&M Data Items

Final O&M Data Items a, b, c, g, i, j a, b, c, f, g, h, i, j, a, b, c, d, e, f, g, h, i j

1.3.3 O&M Data Package 3

Furnish the following items for each O&M Data Package 3 submittal:

Preliminary O&M Data Items

Draft O&M Data Items

Final O&M Data Items a, b, c, g, i, j, m, n, o, p, q, s a, b, c, f, g, h, i, j, k, l, m, n, o, p, q, r, s, t, u a, b, c, d, e, f, g, h, i, j, k, l, m, n, o, p, q, r, s, t, u, y

1.3.4 O&M Data Package 4

Furnish the following items for each O&M Data Package 4 submittal:

Preliminary O&M Data Items

Draft O&M Data Items

Final O&M Data Items a, b, c, g, i, j, m, n, o, p, q, s, v, w, x a, b, c, f, g, h, i, j, k, l, m, n, o, p, q, r, s, t, u, v, w, x a, b, c, d, e, f, g, h, i, j, k, l, m, n, o, p, q, r, s, t, u, v, w, x,

1.3.5 O&M Data Package 5

Furnish the following items for each O&M Data Package 5 submittal:

Preliminary O&M Data Items

Draft O&M Data Items

Final O&M Data Items a, c, g, j, m, n, p, q, s, y a, c, f, g, h, j, k, l, m, n, p, q, r, s, t, y a, c, d, e, f, g, h, j, k, l, m, n, o, p, q, r, s, t, u, y

1.3.6 Controls O&M Data Packages

Include Data Package 5 and the following items in the Final O&M Manual Data submittal for control systems:

a. Narrative description on how to perform and apply all functions, features, modes, and other operations, including unoccupied operation, seasonal changeover, manual operation, and alarms. Include detailed technical manual for programming and customizing control loops and algorithms.

b. Full as-built sequence of operations.

c. List of all error codes and complete step-by-step instructions to clear all error codes.

d. Copies of all checkout tests and calibrations performed by the Contractor. Does not include Commissioning Test results. See Section 01 91 00.00 28 SYSTEMS TESTING AND COMMISSIONING for Commissioning test requirements.

e. Full print out of all schedules and set points after testing and acceptance of the system. Include final settings, alignments, balances, etc. of all equipment impacted by work on this project.

f. Full as-built print out of software program.

g. Electronic copy on disk or CD of the entire program for all work under this contract.

1.4 O&M DATA PACKAGES FOR MAJOR EQUIPMENT

Refer to the following table to determine which Data Package is required for each type of major equipment and which submittals are required for that Data Package. For each O&M Data submittal required, submit all items in the corresponding Data Package table in paragraph LIST AND SCHEDULE OF O&M DATA PACKAGE ITEMS above. For example, Variable Frequency Drives (VFDs) require Data Package 5, so the Preliminary O&M Data submittal for the VFDs would require items a, c, g, j, m, n, p, q, s, y based on the Data Package 5 table above. For equipment that does not require a Preliminary O&M Data Package, submit only the manufacturer's standard O&M Manual(s).

O&M DATA PACKAGES TABLE FOR MAJOR EQUIPMENT

EQUIPMENT DATA PACKAGE PRELIMINARY

O&M DATA

DRAFT O&M DATA FINAL O&M

DATA

Variable Frequency Drives (VFDs)

5 YES YES YES

Hoist Drive Motors

5 YES YES YES

EQUIPMENT DATA PACKAGE PRELIMINARY

O&M DATA

DRAFT O&M DATA FINAL O&M

DATA

Brakes 3 YES YES YES

Load Cells 5 YES YES YES

Programmable Logic Controller

(PLC)

5 YES YES YES

PLC Central Processor Unit (CPU)

5 YES YES YES

Input/Output (I/O) Modules

5 YES YES YES

Power Supply Modules

5 YES YES YES

Absolute Valve Position

5 YES YES YES

Human Machine Interfaces

(HMI)

