Amendment 0007_31 00 00_revised.pdf
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- MCRC Fire Protection System & Gates Upgrade Federal contract opportunity
- Solicitation number
- W912DS21B0009
About this file
This pre-solicitation notice seeks proposals for a firm-fixed price construction contract to upgrade the fire protection system and gates at the Marine Corps Reserve Center in Brooklyn, New York. The scope of work includes installing a new water storage tank, pump house and associated piping; replacing manual gates with new gates and fencing; repairing and reconfiguring driveways; installing a guardhouse and security equipment; and obtaining permits. The period of performance is 365 calendar days from notice to proceed. The solicitation will be issued on or around April 15, 2021 via SAM and proposals will be due approximately 30 days later. The work is a small business set-aside estimated between $1-5 million. Interested parties should monitor SAM and direct questions to the specified contracting officer by email.
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Text version
Civil and Fire Suppression MAY 2021
MCRC BROOKLYN, NY 2018-117-10
SECTION TABLE OF CONTENTS
DIVISION 31 - EARTHWORK
SECTION 31 00 00
EARTHWORK
08/08
PART 1 GENERAL
1.1 CRITERIA FOR BIDDING
1.2 REFERENCES
1.3 DEFINITIONS
1.3.1 Satisfactory Materials
1.3.2 Unsatisfactory Materials
1.3.3 Cohesionless and Cohesive Materials
1.3.4 Degree of Compaction
1.3.5 Topsoil
1.3.6 Hard/Unyielding Materials
1.3.7 Rock
1.3.8 Unstable Material
1.3.9 Select Granular Material
1.3.9.1 General Requirements
1.3.10 Initial Backfill Material
1.3.11 Expansive Soils
1.4 SYSTEM DESCRIPTION
1.4.1 Classification of Excavation
1.4.2 Dewatering Work Plan
1.5 SUBMITTALS
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
2.2 BURIED WARNING AND IDENTIFICATION TAPE
2.2.1 Warning Tape for Metallic Piping
2.2.2 Detectable Warning Tape for Non-Metallic Piping
2.3 DETECTION WIRE FOR NON-METALLIC PIPING
2.4 CAPILLARY WATER BARRIER
PART 3 EXECUTION
3.1 STRIPPING OF TOPSOIL
3.2 GENERAL EXCAVATION
3.2.1 Ditches, Gutters, and Channel Changes
3.2.2 Drainage
3.2.3 Dewatering
3.2.4 Trench Excavation Requirements
3.2.4.1 Bottom Preparation
3.2.4.2 Removal of Unyielding Material
3.2.4.3 Removal of Unstable Material
3.2.5 Underground Utilities
3.3 SELECTION OF BORROW MATERIAL
3.4 GRADING AREAS
3.5 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE
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3.6 GROUND SURFACE PREPARATION
3.6.1 General Requirements
3.6.2 Frozen Material
3.7 UTILIZATION OF EXCAVATED MATERIALS
3.8 BURIED TAPE AND DETECTION WIRE
3.8.1 Buried Warning and Identification Tape
3.8.2 Buried Detection Wire
3.9 BACKFILLING AND COMPACTION
3.9.1 Trench Backfill
3.9.1.1 Replacement of Unyielding Material
3.9.1.2 Replacement of Unstable Material
3.9.1.3 Bedding and Initial Backfill
3.9.1.3.1 Class I
3.9.1.3.2 Class II
3.9.1.3.3 Sand
3.9.1.3.4 Gravel and Crushed Stone
3.9.1.4 Final Backfill
3.9.1.4.1 Roadways All Trenching
3.9.1.4.2 Sidewalks, Turfed or Seeded Areas and Miscellaneous
Areas
3.9.2 Geotechnical Oversight
3.10 SPECIAL REQUIREMENTS
3.10.1 Electrical Distribution System
3.11 EMBANKMENTS
3.11.1 Earth Embankments
3.12 SUBGRADE PREPARATION
3.12.1 Proof Rolling
3.12.2 Construction
3.12.3 Compaction
3.12.3.1 Subgrade for Pavements
3.13 FINISHING
3.13.1 Subgrade and Embankments
3.13.2 Capillary Water Barrier
3.13.3 Grading Around Structures
3.14 PLACING TOPSOIL
3.15 TESTING
3.15.1 Fill and Backfill Material Gradation
3.15.2 In-Place Densities
3.15.3 Check Tests on In-Place Densities
3.15.4 Tests on in-place Densities in Trenches
3.15.5 Moisture Contents
3.15.6 Optimum Moisture and Laboratory Maximum Density
3.15.7 Tolerance Tests for Subgrades
3.16 DISPOSITION OF SURPLUS MATERIAL
-- End of Section Table of Contents --
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SECTION 31 00 00
EARTHWORK
08/08
PART 1 GENERAL
1.1 CRITERIA FOR BIDDING
Base bids on the following criteria:
a. Surface elevations are as indicated.
