Amendment 0007_03 30 00_added.pdf
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- MCRC Fire Protection System & Gates Upgrade Federal contract opportunity
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- W912DS21B0009
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This solicitation notice describes a forthcoming small business set-aside construction contract to upgrade the fire protection system and gates for the Marine Corps Reserve Center in Brooklyn, New York. The project involves replacing an aging fire protection system with a new water storage tank, pump, and associated piping. It also includes replacing manual gates with new gates and fencing, repairing and reconfiguring driveways to conform to state guidelines, and installing a turnkey guardhouse. Offerors must monitor the SAM website between April 15th and May for the solicitation and any amendments. Questions are due by email to the named Contract Specialist. The construction value is estimated between $1M to $5M, and the period of performance is 365 calendar days from notice to proceed. The applicable NAICS code is 236220.
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Civil and Fire Suppression MAY 2021
MCRC BROOKLYN, NY 2018-117-10
SECTION TABLE OF CONTENTS
DIVISION 03 - CONCRETE
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19, CHG 2: 05/21
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.3 SUBMITTALS
1.4 MODIFICATION OF REFERENCES
1.5 DELIVERY, STORAGE, AND HANDLING
1.5.1 Reinforcement
1.5.1.1 Epoxy Coated Reinforcing Steel
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Concrete Mix Design
1.6.2 Shop Drawings
1.6.2.1 Reinforcing Steel
1.6.3 Control Submittals
1.6.3.1 Pumping Concrete
1.6.3.2 Silica Fume Manufacturer's Representative
1.6.3.3 Safety Data Sheets
1.6.4 Test Reports
1.6.4.1 Pozzolan
1.6.4.2 Slag Cement
1.6.4.3 Aggregates
1.6.4.4 Fiber-Reinforced Concrete
1.6.5 Quality Control Plan
1.6.6 Quality Control Personnel Certifications
1.6.6.1 Quality Manager Qualifications
1.6.6.2 Field Testing Technician and Testing Agency
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
1.6.8 Laboratory Accreditation
1.7 ENVIRONMENTAL REQUIREMENTS
1.7.1 Submittals for Environmental Performance
1.8 SUSTAINABLE DESIGN REQUIREMENTS
1.8.1 Local/Regional Materials
1.8.2 Forest Stewardship Council (FSC) Certification
1.9 QUALIFICATIONS FOR WELDING WORK
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
2.1.1 Wood Forms
2.1.1.1 Concrete Form Plywood (Standard Rough)
2.1.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
2.1.2 Plastic Forms
2.1.3 Carton Forms
2.1.4 Steel Forms
2.2 FORMWORK ACCESSORIES
SECTION 03 30 00 Page 1
ADDENDUM 006: 06-15-2021
cjgray Text Box New Section Addendum 006: 06-15-2021
2.2.1 Form Ties
2.2.2 Waterstops
2.2.2.1 PVC Waterstop
2.2.2.2 Rubber Waterstop
2.2.2.3 Thermoplastic Elastomeric Rubber Waterstop
2.2.2.4 Hydrophilic Waterstop
2.2.3 Biodegradable Form Release Agent
2.2.4 Chamfer Materials
2.2.5 Construction and movement joints
2.2.6 Other Embedded items
2.3 CONCRETE MATERIALS
2.3.1 Cementitious Materials
2.3.1.1 Portland Cement
2.3.1.2 Slag Cement
2.3.1.3 Silica Fume
2.3.1.4 Other Supplementary Cementitious Materials
2.3.2 Water
2.3.3 Aggregate
2.3.3.1 Normal-Weight Aggregate
2.3.3.2 Lightweight Aggregate
2.3.3.3 Recycled Aggregate Materials
2.3.4 Admixtures
2.4 MISCELLANEOUS MATERIALS
2.4.1 Concrete Curing Materials
2.4.2 Nonshrink Grout
2.4.3 Floor Finish Materials
2.4.3.1 Liquid Chemical Floor Hardeners and Sealers
2.4.3.2 Abrasive Aggregate for Nonslip Aggregate Finish
2.4.3.3 Aggregate for Heavy-Duty Wear-Resistant Finish
2.4.3.4 Aggregate for Heavy-Duty Floor Topping
2.4.4 Expansion/Contraction Joint Filler
2.4.5 Joint Sealants
2.4.5.1 Horizontal Surfaces, 3 Percent Slope, Maximum
2.4.5.2 Vertical Surfaces Greater Than 3 Percent Slope
2.4.5.3 Preformed Polychloroprene Elastomeric Type
2.4.5.4 Lubricant for Preformed Compression Seals
2.4.6 Vapor Retarder
2.4.7 Dovetail Anchor Slot
2.5 CONCRETE MIX DESIGN
2.5.1 Properties and Requirements
2.5.2 Durability
2.5.2.1 Alkali-Aggregate Reaction
2.5.2.2 Freezing and Thawing Resistance
2.5.2.3 Corrosion and Chloride Content
2.5.2.4 Sulfate Resistance
2.5.2.5 Concrete Temperature
2.5.2.6 Concrete permeability
2.5.3 Trial Mixtures
2.5.4 Ready-Mix Concrete
2.6 REINFORCEMENT
2.6.1 Reinforcing Bars
2.6.1.1 Galvanized Reinforcing Bars
2.6.1.2 Epoxy-Coated Reinforcing Bars
2.6.1.3 Dual-coated Reinforcing Bars
2.6.1.4 Stainless Steel Reinforcing Bars
2.6.1.5 Headed Reinforcing Bars
2.6.1.6 Bar Mats
2.6.1.7 Headed Shear Stud Reinforcement
2.6.2 Mechanical Reinforcing Bar Connectors
SECTION 03 30 00 Page 2
ADDENDUM 006: 06-15-2021
2.6.3 Wire
2.6.4 Welded wire reinforcement
2.6.5 Reinforcing Bar Supports
2.6.6 Reinforcing Fibers
2.6.6.1 Synthetic Fibers
2.6.6.2 Steel Fibers
2.6.7 Dowels for Load Transfer in Floors
2.6.8 Welding
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
3.2.1 General
3.2.2 Subgrade Under Foundations and Footings
3.2.3 Subgrade Under Slabs on Ground
3.2.4 Edge Forms and Screed Strips for Slabs
3.2.5 Reinforcement and Other Embedded Items
3.3 FORMS
3.3.1 Coating
3.3.2 Reshoring
3.3.3 Reuse
