0N616806D-001.pdf

•APPLICATION REVIStQNS

NEXT ASSY USED ON LTR DESCRIPnON DATE APPROVED

General Use Airterm In~ial Release per ERN 302610 93-11 15 G. NICHOLLS

A Revised per EC 332240 J.ALWINE 93-07-11 G. NICHOLLS

A RELEASED TO PRODUCTION 95-08--{)]

PER ERN 384140 J.ALWINE

B REVISED PER EC 409870 96-07-17 G.N.

J.ALWINE

C REVISED PER EC 453080 97-o2-OS J. COLLIER

J.ALWINE

D REVISED PER EC 465810 ~. , ~a1aW 97-05-09 J. COLLIER

J.ALWlNE

DISTRIBUTION LIMITED TO U.S. GOVERN-.. MENT AGENCIES ONLY. THIS DOCUMENT

CONTAINS NSA INFORMATION. DATE ~93-03-24. REQUEST FOR THIS DOCUMENT

MUST BE REFERRED TO THE DIRECTOR, NSA.

ALL DRAWINGS TO BE INTERPRETED IN ACCORDANCE WITH NSA DS-61.

NOT RELEASABLE TO DEFENSE TECHNICAL INFORMATION CENTER (OTIC)

PER DOD DIRECTIVE 3200.12.

SPECIFICATION CONTROL DRAWING

REVSTAnJS I REV I 0 I 0 I 0 610101010101

OF SHEETS I SHEET , 4 5 • 1 , 9

UN....ESS OTHERWISE SPECIFIED DRAWN BY: DATE

DtMENstONS ARE IN INCHES: DEPARTMENT OF DEFENSE

TOLERANCES ON:

FRACTIONS TWO PLACE DECIMALS CHECKED !IV:+ •- - .02 M. NEWELL n-Il-Il

AllCLES mR££ PLACES DfCtMA1.S KNOB. 2" + .010

CONTRACTOR CERTIFICATION:- -

I'tEMOVoI.I. AU. BURRS AND SHARP I!.OGES. J. BA5ZAK 9:\-11-15

O.,I.ENSIONS ""0 TOL5RANCES SHALL

.E HaD AFTiR PlATING.

MACHINE SURFACES TO 1If:..,j RM5. DESIGN APPROVAL: SIZE CODE IDENT DWG. NOON616806

MATERIAL E.NELSON 93-11-15 A 98230

DOCUMENTATION APPROVAL: SCALE CONTRACT NO. SHEET

c-. UillMAN 93-11-12 NONE MDA904-92-G-8086 10F9 FORM RI122A REV f'EII6' •

D

REV LVL1.

1.1

2.

2.1

SCOPE.

Scope. This specification contains the requirements for a plastic knob.

APPLICABLE DOCUMENTS

Issues of documents. The following documents of the issue in effect on the date of invitation for bids, or request for proposal, form a part of this specification to the extent specified herein.

SPECIFICATIONS

Federal

QQ-B-626

Military

MIL-K-25049

MIL-L--85762

STANDARDS

Federal

FED-STD-595

Military

MIL-STD-202

MS33743

MS51021

Brass, Leaded and Non-Leaded: Rod, Shapes, Forgings, and Flat Products with Finished Edges (Bar and Strip)

Knobs, Conlrol, Electronic Equipment

Lighting, Aircraft, Interior, Night Vision Imaging System (NVIS) Compliant

Colors Used in Government Procurement

Test Methods for Electronic and Electrical Component Parts

Holes, Control Knob Shaft

Setscrew-Hexagon Socket, Cup Point,Corrosion Resisting Steel, Passivated, UNC-3A, Plain and Self-Locking

SIZE

Drawings

ON202194 Setscrew Spline Socket

2.2 Order of precedence. In the event of conflict between the requirements of this speCIfication and those listed, the requirements of this specification shall govern.

3. REQUIREMENTS

3.1 General requirements. Knobs supplied to this specification shall be capable of meeting the applicable requirements of MIL-K-25049, and as detailed herein.

3.2 Design, construction and physical dimensions. The design, construction and physical dimensions shall be as specified herein.

CODE IDENT DWG. NO. ON6t6806

A 98230

I"OF.,,, Ml122A(C) REV MAR"

SCALE

NONE

CONTRACT NO.

MDA904-92-G--8086

SHEET

3.2.1 Dimensions and configuration. The knob dimensions and configuration REVLVL shall be in accordance with figure 1 for ON616806-1, figure 2 for D ON616806-2, figure 3 for ON616806-3, figure 4 for ON616806-4 and figure 5 for ON616806-5.

3.2.2 Set screws. There shall be two set screws for each knob per ON202194-3. The set screws to be shipped separate from the knob.

3.2.3 Shaft hole diameter. The shaft hole diameter shall be in accordance with MS33743.

3.2.4 Weight. Each knob shall weigh .21 oz. maximum.

3.3 Materials. The materials shall be as specified herein. However, when a specific material is not identified, the requirements of MIL-K-25049 shall govern.

3.3.1 Body. The knob body shall be of a thermoplastic molding compound.

3.3.2 Insert. The insert shall be of brass in accordance with QQ-B-626 or equivalent.

3.4 Finish. The knob shall be black in color in accordance with FED-STD-595, color no.

37038 with a marking line of a white color in accordance with FED-STD-595, color

no. 37875, (for -1, -2 parts), with a frosted clear line surrounded by a white border in accordance with FED-STD-595, color 37875 (for -3, -4, -5 parts), except reflectance may be reduced to 50% minimum.

3.5 Markings. Knobs supplied to this specification shall be marked with the following information as a minimum:

a. Manufacturer's part number

b. Manufacturer's name, symbol, or FSCM

Where size or sul1ace conditions do not allow part marking, the smallest unit container shall be marked.