b. Pipes or other artificial obstructions, except those indicated, will not be encountered.
c. Hard materials and rock will not be encountered.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
AASHTO T 180 (2017) Standard Method of Test for Moisture-Density Relations of Soils Using a 4.54-kg (10-lb) Rammer and a 457-mm (18-in.) Drop
AASHTO T 224 (2010) Standard Method of Test for Correction for Coarse Particles in the Soil Compaction Test
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances
ASTM INTERNATIONAL (ASTM)
ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C33/C33M (2016) Standard Specification for Concrete Aggregates
ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-µm (No. 200) Sieve in Soils by Washing
ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place
SECTION 31 00 00 Page 3 by Sand-Cone Method
ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D2487 (2017) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System)
ASTM D4318 (2017 ; E 2018 ) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils
ASTM D6938 (2017a) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft.
(600 kN-m/cu. m.))
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 600/4-79/020 (1983) Methods for Chemical Analysis of Water and Wastes
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste:
Physical/Chemical Methods
1.3 DEFINITIONS
1.3.1 Satisfactory Materials
Satisfactory materials comprise any materials classified by ASTM D2487 as
GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM, SW-SM, SC, SW-SC,
SP-SM, and SP-SC, . Satisfactory materials for grading comprise stones less than 3 8 inches , except for fill material for pavements and railroads which comprise stones less than 3 inches in any dimension.
1.3.2 Unsatisfactory Materials
Materials which do not comply with the requirements for satisfactory materials are unsatisfactory. Unsatisfactory materials also include man-made fills; trash; refuse; backfills from previous construction; and material classified as satisfactory which contains root and other organic matter or frozen material. Notify the Contracting Officer when encountering any contaminated materials.
1.3.3 Cohesionless and Cohesive Materials
Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will be
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ADDENDUM 006: 06-15-2021
cjgray Cross-Out cjgray Underline cjgray Text Box identified as cohesionless only when the fines are nonplastic. Perform testing, required for classifying materials, in accordance with ASTM D4318, ASTM C136/C136M and ASTM D1140.
1.3.4 Degree of Compaction
Degree of compaction required, except as noted in the second sentence, is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557 abbreviated as a percent of laboratory maximum density. Since ASTM D1557 applies only to soils that have 30 percent or less by weight of their particles retained on the 3/4 inch sieve, express the degree of compaction for material having more than 30 percent by weight of their particles retained on the 3/4 inch sieve as a percentage of the maximum density in accordance with AASHTO T 180 and corrected with AASHTO T 224 . To maintain the same percentage of coarse material, use the "remove and replace" procedure as described in NOTE 8 of Paragraph 7.2 in AASHTO T 180 .
1.3.5 Topsoil
Material suitable for topsoils obtained from offsite areas is defined as:
Natural, friable soil representative of productive, well-drained soils in the area, free of subsoil, stumps, rocks larger than one inch diameter, brush, weeds, toxic substances, and other material detrimental to plant growth. Amend topsoil pH range to obtain a pH of 5.5 to 7.
1.3.6 Hard/Unyielding Materials
Hard/Unyielding materials comprise weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" with stones greater than 3 inch in any dimension or as defined by the pipe manufacturer, whichever is smaller. These materials usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.