3.3.4 Forms for Standard Rough Form Finish
3.3.5 Forms for Standard Smooth Form Finish
3.3.6 Form Ties
3.3.7 Forms for Concrete Pan Joist Construction
3.3.8 Tolerances for Form Construction
3.3.9 Removal of Forms and Supports
3.3.10 Strength of Concrete Required for Removal of Formwork
3.4 WATERSTOP INSTALLATION AND SPLICES
3.4.1 PVC Waterstop
3.4.2 Rubber Waterstop
3.4.3 Thermoplastic Elastomeric Rubber Waterstop
3.4.4 Hydrophilic Waterstop
3.5 PLACING REINFORCEMENT AND MISCELLANEOUS MATERIALS
3.5.1 General
3.5.2 Vapor Retarder
3.5.3 Perimeter Insulation
3.5.4 Reinforcement Supports
3.5.5 Epoxy Coated Reinforcing
3.5.5.1 Epoxy Coated Reinforcing Steel Placement and Coating Repair
3.5.6 Splicing
3.5.7 Future Bonding
3.5.8 Setting Miscellaneous Material
3.5.9 Fabrication
3.5.10 Placing Reinforcement
3.5.11 Spacing of Reinforcing Bars
3.5.12 Concrete Protection for Reinforcement
3.5.13 Welding
3.6 BATCHING, MEASURING, MIXING, AND TRANSPORTING CONCRETE
3.6.1 Measuring
3.6.2 Mixing
3.6.3 Transporting
3.7 PLACING CONCRETE
3.7.1 Footing Placement
3.7.2 Pumping
3.7.3 Cold Weather
3.7.4 Hot Weather
3.7.5 Bonding
SECTION 03 30 00 Page 3
3.8 WASTE MANAGEMENT
3.8.1 Mixing Equipment
3.8.2 Hardened, Cured Waste Concrete
3.8.3 Reinforcing Steel
3.8.4 Other Waste
3.9 SURFACE FINISHES EXCEPT FLOOR, SLAB, AND PAVEMENT FINISHES
3.9.1 Defects
3.9.2 Not Against Forms (Top of Walls)
3.9.3 Formed Surfaces
3.9.3.1 Tolerances
3.9.3.2 As-Cast Rough Form
3.9.3.3 Standard Smooth Finish
3.10 FLOOR, SLAB, AND PAVEMENT FINISHES AND MISCELLANEOUS CONSTRUCTION
3.10.1 Finish
3.10.1.1 Scratched
3.10.1.2 Concrete Containing Silica Fume
3.10.1.3 Steel Troweled
3.10.1.4 Nonslip Finish
3.10.1.5 Broomed
3.10.1.6 Concrete Toppings Placement
3.10.1.7 Colored Wear-Resistant Finish
3.10.1.8 Heavy-Duty Wear-Resistant Finish
3.10.2 Flat Floor Finishes
3.10.2.1 Measurement of Floor Tolerances
3.10.2.2 Remedies for Out of Tolerance Work
3.10.3 Concrete Walks
3.10.4 Pits and Trenches
3.10.5 Curbs
3.10.6 Splash Blocks
3.11 JOINTS
3.11.1 Construction Joints
3.11.1.1 Maximum Allowable Construction Joint Spacing
3.11.1.2 Construction Joints for Constructability Purposes
3.11.2 Isolation Joints in Slabs on Ground
3.11.3 Contraction Joints in Slabs on Ground
3.11.4 Sealing Joints in Slabs on Ground
3.12 CONCRETE FLOOR TOPPING
3.12.1 Standard Floor Topping
3.12.1.1 Preparations Prior to Placing
3.12.1.2 Placing
3.12.1.3 Finishing
3.12.2 Heavy-Duty Floor Topping
3.12.2.1 Heavy-duty Topping Mixture
3.12.2.2 Base Slab
3.12.2.3 Placing
3.12.2.4 Finishing
3.13 CURING AND PROTECTION
3.13.1 Requirements for Type III, High-Early-Strength Portland Cement
3.13.2 Curing Periods
3.13.3 Curing Formed Surfaces
3.13.4 Curing Unformed Surfaces
3.13.5 Temperature of Concrete During Curing
3.13.6 Protection from Mechanical Injury
3.13.7 Protection After Curing
3.14 FIELD QUALITY CONTROL
3.14.1 Aggregate Testing
3.14.1.1 Fine Aggregate
3.14.1.2 Coarse Aggregate
3.14.2 Concrete Sampling
SECTION 03 30 00 Page 4
3.14.3 Concrete Testing
3.14.3.1 Slump Tests
3.14.3.2 Temperature Tests
3.14.3.3 Compressive Strength Tests
3.14.3.4 Air Content
3.14.3.5 Unit Weight of Structural Concrete
3.14.3.6 Chloride Ion Concentration
3.14.3.7 Strength of Concrete Structure
3.14.3.8 Non-Conforming Materials
3.14.3.9 Testing Concrete Structure for Strength
3.15 REPAIR, REHABILITATION AND REMOVAL
3.15.1 Crack Repair
3.15.2 Repair of Weak Surfaces
3.15.3 Failure of Quality Assurance Test Results
-- End of Section Table of Contents --
SECTION 03 30 00 Page 5
SECTION 03 30 00
CAST-IN-PLACE CONCRETE
02/19, CHG 2: 05/21
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO
ACI 301 (2016) Specifications for Structural Concrete
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304.2R (2017) Guide to Placing Concrete by Pumping Methods
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 305R (2010) Guide to Hot Weather Concreting
ACI 306R (2016) Guide to Cold Weather Concreting
ACI 308.1 (2011) Specification for Curing Concrete
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05 with Selected ACI References
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 (1995; R 2004) Basic Hardboard
AMERICAN WELDING SOCIETY (AWS)
AWS D1.4/D1.4M (2011) Structural Welding Code - Reinforcing Steel
SECTION 03 30 00 Page 6
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A184/A184M (2019) Standard Specification for Welded Deformed Steel Bar Mats for Concrete Reinforcement
ASTM A615/A615M (2020) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement
ASTM A767/A767M (2016) Standard Specification for Zinc-Coated (Galvanized) Steel Bars for Concrete Reinforcement
ASTM A775/A775M (2017) Standard Specification for Epoxy-Coated Steel Reinforcing Bars
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A820/A820M (2016) Standard Specification for Steel Fibers for Fiber-Reinforced Concrete
ASTM A884/A884M (2019) Standard Specification for Epoxy-Coated Steel Wire and Welded Wire Reinforcement
ASTM A934/A934M (2016) Standard Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars
ASTM A955/A955M (2020c) Standard Specification for Deformed and Plain Stainless-Steel Bars for Concrete Reinforcement