3.5.1 Marking permanency. All markings (on parts) shall be capable of meeting the marking permanency tests specified in MIL-STD-202, method 215.

3.6 Workmanship. Knobs supplied to this specification shall be processed in such a manner as to be uniform in quality and shall be free from defects that will affect proper operation or reliability.

3.7 Change notification. No change shall be made to design, materials, or processes without prior written approval of the procuring activity.

4. QUALITY ASSURANCE PROVISIONS

4.1 Responsibility for inspection. The manufacturer is respollsilJle lor the performance of all inspections specified herein. The procuring activity reserves the right to perform any of the inspections detailed herein at any tima.

4.2 Visual inspection. Knobs supplied to this specification shall be inspected to the requirements specified herein.

SIZE CODE IDENT DWG. NO. ON616806

A 98230

FORM R1'r22A(Cl REV MAR 81

SCALE

NONE

CONTRACT NO.

MDA904-92-C-8086

SHEET

Raymond.Husson Highlight

5. PREPARATION FOR DELIVERY ReVIlIL

5.1 E'~ing. Devices shall be clean, ~ry and packaged in a manner that 6 w~rd adequate protection 'against corrosion, deterioration, and physical damage during shipment from the supply source to the first receiving activity.

6. NOTES

6.1 Intended Use. These knobs are intended for use on ligh1ed panels that are in full compnance with the spectral radiance requirements 9f MIL-l-85762. These knobs shall not alter the compliant lighting so that it becomes no~mpliant to those requirements.

6.2 Suggested source(s) of suPp~. Identifi~tionot the suggllstedsource(s) of supply hereon Is not to be construe as a guarantee of present or continued availability as a sQurce of supply for the item(s).

(A) Aerospace Knob Co Inc. (6)

14395 Ramona Ave

Chino, CA 91708-1797

CAGE: OT8K8 CAGE:

A 6

IDENTIFYING VENDOR VENDOR

PAFrrNO. PART NO. PART NO.

ON616806-1 BP258-A1B1

ON6,168ll6-'-2 G~A161

ON6.16806-3 BP258-EV161

ON616806-4 GP36o-EV161

ON616806-5 RD238-V216

AI CODE IDENT

DWG.NO. ON616806

A 198230 SCALE CONTRACT NO. SHEEr

NONE MDA904-92~ 4

fIIC*IIln72MfCIlIV MMlIII ~ ~

.128+.001 round

.50 0.81

~--~-.108 flat ±.001

REV LVL

D

·87+.03 .05 R

.25 1/. Dimension applies to illumination marking line.

2/. See paragraph 3.2.2.

o

. 12

.50+.02

.10 j

FIGURE 1. Dimensions and Gonfiguration for ON616006-1.

SIZE CODE IDENT DWG. NO. ON616806

A 98230

FORM R1722A(C) REV MAR 81

SCALE

NONE

CONTRACT NO.

MDA904-92-C-8086

SHEET

1.00

REV LVL

D

90·

Set Screws 2/ 2 Reqd.

. 108 ±.001 Flat

--II .128 ± .001 Round

~r----+-- .040 1/ .06 R

-- 0.88 .50

.12

55errations

.56

.50+.02 .260~ 1-- T

11. Dimension applies to illumination marking line.

2/. See paragraph 3.2.2.

FIGURE 2 Dimensions and configuration for ON616806--2.

SIZE CODE IDENT DWG. NO. ON616806

A 98230

SCALE CONTRACT NO. SHEET

NONE MDA904-92-C-8086 6

FORM R1722A(Cj REV MAR 81

I I

90"

REVLVL

D

~SET SCREWS 2l

I ,REO. D

\'1 ~_~.!-_,_.1_2_5--+-+-+__ Ii

_B+_G,"lr l R~UND~ .!/040

125.81

~----1- . ,oe± 00 I f l AT

.8H.03

R. 05 o

. 10

1/. Dimensions apply to indicator line.

Inner dimension is frosted clear marking line; outer dimension is white border.

21. See paragraph 3.2.2.

FIGURE 3. Dimensions and configuration for ON616806-3.

SIZE CODE IDENT DWG. NO. ON616B06

A 98230

SCALE CONTRACT NO. SHEET

NONE MDA904-92-C-BOB6 7

~AM A1722,t"Cj AEV MAR 11

1.00

REVLVL

o

. 128± JO i ROUtlD

-SET S(1[WS 2l I RrOD

IOU 001 FLAT

:.,a_-~f-. . I 25 IJ _k-~~.o'O~

.,O±.02

(1)88 --eo-j t 50-, r" SlRRAIION5 l y---;rL C

5;\ Ci 56

.ll t

. 10

.44 R

160 I.e--

.06 R

1/. Dimensions apply to indicator line.

Inner dimension is frosted clear marking line; outer dimension is white border.

2/. See paragraph 3.2.2.

FIGURE 4. Dimensions and configuration for ON616806-4.

SIZE CODE IDENT DWG. NO. ON616806

A 98230 SCALE CONTllACT NO. stiEET

NONE MDA904-92--e---8086 8 fOflM 1'l11:lUllCl F1£V MAn 81

AEVlVl

D

22,5'

SET S:,EWS 1/

(2 REQ 'D 1--=---/""

128R7

~---1-- .0'0 WIDE rROST:D

CLEAR MARKING LINE

25 WIDE WHITE

BORD,R

.08

,-8 FLU l~

NOTES:

1}. See paragraph 3,2,2, FIGURE 5. Dimensions and configuration for ON616806-5.

SIZE CODE IDENT DWG. NO. ON616806

A 98230

SCALE CONTRACT NO. SHEET

NONE MDA904-92--e-a086 9

I"OIllM A1722A(C) Rr:Y MAI't 11