1.3.7 Rock
Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1/2 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.
1.3.8 Unstable Material
Unstable materials are too wet to properly support the utility pipe, conduit, or appurtenant structure.
1.3.9 Select Granular Material
1.3.9.1 General Requirements
Select granular material consist of materials classified as GW, GP, SW, or SP, by ASTM D2487 where indicated. The liquid limit of such material must not exceed 35 percent when tested in accordance with ASTM D4318. The
SECTION 31 00 00 Page 5
ADDENDUM 006: 06-15-2021
cjgray Cross-Out cjgray plasticity index must not be greater than 12 percent when tested in accordance with ASTM D4318, and not more than 35 percent by weight may be finer than No. 200 sieve when tested in accordance with ASTM D1140.
1.3.10 Initial Backfill Material
Initial backfill consists of select granular material or satisfactory materials free from rocks 3 inches or larger in any dimension.
1.3.11 Expansive Soils
Expansive soils are defined as soils that have a plasticity index equal to or greater than 20 when tested in accordance with ASTM D4318.
1.4 SYSTEM DESCRIPTION
1.4.1 Classification of Excavation
No consideration will be given to the nature of the materials, and all excavation will be designated as unclassified excavation.
1.4.2 Dewatering Work Plan
Submit procedures for accomplishing dewatering work.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Dewatering Work Plan ; G
SD-03 Product Data
Utilization of Excavated Materials ; G
SD-06 Test Reports
Testing
Borrow Site Testing
SD-07 Certificates
Testing
PART 2 PRODUCTS
2.1 REQUIREMENTS FOR OFFSITE SOILS
Test offsite soils brought in for use as backfill for Total Petroleum Hydrocarbons (TPH), Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and full Toxicity Characteristic Leaching Procedure (TCLP) including ignitability, corrosivity and reactivity. Backfill shall contain a
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cjgray Cross-Out cjgray maximum of 100 parts per million (ppm) of total petroleum hydrocarbons (TPH) and a maximum of 10 ppm of the sum of Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and shall pass the TCPL test. Determine TPH concentrations by using EPA 600/4-79/020 Method 418.1. Determine BTEX concentrations by using EPA SW-846.3-3 Method 5030/8020. Perform TCLP in accordance with EPA SW-846.3-3 Method 1311. Provide Borrow Site Testing for TPH, BTEX and TCLP from a composite sample of material from the borrow site, with at least one test from each borrow site. Do not bring material onsite until tests have been approved by the Contracting Officer.
2.2 BURIED WARNING AND IDENTIFICATION TAPE
Provide polyethylene plastic and metallic core or metallic-faced, acid-and alkali-resistant, polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines.
Provide tape on rolls, 3 inches minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Provide permanent color and printing, unaffected by moisture or soil.
Warning Tape Color Codes
Red Electric
Yellow Gas, Oil; Dangerous Materials
Orange Telephone and Other Communications
Blue Water Systems
Green Sewer Systems
White Steam Systems
Gray Compressed Air
2.2.1 Warning Tape for Metallic Piping
Provide acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.003 inch and a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation.
2.2.2 Detectable Warning Tape for Non-Metallic Piping
Provide polyethylene plastic tape conforming to the width, color, and printing requirements specified above, with a minimum thickness of 0.004 inch , and a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Manufacture tape with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
SECTION 31 00 00 Page 7
2.3 DETECTION WIRE FOR NON-METALLIC PIPING
Insulate a single strand, solid copper detection wire with a minimum of 12
AWG.
2.4 CAPILLARY WATER BARRIER
Provide capillary water barrier of clean, poorly graded crushed rock, crushed gravel, or uncrushed gravel placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to the area immediately below. Conform to ASTM C33/C33M for fine aggregate grading with a maximum of 3 percent by weight passing ASTM D1140, No. 200 sieve, or 1-1/2 inch and no more than 2 percent by weight passing the No.
4 size sieve or coarse aggregate Size 57, 67, or 77.