ASTM A970/A970M (2018) Standard Specification for Headed Steel Bars for Concrete Reinforcement
ASTM A996/A996M (2016) Standard Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement
ASTM A1022/A1022M (2016b) Standard Specification for Deformed and Plain Stainless Steel Wire and Welded Wire for Concrete Reinforcement
ASTM A1044/A1044M (2016a) Standard Specification for Steel
SECTION 03 30 00 Page 7
Stud Assemblies for Shear Reinforcement of Concrete
ASTM A1055/A1055M (2016) Standard Specification for Zinc and Epoxy Dual Coated Steel Reinforcing Bars
ASTM A1060/A1060M (2016b) Standard Specification for Zinc-Coated (Galvanized) Steel Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C31/C31M (2019a) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C39/C39M (2020) Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
ASTM C42/C42M (2020) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C78/C78M (2018) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)
ASTM C94/C94M (2020) Standard Specification for Ready-Mixed Concrete
ASTM C136/C136M (2019) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of Concrete
ASTM C143/C143M (2020) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C150/C150M (2020) Standard Specification for Portland Cement
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C173/C173M (2016) Standard Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the
SECTION 03 30 00 Page 8
Pressure Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C330/C330M (2017a) Standard Specification for Lightweight Aggregates for Structural Concrete
ASTM C494/C494M (2019) Standard Specification for Chemical Admixtures for Concrete
ASTM C567/C567M (2019) Determining Density of Structural Lightweight Concrete
ASTM C595/C595M (2020) Standard Specification for Blended Hydraulic Cements
ASTM C618 (2019) Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C873/C873M (2015) Standard Test Method for Compressive Strength of Concrete Cylinders Cast in Place in Cylindrical Molds
ASTM C900 (2015) Standard Test Method for Pullout Strength of Hardened Concrete
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM C989/C989M (2018a) Standard Specification for Slag Cement for Use in Concrete and Mortars
ASTM C1012/C1012M (2018b) Standard Test Method for Length Change of Hydraulic-Cement Mortars Exposed to a Sulfate Solution
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing Concrete
ASTM C1074 (2019) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C1116/C1116M (2010a; R 2015) Standard Specification for Fiber-Reinforced Concrete
SECTION 03 30 00 Page 9
ASTM C1157/C1157M (2020a) Standard Performance Specification for Hydraulic Cement
ASTM C1218/C1218M (2020c) Standard Test Method for Water-Soluble Chloride in Mortar and Concrete
ASTM C1240 (2020) Standard Specification for Silica Fume Used in Cementitious Mixtures
ASTM C1260 (2014) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar Method)
ASTM C1293 (2008; R 2015) Standard Test Method for Determination of Length Change of Concrete Due to Alkali-Silica Reaction
ASTM C1567 (2013) Standard Test Method for Potential Alkali-Silica Reactivity of Combinations of Cementitious Materials and Aggregate (Accelerated Mortar-Bar Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement Concrete
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in Concrete
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed Compression Seals in Concrete Pavements
ASTM D6690 (2015) Standard Specification for Joint
SECTION 03 30 00 Page 10 and Crack Sealants, Hot Applied, for Concrete and Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
ASTM E1155 (2020) Standard Test Method for Determining Floor Flatness and Floor Levelness Numbers
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
CONCRETE REINFORCING STEEL INSTITUTE (CRSI)
CRSI 10MSP (2018) Manual of Standard Practice
CRSI RB4.1 (2016) Supports for Reinforcement Used in Concrete
FOREST STEWARDSHIP COUNCIL (FSC)
FSC STD 01 001 (2015) Principles and Criteria for Forest Stewardship
NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)
NIST PS 1 (2009) DOC Voluntary Product Standard PS 1-07, Structural Plywood
U.S. ARMY CORPS OF ENGINEERS (USACE)
COE CRD-C 104 (1980) Method of Calculation of the Fineness Modulus of Aggregate
COE CRD-C 513 (1974) Corps of Engineers Specifications for Rubber Waterstops
COE CRD-C 572 (1974) Corps of Engineers Specifications for Polyvinylchloride Waterstops
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FS SS-S-200 (Rev E; Am 1; Notice 1) Sealant, Joint, Two-Component, Jet-Blast-Resistant, Cold-Applied, for Portland Cement Concrete Pavement
SECTION 03 30 00 Page 11
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED NC (2009) Leadership in Energy and Environmental Design(tm) New Construction Rating System
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all portland cement, pozzolan, and slag cement.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after completion of the building. A public location is accessible to persons not responsible for operation or maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it certain characteristics not obtainable with plain concrete mixes.