5 YES YES YES

Media Converting

5 YES YES YES

Absolute Gate Position Encoders

5 YES YES YES

Control Panels 5 YES YES YES

3.5-Ton Overhead Maintenance Cranes

3 YES YES YES

Gearboxes 3 YES YES YES

Pinion bearings

3 YES YES YES

Sheave bearings

3 YES YES YES

Pinion Shafts 3 YES YES YES

Pinion Gears 3 YES YES YES

Couplings 3 YES YES YES

1.5 DEFINITIONS OF O&M DATA PACKAGE ITEMS

1.5.1 Operating Instructions

Include specific instructions, procedures, and illustrations for the following phases of operation for the installed model and features of each system:

SECTION 01 78 23.00 28

G4EDHCMP

Line

1.5.1.1 Safety Precautions

List personnel hazards and equipment or product safety precautions for all operating conditions.

1.5.1.2 Operator Prestart

Include procedures required to install, set up, and prepare each system for use.

1.5.1.3 Startup, Shutdown, and Post-Shutdown Procedures

Provide narrative description for Startup, Shutdown and Post-shutdown operating procedures including the control sequence for each procedure.

1.5.1.4 Normal Operations

Provide narrative description of Normal Operating Procedures. Include Control Diagrams with data to explain operation and control of systems and specific equipment. Include functional descriptions of operating parts.

1.5.1.5 Emergency Operations

Include Emergency Procedures for equipment malfunctions to permit a short period of continued operation or to shut down the equipment to prevent further damage to systems and equipment. Include Emergency Shutdown Instructions for fire, explosion, spills, or other foreseeable contingencies. Provide guidance and procedures for emergency operation of all utility systems including required valve positions, valve locations and zones or portions of systems controlled.

1.5.1.6 Operator Service Requirements

Include instructions for services to be performed by the operator such as lubrication, adjustment, inspection, and recording gage readings.

1.5.1.7 Environmental Conditions

Include a list of Environmental Conditions (temperature, humidity, and other relevant data) that are best suited for the operation of each product, component or system. Describe conditions under which the item equipment should not be allowed to run.

1.5.2 Preventive Maintenance

Include the following information for preventive and scheduled maintenance to minimize corrective maintenance and repair for the installed model and features of each system. Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials.

1.5.2.1 Lubrication Data

Include preventative maintenance lubrication data, in addition to instructions for lubrication provided under paragraph titled "Operator Service Requirements":

a. A table showing recommended lubricants for specific temperature ranges and applications.

b. Charts with a schematic diagram of the equipment showing lubrication points, recommended types and grades of lubricants, and capacities.

c. A Lubrication Schedule showing service interval frequency.

d. Where the Contractor or the supplier has installed a lubricant or oil prior to shipment to the project, the "Brand Name" as well as the specification shall be indicated.

1.5.2.2 Consumables

Provide a list of all consumable (grease, oil, filters, etc.) products used in equipment provided under this contract. Where the Contractor has installed a consumable product prior to Government acceptance, provide the "Brand Name" as well as the specification for each product. Include the following information:

a. Manufacturer's name and contact information.

b. Manufacturer's model number, part number, and serial number as applicable.

c. Current sources/vendors with contact information.

d. Current prices for each consumable.

1.5.2.3 Preventive Maintenance Plan and Schedule

Include manufacturer's schedule for routine preventive maintenance, inspections, tests and adjustments required to ensure proper and economical operation and to minimize corrective maintenance. Provide manufacturer's projection of preventive maintenance work-hours on a daily, weekly, monthly, and annual basis including craft requirements by type of craft.

For periodic calibrations, provide manufacturer's specified frequency and procedures for each separate operation.

1.5.3 Corrective Maintenance (Repair)

Include manufacturer's recommended procedures and instructions for correcting problems and making repairs..

1.5.3.1 Troubleshooting Guides and Diagnostic Techniques

Include step-by-step procedures to promptly isolate the cause of typical malfunctions. Describe clearly why the checkout is performed and what conditions are to be sought. Identify tests or inspections and test equipment required to determine whether parts and equipment may be reused or require replacement.