PART 3 EXECUTION
3.1 STRIPPING OF TOPSOIL
Where indicated or directed, strip topsoil to a depth of 4 inches . Spread topsoil on areas already graded and prepared for topsoil, or transported and deposited in stockpiles convenient to areas that are to receive application of the topsoil later, or at locations indicated or specified.
Keep topsoil separate from other excavated materials, brush, litter, objectionable weeds, roots, stones larger than 2 inches in diameter, and other materials that would interfere with planting and maintenance operations. Remove from the site any surplus of topsoil from excavations and gradings.
3.2 GENERAL EXCAVATION
Perform excavation of every type of material encountered within the limits of the project to the lines, grades, and elevations indicated and as specified. Perform the grading in accordance with the typical sections shown and the tolerances specified in paragraph FINISHING. Transport satisfactory excavated materials and place in fill or embankment within the limits of the work. Excavate unsatisfactory materials encountered within the limits of the work below grade and replace with satisfactory materials as directed. Include such excavated material and the satisfactory material ordered as replacement in excavation. Dispose surplus satisfactory excavated material not required for fill or embankment in areas approved for surplus material storage or designated waste areas. Dispose unsatisfactory excavated material in designated waste or spoil areas. During construction, perform excavation and fill in a manner and sequence that will provide proper drainage at all times.
Excavate material required for fill or embankment in excess of that produced by excavation within the grading limits from the borrow areas indicated or from other approved areas selected by the Contractor as specified.
3.2.1 Ditches, Gutters, and Channel Changes
Finish excavation of ditches, gutters, and channel changes by cutting accurately to the cross sections, grades, and elevations shown on Drawing Sheet No. CG101. Do not excavate ditches and gutters below grades shown.
Backfill the excessive open ditch or gutter excavation with satisfactory, thoroughly compacted, material or with suitable stone or cobble to grades shown. Dispose excavated material as shown or as directed, except in no case allow material be deposited a maximum 4 feet from edge of a ditch.
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Maintain excavations free from detrimental quantities of leaves, brush, sticks, trash, and other debris until final acceptance of the work.
3.2.2 Drainage
Provide for the collection and disposal of surface and subsurface water encountered during construction. Completely drain construction site during periods of construction to keep soil materials sufficiently dry.
Construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity and or provide temporary ditches, swales, and other drainage features and equipment as required to maintain dry soils. When unsuitable working platforms for equipment operation and unsuitable soil support for subsequent construction features develop, remove unsuitable material and provide new soil material as specified herein. It is the responsibility of the Contractor to assess the soil and ground water conditions presented by the plans and specifications and to employ necessary measures to permit construction to proceed.
3.2.3 Dewatering
Control groundwater flowing toward or into excavations to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. Do not permit French drains, sumps, ditches or trenches within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Take control measures by the time the excavation reaches the water level in order to maintain the integrity of the in situ material. While the excavation is open, maintain the water level continuously, at least 2 feet below the working level.
3.2.4 Trench Excavation Requirements
Excavate the trench as recommended by the manufacturer of the pipe to be installed. Slope trench walls below the top of the pipe, or make vertical, and of such width as recommended in the manufacturer's printed installation manual. Provide vertical trench walls where no manufacturer's printed installation manual is available. Shore trench walls more than 4 feet high, cut back to a stable slope, or provide with equivalent means of protection for employees who may be exposed to moving ground or cave in. Shore vertical trench walls more than 8 feet high.
Excavate trench walls which are cut back to at least the angle of repose of the soil. Give special attention to slopes which may be adversely affected by weather or moisture content. Do not exceed the trench width below the pipe top of 24 inches plus pipe outside diameter (O.D.) for pipes of less than 24 inches inside diameter, and do not exceed 36 inches plus pipe outside diameter for sizes larger than 24 inches inside diameter. Where recommended trench widths are exceeded, provide redesign, stronger pipe, or special installation procedures by the Contractor. The Contractor is responsible for the cost of redesign, stronger pipe, or special installation procedures without any additional cost to the Government.