d. "Supplementary cementing materials" (SCM) include slag cement, natural or calcined pozzolans, and ultra-fine coal ash when used in such proportions to replace the portland cement that result in improvement to sustainability and durability and reduced cost.
e. "Design strength" (f'c) is the specified compressive strength of concrete at time(s) specified in this section to meet structural design criteria.
f. "Mass Concrete" is any concrete system that approaches a maximum temperature of 158 degrees F within the first 72 hours of placement.
In addition, it includes all concrete elements with a section thickness of 3 feet or more regardless of temperature.
g. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the strength, service life and constructability requirements of the project while minimizing the initial and life-cycle cost.
h. "Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic meter or cubic yard) of concrete.
i. "Pozzolan" is a siliceous or siliceous and aluminous material, which in itself possesses little or no cementitious value but will, in finely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties.
j. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mould properly with the desired work (vibration) and without reducing the concrete's quality. Workability depends on water content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of hydration).
1.3 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for
SECTION 03 30 00 Page 12 information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Quality Control Plan ; G
Quality Control Personnel Certifications ; G
Quality Control Organizational Chart
Laboratory Accreditation ; G
Maturity Method Data
SD-02 Shop Drawings
Reinforcing Steel ; G
SD-03 Product Data
Joint Sealants ; ( LEED NC)
Joint Filler ; ( LEED NC)
Formwork Materials
Recycled Aggregate Materials ; ( LEED NC)
Cementitious Materials ; ( LEED NC)
Vapor Retarder
Concrete Curing Materials
Reinforcement ; ( LEED NC)
Liquid Chemical Floor Hardeners and Sealers
Admixtures
Reinforcing Fibers
Mechanical Reinforcing Bar Connectors
Waterstops
Local/Regional Materials ; ( LEED NC)
Biodegradable Form Release Agent
Pumping Concrete
Nonshrink Grout
SD-05 Design Data
SECTION 03 30 00 Page 13
Concrete Mix Design ; G
SD-06 Test Reports
Concrete Mix Design ; G
Pozzolan
Slag Cement
Aggregates
Fiber-Reinforced Concrete ; G
Tolerance Report
Compressive Strength Tests ; G
Unit Weight of Structural Concrete
Chloride Ion Concentration
Air Content
Slump Tests
Water
SD-07 Certificates
Reinforcing Bars
Welder Qualifications
Silica Fume Manufacturer's Representative
Safety Data Sheets
Forest Stewardship Council (FSC) Certification
Field Testing Technician and Testing Agency
SD-08 Manufacturer's Instructions
Curing Compound
1.4 MODIFICATION OF REFERENCES
Accomplish work in accordance with ACI publications except as modified herein. Consider the advisory or recommended provisions to be mandatory.
Interpret reference to the "Building Official," the "Structural Engineer," and the "Architect/Engineer" to mean the Contracting Officer.
1.5 DELIVERY, STORAGE, AND HANDLING
Follow ACI 301 , ACI 304R and ASTM A934/A934M requirements and recommendations. Do not deliver concrete until vapor retarder, forms, reinforcement, embedded items, and chamfer strips are in place and ready for concrete placement. Do not store concrete curing compounds or sealers
SECTION 03 30 00 Page 14 with materials that have a high capacity to a bsorb volatile organic compound (VOC) emissions. Do not store concrete curing compounds or sealers in occupied spaces.
1.5.1 Reinforcement
Store reinforcement of different sizes and shapes in separate piles or racks raised above the ground to avoid excessive rusting. Protect from contaminants such as grease, oil, and dirt. Ensure bar sizes can be accurately identified after bundles are broken and tags removed.
1.5.1.1 Epoxy Coated Reinforcing Steel
Record coating lot on each shipping notice and carefully identify and re-tag bar bundles from bending plant. Provide systems for handling coated bars which have padded contact areas such as, nylon slings, all free of dirt and grit. Lift bundled coated bars with strong back, multiple supports, or platform bridge to prevent sagging and abrasion.
Pad bundling bands where in contact with bars. Do not drop or drag bars or bundles. Store coated bars both in shop and in field, aboveground, on wooden or padded cribbing. Space the dunnage close enough to prevent excessive sags. Stack large quantities of straight bars with adequate protective blocking between layers. Schedule deliveries of epoxy coated bars to the job site to avoid the need for long term storage. Protect from direct sunlight and weather. Cover bars to be stored longer than 12 hours at the job site with opaque polyethylene sheeting or other suitable equivalent protective material.