1.5.3.2 Wiring Diagrams and Control Diagrams

Wiring diagrams and control diagrams shall be point-to-point drawings of wiring and control circuits including factory-field interfaces. Provide a complete and accurate depiction of the actual job specific wiring and control work. On diagrams, number electrical and electronic wiring and pneumatic control tubing and the terminals for each type, identically to actual installation configuration and numbering.

1.5.3.3 Maintenance and Repair Procedures

Include instructions and a list of tools required to repair or restore the product or equipment to proper condition or operating standards. Include recommended clearances, bolt torques, pressure settings, etc.

1.5.3.4 Removal and Replacement Instructions

Include step-by-step procedures and a list required tools and supplies for removal, replacement, disassembly, and assembly of components, assemblies, subassemblies, accessories, and attachments. Provide tolerances, dimensions, settings and adjustments required. Instructions shall include a combination of text and illustrations.

1.5.4 Corrective Maintenance Work-Hours

Include manufacturer's projection of corrective maintenance work-hours including requirements by type of craft. Corrective maintenance that requires completion or participation of the equipment manufacturer shall be identified and tabulated separately.

1.5.5 Appendices

Provide information required below and information not specified in the preceding paragraphs but pertinent to the maintenance or operation of the product or equipment. Include the following:

1.5.5.1 Product Submittal Data

Provide a copy of all SD-03 Product Data submittals required in the applicable technical sections.

1.5.5.2 Manufacturer's Instructions

Provide a copy of all SD-08 Manufacturer's Instructions submittals required in the applicable technical sections.

1.5.5.3 O&M Submittal Data

Provide a copy of all SD-10 Operation and Maintenance Data submittals required in the applicable technical sections.

1.5.5.4 Parts Identification

a. Provide identification and coverage for all parts of each component, assembly, subassembly, and accessory of the end items subject to replacement. Parts identification lists shall contain the following information:

1. Special hardware requirements, such as requirement to use high-strength bolts and nuts.

2. Identification of all parts by manufacturer's make, model, serial number, and National Stock Number (NSN).

3. Manufacturer's name, address, phone number, and website where parts can be ordered to allow reordering without further identification.

4. Current sources\vendor names for the parts, their respective addresses and telephone numbers.

5. Purchase price, where applicable.

6. Current replacement costs for each part.

7. Clear and legible illustrations, drawings, and exploded views to enable easy identification of the items. When illustrations omit the part numbers and description, both the illustrations and separate listing shall show the index, reference, or key number that will cross-reference the illustrated part to the listed part.

8. Cross referencing of Manufacturer's reference numbers with Contractor's reference numbers and shop drawings where applicable.

b. Parts shown in the listings shall be grouped by components, assemblies, and subassemblies in accordance with the manufacturer's standard practice. Parts data may cover more than one model or series of equipment, components, assemblies, subassemblies, attachments, or accessories, such as typically shown in a master parts catalog.

Include all information in an Excel Spreadsheet as part of the electronic copy of the "Operation And Maintenance Manuals And Parts Catalogs".

1.5.5.5 Spare Parts and Supply Lists

a. When specified, include lists of spare parts and supplies required for maintenance and repair to ensure continued service or operation without unreasonable delays. Special consideration is required for facilities at remote locations. Identify spare parts and supplies that have a long lead-time to obtain.

b. All spare parts lists, for both recommended spare parts and those provided under this contract, shall contain the information identified in paragraph "Parts Identification". Include all information in an Excel Spreadsheet as part of the electronic copy of the "Operation And Maintenance Manuals And Parts Catalogs".

c. Supply/Parts Lists shall also include the following:

1. Full description and nomenclature of each part.

2. Required number of each part for equipment operation.

3. Recommended list of spare parts to be stocked at the Project.

4. Actual spare parts supplied under this contract.

5. Serial numbers of spare parts received from the Contractor.

1.5.5.6 Warranty Information

List and explain the various warranties and clearly identify the servicing and technical precautions prescribed by the manufacturers or contract documents in order to keep warranties in force. Include warranty information for primary components such as the compressor of air conditioning system.