3.2.4.1 Bottom Preparation
Grade the bottoms of trenches accurately to provide uniform bearing and
SECTION 31 00 00 Page 9 support for the bottom quadrant of each section of the pipe. Excavate bell holes to the necessary size at each joint or coupling to eliminate point bearing. Remove stones of 3 inch or greater in any dimension, or as recommended by the pipe manufacturer, whichever is smaller, to avoid point bearing.
3.2.4.2 Removal of Unyielding Material
Where overdepth is not indicated and unyielding material is encountered in the bottom of the trench, remove such material 4 inch below the required grade and replaced with suitable materials as provided in paragraph
BACKFILLING AND COMPACTION.
3.2.4.3 Removal of Unstable Material
Where unstable material is encountered in the bottom of the trench, remove such material to the depth directed and replace it to the proper grade with select granular material as provided in paragraph BACKFILLING AND COMPACTION. When removal of unstable material is required due to the Contractor's fault or neglect in performing the work, the Contractor is responsible for excavating the resulting material and replacing it without additional cost to the Government.
3.2.5 Underground Utilities
The Contractor is responsible for movement of construction machinery and equipment over pipes and utilities during construction. Perform work adjacent to non-Government utilities as indicated in accordance with procedures outlined by utility company. Excavation made with power-driven equipment is not permitted within 2 feet of known Government-owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer.
3.3 SELECTION OF BORROW MATERIAL
Select borrow material to meet the requirements and conditions of the particular fill or embankment for which it is to be used. Obtain borrow material from the borrow areas from approved private sources. Unless otherwise provided in the contract, the Contractor is responsible for obtaining the right to procure material, pay royalties and other charges involved, and bear the expense of developing the sources, including rights-of-way for hauling from the owners. Borrow material from approved sources on Government-controlled land may be obtained without payment of royalties. Unless specifically provided, do not obtain borrow within the limits of the project site without prior written approval. Consider necessary clearing, grubbing, and satisfactory drainage of borrow pits and the disposal of debris thereon related operations to the borrow excavation.
3.4 GRADING AREAS
Where indicated, divide work into grading areas within which satisfactory excavated material will be placed in embankments, fills, and required backfills. Do not haul satisfactory material excavated in one grading
SECTION 31 00 00 Page 10 area to another grading area except when so directed in writing. Place and grade stockpiles of satisfactory as specified. Keep stockpiles in a neat and well drained condition, giving due consideration to drainage at all times. Clear, grub, and seal by rubber-tired equipment, the ground surface at stockpile locations; separately stockpile excavated satisfactory and unsatisfactory materials. Protect stockpiles of satisfactory materials from contamination which may destroy the quality and fitness of the stockpiled material. If the Contractor fails to protect the stockpiles, and any material becomes unsatisfactory, remove and replace such material with satisfactory material from approved sources.
3.5 FINAL GRADE OF SURFACES TO SUPPORT CONCRETE
Do not excavate to final grade until just before concrete is to be placed. Only use excavation methods that will leave the foundation rock in a solid and unshattered condition. Roughen the level surfaces, and cut the sloped surfaces, as indicated, into rough steps or benches to provide a satisfactory bond. Protect shales from slaking and all surfaces from erosion resulting from ponding or water flow.
3.6 GROUND SURFACE PREPARATION
3.6.1 General Requirements
Remove and replace unsatisfactory material with satisfactory materials, as directed by the Contracting Officer, in surfaces to receive fill or in excavated areas. Scarify the surface to a depth of 6 inches before the fill is started. Plow, step, bench, or break up sloped surfaces steeper than 1 vertical to 4 horizontal so that the fill material will bond with the existing material. When subgrades are less than the specified density, break up the ground surface to a minimum depth of 6 inches , pulverizing, and compacting to the specified density. When the subgrade is part fill and part excavation or natural ground, scarify the excavated or natural ground portion to a depth of 12 inches and compact it as specified for the adjacent fill.
3.6.2 Frozen Material
Do not place material on surfaces that are muddy, frozen, or contain frost. Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, or other approved equipment well suited to the soil being compacted. Moisten material as necessary to plus or minus 2 percent of optimum moisture.