1.6 QUALITY ASSURANCE
1.6.1 Design Data
1.6.1.1 Concrete Mix Design
Sixty days minimum prior to concrete placement, submit a mix design for each strength and type of concrete. Submit a complete list of materials including type; brand; source and amount of cement, supplementary cementitious materials, fibers, and admixtures; and applicable reference specifications. Submit mill test and all other test for cement, supplementary cementitious materials, aggregates, and admixtures. Provide documentation of maximum nominal aggregate size, gradation analysis, percentage retained and passing sieve, and a graph of percentage retained verses sieve size. Provide mix proportion data using at least three different water-cementitious material ratios for each type of mixture, which produce a range of strength encompassing those required for each type of concrete required. If source material changes, resubmit mix proportion data using revised source material. Provide only materials that have been proven by trial mix studies to meet the requirements of this specification, unless otherwise approved in writing by the Contracting Officer. Indicate clearly in the submittal where each mix design is used when more than one mix design is submitted. Resubmit data on concrete components if the qualities or source of components changes.
For previously approved concrete mix designs used within the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied by material test data conducted within the last six months. Obtain mix design approval from the contracting officer prior to concrete placement.
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1.6.2 Shop Drawings
1.6.2.1 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be pumped.
1.6.3.2 Silica Fume Manufacturer's Representative
The manufacturer's representative must be present at mix plant to ensure proper mix, including high range water reducer, and batching methods during the first 3 days of concrete mix preparation and placement. After which the manufacturer's representative must designate a representative at the concrete producer's plant to ensure the concrete mix procedures meet the silica fume manufacturer's recommendations.
1.6.3.3 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily accessible during each work shift to employees when they are at the construction site.
1.6.4 Test Reports
1.6.4.1 Pozzolan
Submit test results in accordance with ASTM C618 for pozzolan. Submit test results performed within 6 months of submittal date.
1.6.4.2 Slag Cement
Submit test results in accordance with ASTM C989/C989M for slag cement.
Submit test results performed within 6 months of submittal date.
1.6.4.3 Aggregates
Submit test results in accordance with ASTM C33/C33M, or ASTM C330/C330M for lightweight aggregate, and ASTM C1293 or ASTM C1567 as required in the paragraph titled ALKALI-AGGREGATE REACTION.
1.6.4.4 Fiber-Reinforced Concrete
Test to determine flexural toughness index I5 in accordance with
ASTM C1116/C1116M .
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1.6.5 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification program inclusive of associated sampling and testing. All quality control reports must be provided to the Contracting Officer, Quality Manager and Concrete Supplier. Maintain a copy of ACI SP-15 and CRSI 10MSP at project site.
1.6.6 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the names and qualifications of the individuals in those positions and a quality control organizational chart defining the quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by the Contractor.
Submit American Concrete Institute certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman or Journeyman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians: ACI Concrete Field Testing Technician, Grade I.
1.6.6.1 Quality Manager Qualifications
The quality manager must hold a current license as a professional engineer in a U.S. state or territory with experience on at least five similar projects. Evidence of extraordinary proven experience may be considered by the Contracting Officer as sufficient to act as the Quality Manager.
1.6.6.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by the Contracting Officer prior to performing testing on concrete.
a. Work on concrete under this contract must be performed by an ACI Concrete Field Testing Technician Grade 1 qualified in accordance with ACI SP-2 or equivalent. Equivalent certification programs must include requirements for written and performance examinations as stipulated in ACI SP-2 .
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM C1077.
1.6.7 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing. The laboratory must meet the requirements of ASTM C1077 and be Cement and Concrete Reference Laboratory
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(CCRL) inspected.
1.6.8 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing the tests must be accredited in accordance with ASTM C1077, including ASTM C78/C78M and ASTM C1260. The accreditation must be current and must include the required test methods, as specified. Furthermore, the testing must comply with the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be performed by an accredited laboratory and under the direction of a registered professional engineer in a U.S. state or territory competent in concrete materials who is competent in concrete materials and must sign all reports and designs.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities suitable for storing and curing the specimens at the site while in the mold within the temperature range stipulated by
ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent, accredited laboratory.
1.7 ENVIRONMENTAL REQUIREMENTS
Provide space ventilation according to material manufacturer recommendations, at a minimum, during and following installation of concrete curing compound and sealer. Maintain one of the following ventilation conditions during the curing period or for 72 hours after installation:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 84 degrees F and humidity is between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.7.1 Submittals for Environmental Performance
a. Provide data indication the percentage of post-industrial pozzolan ( slag cement) cement substitution as a percentage of the full product composite by weight.
b. Provide data indicating the percentage of post-industrial and post-consumer recycled content aggregate.
c. Provide product data indicating the percentage of post-consumer recycled steel content in each type of steel reinforcement as a percentage of the full product composite by weight.
d. Provide product data stating the location where all products were manufactured
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e. For projects using FSC certified formwork, provide chain-of-custody documentation for all certified wood products.
f. For projects using reusable formwork, provide data showing how formwork is reused.
g. Provide SDS product information data showing that form release agents meet any environmental performance goals such as using vegetable and soy based products.
h. Provide SDS product information data showing that concrete adhesives meet any environmental performance goals including low emitting, low volatile organic compound products.