1.5.5.7 Personnel Training Requirements

Provide information available from the manufacturers that is needed for use in training designated personnel to properly operate and maintain the equipment and systems.

1.5.5.8 Testing Equipment and Special Tool Information

Include information on test equipment required to perform specified tests and on special tools needed for the operation, maintenance, and repair of components.

1.5.5.9 Testing and Performance Data

Include completed prefunctional checklists, functional performance test forms, and monitoring reports. Include recommended schedule for retesting and blank test forms.

1.5.5.10 Contractor Information

Provide a list that includes the name, address, and telephone number of the General Contractor and each Subcontractor who installed the product or equipment, or system. For each item, also provide the name address and telephone number of the manufacturer's representative and service organization that can provide replacements most convenient to the project site. Provide the name, address, and telephone number of the product, equipment, and system manufacturers.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

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SECTION TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

SECTION 01 91 00.00 28

SYSTEMS TESTING AND COMMISSIONING

PART 1 GENERAL

1.1 DESCRIPTION

1.2 REFERENCED PUBLICATIONS

1.3 ROLES AND RESPONSIBILITIES

1.3.1 Construction Test Phase

1.3.2 Pre-Operational Test Phase

1.3.3 Operational Test Phase

1.4 SUBMITTALS

1.5 GENERAL REQUIREMENTS

1.5.1 Equipment Commissioning Testing Plan and Schedule

1.5.2 Government Commissioning and Testing Plan

1.5.3 Equipment Commissioning Testing Report

1.6 QUALIFICATIONS

1.6.1 Contractor's Commissioning Agent

1.6.2 Equipment Manufacturer's Commissioning Services

1.7 GENERAL RESPONSIBILITIES OF CONTRACTOR'S COMMISSIONING AGENT

1.8 RESPONSIBILITIES OF CONTRACTOR'S COMMISSIONING AGENT DURING

CONTRACTOR'S COMMISSIONING

1.9 RESPONSIBILITIES OF CONTRACTOR'S COMMISSIONING AGENT DURING

GOVERNMENT'S COMMISSIONING

1.10 COMMISSIONING SUPPORT

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION

3.1 FIELD TESTING

3.2 COMMISSIONING AND TESTING TABLE

3.3 FINAL GOVERNMENT COMMISSIONING AND TESTING

ATTACHMENTS:

Commissioning List Narrative

-- End of Section Table of Contents --

SECTION 01 91 00.00 28

SECTION 01 91 00.00 28

SYSTEMS TESTING AND COMMISSIONING

PART 1 GENERAL

1.1 DESCRIPTION

This SECTION covers the testing and commissioning of mechanical, electrical and control equipment installed under this contract. Commissioning will be a collaborative effort between the Government and the Contractor.

Satisfactory completion of all commissioning activities will be a condition for turnover of the gate hoist machinery from the Contractor to the Government.

The work under this contract alters and interfaces with numerous systems within an operating Navigation Lock. Therefore, final acceptance of installed equipment shall consist of: the commissioning of the installed work and the verification of the overall Government system.

The Contractor has lead responsibility for the commissioning of the installed work and the Government has lead responsibility for the verification of the overall Government system.

Furnish labor and material to accomplish and complete the testing and commissioning as specified herein.

1.2 REFERENCED PUBLICATIONS

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 Safety and Health Requirements Manual

The Contractor shall be responsible for complying with the current edition and all changes posted on the web as of the effective date of this solicitation.

1.3 ROLES AND RESPONSIBILITIES

During commissioning, the Government and the Contractor will each have roles and responsibilities which will be phase dependent as follows:

1.3.1 Construction Test Phase

During the Construction Test Phase, the Contractor will have the lead role and…