3.7 UTILIZATION OF EXCAVATED MATERIALS
Dispose unsatisfactory materials removing from excavations into designated waste disposal or spoil areas. Use satisfactory material removed from excavations, insofar as practicable, in the construction of fills, embankments, subgrades, shoulders, bedding (as backfill), and for similar purposes. Submit procedure and location for disposal of unused satisfactory material. Submit proposed source of borrow material . Do not waste any satisfactory excavated material without specific written authorization. Dispose of satisfactory material, authorized to be wasted, in designated areas approved for surplus material storage or designated waste areas as directed. Clear and grub newly designated waste areas on Government-controlled land before disposal of waste material thereon.
Stockpile and use coarse rock from excavations for constructing slopes or embankments adjacent to streams, or sides and bottoms of channels and for
SECTION 31 00 00 Page 11 protecting against erosion. Do not dispose excavated material to obstruct the flow of any stream, endanger a partly finished structure, impair the efficiency or appearance of any structure, or be detrimental to the completed work in any way.
3.8 BURIED TAPE AND DETECTION WIRE
3.8.1 Buried Warning and Identification Tape
Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade.
3.8.2 Buried Detection Wire
Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. Extend the wire continuously and unbroken, from manhole to manhole. Terminate the ends of the wire inside the manholes at each end of the pipe, with a minimum of 3 feet of wire, coiled, remaining accessible in each manhole. Furnish insulated wire over it's entire length. Install wires at manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, terminate the wire in the valve pit at the pump station end of the pipe.
3.9 BACKFILLING AND COMPACTION
Place backfill adjacent to any and all types of structures, in successive horizontal layers of loose materia not more than 8 inches in depth.
Compact to at least 90 percent laboratory maximum density for cohesive materials or 95 percent laboratory maximum density for cohesionless materials, to prevent wedging action or eccentric loading upon or against the structure. Backfill material must be within the range of -2 to +2 percent of optimum moisture content at the time of compaction.
Prepare ground surface on which backfill is to be placed and provide compaction requirements for backfill materials in conformance with the applicable portions of paragraphs GROUND SURFACE PREPARATION. Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or other approved equipment.
3.9.1 Trench Backfill
Backfill trenches to the grade shown.
3.9.1.1 Replacement of Unyielding Material
Replace unyielding material removed from the bottom of the trench with select granular material or initial backfill material.
3.9.1.2 Replacement of Unstable Material
Replace unstable material removed from the bottom of the trench or excavation with select granular material placed in layers not exceeding 6 inches loose thickness.
3.9.1.3 Bedding and Initial Backfill
Place initial backfill material and compact it with approved tampers to a
SECTION 31 00 00 Page 12 height of at least one foot above the utility pipe or conduit. Bring up the backfill evenly on both sides of the pipe for the full length of the pipe. Take care to ensure thorough compaction of the fill under the haunches of the pipe. Except as specified otherwise in the individual piping section, p Provide bedding for buried piping in accordance with AWWA C600, Type 4, except as specified herein and on the drawings .
Compact backfill to top of pipe to 95 percent of ASTM D698 maximum density. Provide plastic piping with bedding to spring line of pipe.
Provide materials as follows:
3.9.1.3.1 Class I
Angular, 0.25 to 1.5 inch , graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
3.9.1.3.2 Class II
Coarse sands and gravels with maximum particle size of 1.5 inch , including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class as specified in ASTM D2487.
3.9.1.3.3 Sand
Clean, coarse-grained sand classified as SW or SP by ASTM D2487 for bedding and backfill
3.9.1.3.4 Gravel and Crushed Stone
Clean, coarsely graded natural gravel, crushed stone or a combination thereof identified as GW or GP in accordance with ASTM D2487 for bedding and backfill. Do not exceed maximum particle size of 1.5 inches .
3.9.1.4 Final Backfill
Fill the remainder of the trench, except for special materials for roadways, with satisfactory material. Place backfill material and compact as follows:
3.9.1.4.1 Roadways All Trenching
Place backfill up to the required elevation as specified. Do not permit water flooding or jetting methods of compaction.