1.8 SUSTAINABLE DESIGN REQUIREMENTS
1.8.1 Local/Regional Materials
Use materials or products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources.
1.8.2 Forest Stewardship Council (FSC) Certification
Use FSC-certified wood where specified. Provide letter of certification signed by lumber supplier. Indicate compliance with FSC STD 01 001 and identify certifying organization. Submit FSC certification numbers;
identify each certified product on a line-item basis. Submit copies of invoices bearing the FSC certification numbers.
1.9 QUALIFICATIONS FOR WELDING WORK
Welding procedures must be in accordance with AWS D1.4/D1.4M .
Verify that Welder qualifications are in accordance with AWS D1.4/D1.4M for welding of reinforcement or under an equivalent qualification test approved in advance. Welders are permitted to do only the type of welding for which each is specifically qualified.
PART 2 PRODUCTS
2.1 FORMWORK MATERIALS
a. Form-facing material in contact with concrete must be lumber, plywood, tempered concrete-form-grade hardboard, metal, plastic, or treated paper that creates specified appearance and texture of concrete surface.
Submit product information on proposed form-facing materials if different from that specified herein.
b. Design formwork, shores, reshores, and backshores to support loads transmitted to them and to comply with applicable building code requirements.
c. Design formwork and shoring for load redistribution resulting from stressing of post-tensioned reinforcement. Ensure that formwork allows movement resulting from application of prestressing force.
d. Design formwork to withstand pressure resulting from placement and
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e. Design formwork to accommodate waterstop materials in joints at locations indicated in Contract Documents.
f. Provide temporary openings in formwork if needed to facilitate cleaning and inspection.
g. Design formwork joints to inhibit leakage of mortar.
h. Limit deflection of facing materials for concrete surfaces exposed to view to 1/400 of center-to-center spacing of facing supports.
i . Submit product information on proposed form-facing materials if different from that specified herein.
j . Submit procedure for reshoring and backshoring, including drawings signed and sealed by a licensed design engineer. Include on shop drawings the formwork removal procedure and magnitude of construction loads used for design of reshoring or backshoring system. Indicate in procedure the magnitude of live and dead loads assumed for required capacity of the structure at time of reshoring or backshoring.
k. Submit manufacturer's product data on form liner proposed for use with each formed surface.
2.1.1 Wood Forms
Use lumber as follows. Provide lumber that is square edged or tongue-and-groove boards, free of raised grain, knotholes, or other surface defects. Provide plywood that complies with NIST PS 1 , B-B concrete form panels or better or AHA A135.4 , hardboard for smooth form lining.
2.1.1.1 Concrete Form Plywood (Standard Rough)
Provide plywood that conforms to NIST PS 1 , B-B, concrete form, not less than 5/8-inch thick.
2.1.1.2 Overlaid Concrete Form Plywood (Standard Smooth)
Provide plywood that conforms to NIST PS 1 , B-B, high density form overlay, not less than 5/8-inch thick.
2.1.2 Plastic Forms
Plastic lumber as specified. Provide plastic forms that contain a minimum of 50 percent post-consumer recycled content, or a minimum of 50 percent post-industrial recycled content.
2.1.3 Carton Forms
Moisture resistant treated paper faces, biodegradable, structurally sufficient to support weight of wet concrete until initial set. Provide carton forms that contain a minimum of 5 percent post-consumer recycled content, or a minimum of 20 percent post-industrial recycled content.
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2.1.4 Steel Forms
Provide steel form surfaces that do not contain irregularities, dents, or sags.
2.2 FORMWORK ACCESSORIES
a. Use commercially manufactured formwork accessories, including ties and hangers.
b. Form ties and accessories must not reduce the effective cover of the reinforcement.
2.2.1 Form Ties
a. Use form ties with ends or end fasteners that can be removed without damage to concrete.
b. Where indicated in Contract Documents, use form ties with integral water barrier plates or other acceptable positive water barriers in walls.
c. The breakback distance for ferrous ties must be at least 2 in. for Surface Finish-2.0 or Surface Finish-3.0, as defined in ACI 301 .
d. If the breakback distance is less than 3/4 in. , use coated or corrosion-resistant ties.
e. Submit manufacturer's data sheet on form ties.
2.2.2 Waterstops
Submit manufacturer's data sheet on waterstop materials and splices.
2.2.2.1 PVC Waterstop
Polyvinylchloride waterstops must conform to COE CRD-C 572 .
2.2.2.2 Rubber Waterstop
Rubber waterstops must conform to COE CRD-C 513 .
2.2.2.3 Thermoplastic Elastomeric Rubber Waterstop
Thermoplastic elastomeric rubber waterstops must conform to ASTM D471.
2.2.2.4 Hydrophilic Waterstop
Swellable strip type compound of polymer modified chloroprene rubber that swells upon contact with water must conform to the following requirements when tested in accordance to ASTM D412: Tensile strength 420 psi minimum;
ultimate elongation 600 percent minimum. Hardness must be 50 minimum on the type A durometer and the volumetric expansion ratio in distilled water at 70 degrees F must be 3 to 1 minimum.
2.2.3 Biodegradable Form Release Agent
a. Provide form release agent that is colorless, biodegradable, and rapeseed oil-based , soy oil-based , water-based, with a low (maximum of
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55 grams/liter (g/l)) VOC content.
b. Provide product that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
c. Provide form release agent that reduces formwork moisture absorption, and does not contain diesel fuel, petroleum-based lubricating oils, waxes, or kerosene. Submit documentation indicating type of biobased material in product and biobased content. Indicate relative dollar value of biobased content products to total dollar value of products included in project.
d. Submit manufacturer's product data on formwork release agent for use on each form-facing material.
2.2.4 Chamfer Materials
Use lumber materials with dimensions of 3/4 x 3/4 in .
2.2.5 Construction and movement joints
a. Submit details and locations of construction joints in accordance with the requirements herein.
b. Locate construction joints within middle one-third of spans of slabs, beams, and girders. If a beam intersects a girder within the middle one-third of girder span, the distance between the construction joint in the girder and the edge of the beam must be at least twice the width of the larger member.
c. For members with post-tensioning tendons, locate construction joints where tendons pass through centroid of concrete section.
d. Locate construction joints in walls and columns at underside of slabs, beams, or girders and at tops of footings or slabs.
e. Make construction joints perpendicular to main reinforcement.
f. Provide movement joints where indicated in Contract Documents or in accepted alternate locations.
g. Submit location and detail of movement joints if different from those indicated in Contract Documents.
h. Submit manufacturer's data sheet on expansion joint materials.
i. Provide keyways where indicated in Contract Documents. Longitudinal keyways indicated in Contract Documents must be at least 1-1/2 in.
deep, measured perpendicular to the plane of the joint.
2.2.6 Other Embedded items
Use sleeves, inserts, anchors, and other embedded items of material and design indicated in Contract Documents.
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2.3 CONCRETE MATERIALS
2.3.1 Cementitious Materials
2.3.1.1 Portland Cement
a. Unless otherwise specified, provide cement that conforms to ASTM C150/C150M Type II.
b. Use one brand and type of cement for formed concrete having exposed-to-view finished surfaces.
c. Submit information along with evidence demonstrating compliance with referenced standards. Submittals must include types of cementitious materials, manufacturing locations, shipping locations, and certificates showing compliance.
d. Cementitious materials must be stored and kept dry and free from contaminants.
2.3.1.2 Slag Cement
ASTM C989/C989M, Grade 100.
2.3.1.3 Silica Fume
Silica fume must conform to ASTM C1240, including the optional limits on reactivity with cement alkalis. Silica fume may be furnished as a dry, densified material or as slurry. Proper mixing is essential to accomplish proper distribution of the silica fume and avoid agglomerated silica fume which can react with the alkali in the cement resulting in premature and extensive concrete damage. Supervision at the batch plant, finishing, and curing is essential. Provide at the Contractor's expense the services of a manufacturer's technical representative, experienced in mixing, proportioning, placement procedures, and curing of concrete containing silica fume. This representative must be present on the project prior to and during at least the first 4 days of concrete production and placement using silica fume. A High Range Water Reducing admixture (HRWRA) must be used with silica fume.
2.3.1.4 Other Supplementary Cementitious Materials
Natural pozzolan must be raw or calcined and conform to ASTM C618, Class N, including the optional requirements for uniformity and effectiveness in controlling ASR and must have an ignition loss not exceeding 3 percent.
Class N pozzolan for use in mitigating ASR must have a Calcium Oxide (CaO) content of less than 13 percent and total equivalent alkali content less than 3 percent.
Ultra Fine Pozzolan (UFP) must conform to ASTM C618, Class F or N, and the following additional requirements:
a. The strength activity index at 28 days of age must be at least 95 percent of the control specimens.
b. The average particle size must not exceed 6 microns.
c. The sum of SiO2 + Al2O3 + Fe2O3 must be greater than 77 percent.
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2.3.2 Water
a. Water or ice must comply with the requirements of ASTM C1602/C1602M .
b. Minimize the amount of water in the mix. Improve workability by adjusting the grading of the aggregate and using admixture rather than by adding water.
c. Water must be potable; free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete.
d. Protect mixing water and ice from contamination during storage and delivery.
e. Submit test report showing water complies with ASTM C1602/C1602M .
2.3.3 Aggregate
2.3.3.1 Normal-Weight Aggregate
a. Aggregates must conform to ASTM C33/C33M.
b. Aggregates used in concrete must be obtained from the same sources and have the same size range as aggregates used in concrete represented by submitted field test records or used in trial mixtures.
c. Store and handle aggregate in a manner that will avoid segregation and prevents contamination by other materials or other sizes of aggregates. Store aggregates in locations that will permit them to drain freely. Do not use aggregates that contain frozen lumps.
d. Submit types, pit or quarry locations, producers' names, aggregate supplier statement of compliance with ASTM C33/C33M, and ASTM C1293 expansion data not more than 18 months old.
2.3.3.2 Lightweight Aggregate
Lightweight aggregate in accordance with ASTM C330/C330M.
2.3.3.3 Recycled Aggregate Materials
Use a minimum of 25 percent recycled aggregate, depending on local availability and conforming to requirements of the mix design. Recycled aggregate to include: recovered glass , recovered concrete , recovered porcelain , recovered stone that meets the aggregate requirements specified. Submit recycled material request with the aggregate certification submittals and do not use until approved by the Contracting Officer.
2.3.4 Admixtures
a. Chemical admixtures must conform to ASTM C494/C494M.
b. Air-entraining admixtures must conform to ASTM C260/C260M.
c. Chemical admixtures for use in producing flowing concrete must conform to ASTM C1017/C1017M .