3.9.1.4.2 Sidewalks, Turfed or Seeded Areas and Miscellaneous Areas
Deposit backfill in layers of a maximum of 12 inches loose thickness, and compact it to 85 percent maximum density for cohesive soils and 90 percent maximum density for cohesionless soils.
3.9.2 Geotechnical Oversight
All backfilling and compaction shall be performed with a Contractor provided geotechnical engineer present and observing existing soil conditions of the trench prior to placement of bedding and backfilling to verify there are no anomalous conditions present that could adversely affect site settlement and/or drainage characteristics of the area. The geotechnical engineer shall also observe bedding and backfill placement to
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FORMS.
3.10 SPECIAL REQUIREMENTS
Special requirements for both excavation and backfill relating to the specific utilities are as follows:
3.10.1 Electrical Distribution System
Provide a minimum cover of 24 inches from the finished grade to direct burial cable and conduit or duct line, unless otherwise indicated.
3.11 EMBANKMENTS
3.11.1 Earth Embankments
Construct earth embankments from satisfactory materials free of organic or frozen material and rocks with any dimension greater than 3 inches . Place the material in successive horizontal layers of loose material not more than 8 inches in depth. Spread each layer uniformly on a soil surface that has been moistened or aerated as necessary, and scarified or otherwise broken up so that the fill will bond with the surface on which it is placed. After spreading, plow, disk, or otherwise break up each layer; moisten or aerate as necessary; thoroughly mix; and compact to at least 90 percent laboratory maximum density for cohesive materials or 95 percent laboratory maximum density for cohesionless materials. Backfill material must be within the range of -2 to +2 percent of optimum moisture content at the time of compaction.
Compaction requirements for the upper portion of earth embankments forming subgrade for pavements are identical with those requirements specified in paragraph SUBGRADE PREPARATION. Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or other approved equipment.
3.12 SUBGRADE PREPARATION
3.12.1 Proof Rolling
Finish proof rolling on an exposed subgrade free of surface water (wet conditions resulting from rainfall) which would promote degradation of an otherwise acceptable subgrade. After stripping, proof roll the existing subgrade of the proposed pavement and structures with six passes of a dump truck loaded with 4 cubic yards of soil . Operate the truck in a systematic manner to ensure the number of passes over all areas, and at speeds between 2-1/2 to 3-1/2 mph . Notify the Contracting Officer a minimum of 3 days prior to proof rolling. Perform proof rolling in the presence of the Contracting Officer. Undercut rutting or pumping of material as directed by the Contracting Officer and replace with select material Granular Material .
3.12.2 Construction
Shape subgrade to line, grade, and cross section, and compact as specified. Include plowing, disking, and any moistening or aerating required to obtain specified compaction for this operation. Remove soft or otherwise unsatisfactory material and replace with satisfactory
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3.12.3 Compaction
Finish compaction by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, vibratory compactors, or other approved equipment.
Except for paved areas and railroads, compact each layer of the embankment to at least 90 percent of laboratory maximum density.
3.12.3.1 Subgrade for Pavements
Compact subgrade for pavements to at least 95 percentage laboratory maximum density for the depth below the surface of the pavement shown.
When more than one soil classification is present in the subgrade, thoroughly blend, reshape, and compact the top 8 inch of subgrade.
3.13 FINISHING
Finish the surface of excavations, embankments, and subgrades to a smooth and compact surface in accordance with the lines, grades, and cross sections or elevations shown. Provide the degree of finish for graded areas within 0.1 foot of the grades and elevations indicated except that the degree of finish for subgrades specified in paragraph SUBGRADE PREPARATION. Finish gutters and ditches in a manner that will result in effective drainage. Finish the surface of areas to be turfed from settlement or washing to a smoothness suitable for the application of turfing materials. Repair graded, topsoiled, or backfilled areas prior to acceptance of the work, and re-established grades to the required elevations and slopes.
3.13.1 Subgrade and Embankments
During construction, keep embankments and excavations shaped and drained.