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d. Do not use calcium chloride admixtures.
e. Admixtures used in concrete must be the same as those used in the concrete represented by submitted field test records or used in trial mixtures.
f . Protect stored admixtures against contamination, evaporation, or damage.
g. To ensure uniform distribution of constituents, provide agitating equipment for admixtures used in the form of suspensions or unstable solutions. Protect liquid admixtures from freezing and from temperature changes that would adversely affect their characteristics.
h. Submit types, brand names, producers' names, manufacturer's technical data sheets, and certificates showing compliance with standards required herein.
2.4 MISCELLANEOUS MATERIALS
2.4.1 Concrete Curing Materials
Provide concrete curing material in accordance with ACI 301 Section 5 and ACI 308.1 Section 2. Submit product data for concrete curing compound s.
Submit manufactures instructions for placement of curing compound.
2.4.2 Nonshrink Grout
Nonshrink grout in accordance with ASTM C1107/C1107M .
2.4.3 Floor Finish Materials
2.4.3.1 Liquid Chemical Floor Hardeners and Sealers
a. Hardener must be a colorless aqueous solution containing a blend of inorganic silicate or siliconate material and proprietary components combined with a wetting agent; that penetrates, hardens, and densifies concrete surfaces. Submit manufactures instructions for placement of liquid chemical floor hardener.
b. Use concrete penetrating sealers with a low (maximum 100 grams/liter, less water and less exempt compounds) VOC content. Submit manufactures instructions for placement of sealers.
2.4.3.2 Abrasive Aggregate for Nonslip Aggregate Finish
Aggregate must be packaged, factory-graded fused aluminum oxide grits, or it may be crushed emery containing not less than 40-percent aluminum oxide and not less than 25-percent ferric oxide. Aggregate must be rust proof and nonglazing and must be unaffected by freezing, moisture, and cleaning materials.
Aggregate must be well-graded in size from particles retained on No. 30 sieve 0.0236 inch to particles passing No. 8 sieve 0.0929 inch .
2.4.3.3 Aggregate for Heavy-Duty Wear-Resistant Finish
Provide aggregate that is traprock or emery, as follows:
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Traprock must be packaged, crushed, natural, fine-to-medium-grained, igneous rock, such as diabase, basalt, or black granite. Traprock aggregate must be well-graded in size from particles retained on No. 4 sieve 0.187 inch to particles passing 3/8-inch sieve.
Emery must be packaged, factory-graded, crushed, natural-emery ore, cubical or polyhedral in form, containing not less than 35-percent aluminum oxide and not less than 24-percent ferric oxide. Emery aggregate must be well graded in size from particles retained on No. 50 sieve 0.0118 inch to particles passing No. 8 sieve 0.0929 inch .
2.4.3.4 Aggregate for Heavy-Duty Floor Topping
Provide emery (or may be traprock or traprock-screenings) fine aggregates, as specified.
Provide emery that is packaged, factory-graded, crushed natural emery ore containing not less than 35-percent aluminum oxide and not less than 24-percent ferric oxide. Provide aggregate that is cubical or polyhedral in form and does not change its physical or chemical nature in the presence of moisture. Grade aggregate to a fineness modulus of 3.9 to 4.0, with 100 percent passing 3/8-inch sieve and not less than 95 percent retained on No. 100 sieve. Deliver emery in moisture-resistant bags.
Provide traprock that is packaged, crushed, natural, fine- to medium-grained igneous rock such as diabase, basalt, or black granite.
Uniformly grade coarse aggregate with 100 percent passing 1/2-inch sieve, 30 to 50 percent passing 3/8-inch sieve, 0 to 15 percent passing No. 4 sieve, and 0 to 5 percent passing No. 8 sieve.
Provide fine aggregate using traprock that conforms to ASTM C33/C33M, except gradation. Grade fine aggregate within the following limits:
SIEVE PERCENT PASSING
3/8 in. 100
No. 4 95 to 100
No. 8 65 to 80
No. 16 45 to 65
No. 30 25 to 45
No. 50 5 to 15
No. 100 0 to 5
Deliver traprock coarse aggregate and fine aggregate in moisture-resistant bags.
2.4.4 Expansion/Contraction Joint Filler
ASTM D1751 or ASTM D1752 Type I or Type II. Material must be 1/2 inch thick, unless otherwise indicated.
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2.4.5 Joint Sealants
Submit manufacturer's product data, indicating VOC content.
2.4.5.1 Horizontal Surfaces, 3 Percent Slope, Maximum
ASTM D6690 or ASTM C920, Type M, Class 25, Use T.
2.4.5.2 Vertical Surfaces Greater Than 3 Percent Slope
ASTM C920, Type M, Grade NS, Class 25, Use T . FS SS-S-200 , no sag.
2.4.5.3 Preformed Polychloroprene Elastomeric Type
ASTM D2628.
2.4.5.4 Lubricant for Preformed Compression Seals
ASTM D2835.
2.4.6 Vapor Retarder
ASTM E1745 Class A polyethylene sheeting, minimum 10 mil thickness or other equivalent material with a maximum permeance rating of 0.04 perms per ASTM E96/E96M.
Consider plastic vapor retarders and adhesives with a high recycled content, low toxicity low VOC (Volatile Organic Compounds) levels.
2.4.7 Dovetail Anchor Slot
Preformed metal slot approximately 1 inch by 1 inch of not less than 22 gage galvanized steel cast in concrete. Coordinate actual size and throat opening with dovetail anchors and provide with removable filler material.
2.5 CONCRETE MIX DESIGN
2.5.1 Properties and Requirements
a. Use materials and material combinations listed in this section and the contract documents.
b. Cementitious material content must be adequate for concrete to satisfy the specified requirements for strength, w/cm, durability, and finishability described in…
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