Maintain ditches and drains along subgrade to drain effectively at all times. Do not disturb the finished subgrade by traffic or other operation. Protect and maintain the finished subgrade in a satisfactory condition until ballast, subbase, base, or pavement is placed. Do not permit the storage or stockpiling of materials on the finished subgrade.
Do not lay subbase, base course, ballast, or pavement until the subgrade has been checked and approved, and in no case place subbase, base, surfacing, pavement, or ballast on a muddy, spongy, or frozen subgrade.
3.13.2 Capillary Water Barrier
Place a capillary water barrier under concrete floor and area-way slabs grade directly on the subgrade and compact with a minimum of two passes of a hand-operated plate-type vibratory compactor.
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3.13.3 Grading Around Structures
Construct areas within 5 feet outside of each building and structure line true-to-grade, shape to drain, and maintain free of trash and debris until final inspection has been completed and the work has been accepted.
3.14 PLACING TOPSOIL
On areas to receive topsoil, prepare the compacted subgrade soil to a 2 inches depth for bonding of topsoil with subsoil. Spread topsoil evenly to a thickness of 4 inch and grade to the elevations and slopes shown. Do not spread topsoil when frozen or excessively wet or dry. Obtain material required for topsoil in excess of that produced by excavation within the grading limits from offsite areas.
3.15 TESTING
Perform testing by a Corps validated commercial testing laboratory or the Contractor's validated testing facility. Submit qualifications of the Corps validated commercial testing laboratory or the Contractor's validated testing facilities. If the Contractor elects to establish testing facilities, do not permit work requiring testing until the Contractor's facilities have been inspected, Corps validated and approved by the Contracting Officer.
a. Determine field in-place density in accordance with ASTM D1556/D1556M .
b. When test results indicate, as determined by the Contracting Officer, that compaction is not as specified, remove the material, replace and recompact to meet specification requirements.
c. Perform tests on recompacted areas to determine conformance with specification requirements. Appoint a registered professional civil engineer to certify inspections and test results. These certifications shall state that the tests and observations were performed by or under the direct supervision of the engineer and that the results are representative of the materials or conditions being certified by the tests. The following number of tests, if performed at the appropriate time, will be the minimum acceptable for each type operation.
3.15.1 Fill and Backfill Material Gradation
One test per 100 cubic yards stockpiled or in-place source material.
Determine gradation of fill and backfill material in accordance with
ASTM C136/C136M.
3.15.2 In-Place Densities
a. One test per 2500 square feet , or fraction thereof, of each lift of fill or backfill areas compacted by other than hand-operated machines.
b. One test per 5000 square feet , or fraction thereof, of each lift of fill or backfill areas compacted by hand-operated machines.
3.15.3 Check Tests on In-Place Densities
If ASTM D6938 is used, check in-place densities by ASTM D1556/D1556M as follows:
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a. One check test per lift for each 25000 square feet , or fraction thereof, of each lift of fill or backfill compacted by other than hand-operated machines.
b. One check test per lift for each 50000 square feet , of fill or backfill areas compacted by hand-operated machines.
3.15.4 Tests on in-place Densities in Trenches
At least one test per lift per each 50 foot section of trench.
3.15.5 Moisture Contents
In the stockpile, excavation, or borrow areas, perform a minimum of two tests per day per type of material or source of material being placed during stable weather conditions. During unstable weather, perform tests as dictated by local conditions and approved by the Contracting Officer.
3.15.6 Optimum Moisture and Laboratory Maximum Density
Perform tests for each type material or source of material including borrow material to determine the optimum moisture and laboratory maximum density values. One representative test per 100 cubic yards of fill and backfill, or when any change in material occurs which may affect the optimum moisture content or laboratory maximum density.
3.15.7 Tolerance Tests for Subgrades
Perform continuous checks on the degree of finish specified in paragraph SUBGRADE PREPARATION during construction of the subgrades.
3.16 DISPOSITION OF SURPLUS MATERIAL
Remove surplus material or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber from Government property and delivered to a licensed/permitted facility or to a location approved by the Contracting Officer.
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