Amendment 0004.pdf
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- Dam Maintenance and Repairs Federal contract opportunity
- Solicitation number
- W91238-11-R-0017
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Amendment 0004
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| AWARD ANNOUNCEMENT.pdf | ||
| Amendment 0005.pdf | ||
| Amendment 0003 W91238-11-R-0017.pdf | ||
| General Requirements.pdf | ||
| Section 09 96 20.pdf | ||
| Section 02 83 30.pdf | ||
| Minutes for the Pre-proposal Conference Site Visits IDIQ Dam Maintenance.pdf | ||
| Pre-proposal Conference Dam Maintenance Site Visits.docx | DOCX document | |
| Amendment 0002 W91238-11-R-0017.pdf | ||
| Amendment 0001 W91238-11-R-0017.pdf | ||
| Amended Solicitation W91238-11-R-0017.pdf | ||
| W19238-11-R-0017.pdf |
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
Project: Indefinite Delivery-Indefinite Quantity (IDIQ) for Dam Maintenance and Repairs
The purpose of this Amendment is to:
1) Incorporate Revised Pricing Schedules for Task Orders 1 thru 6, to include lines for ease of your pricing.
2) Incorporate Specif ication Section 01 45 00 Quality Control.
1. CONTRACT ID CODE PAGE OF PAGES
J 1 7
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 22-Aug-2011
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W91238-11-R-0017
X 9B. DATED (SEE ITEM 11)
29-Jul-2011
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
22-Aug-2011
CODE
TRANSPORTATION & FAC BR
1325 J STREET
SACRAMENTO CA 95814-2922
W91238 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
W91238-11-R-0017
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION 00010 - SOLICITATION CONTRACT FORM
The following have been added by full text:
PRICING SCHDS T. O. 1 THRU 6
Item Description Quantity Unit of
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records 1 LS $ $
0002 Lead Base Paint Testing/Paint Chip 24 EA $ $
Tainter Radial Gate (Incl. surface cleaning, surface repairs, surface primer, epoxy 6 EA $ $
0004 Upstream tainter gate debris collection 6 EA $ $ 0005 Downstream tainter gate debris collection 6 EA $ $ 0006 Scaffolding and/or associated temporary 6 EA $ $
All work associated with catwalk including preparation & coating, etc. 6 EA $ $
0008 Cleaning of downstream spillway and flip 6 EA $ $
1001 Mobilization/Demobilization 2 EA $ $
Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 6 EA $ $
Haul & Dispose of Hazardous Material, Class 1 Fac. (Assumed 10 each per gate) 60
55 GAL.
Drum $ $
TOTAL BASE ITEMS (0001-0008) $___________________
TOTAL OPTION ITEMS (1001 - 1003)$___________________
TOTAL BASE ITEMS & OPTION ITEMS (0001 - 0008 & 1001 - 1003) $_______________________
TASK ORDER NO. 1 - Pine Flat Dam Tainter Gate Painting
PRICING SCHEDULE
Item Description Quantity Unit of
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records and as-builds, etc. 1 LS $ $
0002 Lead Base Paint Testing 20 EA $ $
Service Gates 1 thru 3 (up & Down Stream) & Emergency Gates 1 thru 3 (Downstream only) SURFACE PREPARATION 3 Pair $ $
Service Gates 1 thru 3 (up & Down Stream) & Emergency Gates 1 thru 3 (Downstream only) COATING INSTALLATION 3 Pair $ $
Service Gate 4 (up & Down Stream) & Emergency Gate 4 (Downstream only) SURFACE PREPARATION 1 Pair $ $
Service Gate 4 (up & Down Stream) & Emergency Gate 4 (Downstream only) COATING INSTALLATION 1 Pair $ $
0007 Metal Conduit Liner surface prep 4 EA $ $ 0008 Metal Conduit Liner Repair 4 EA $ $ 0009 Metal Conduit Liner Coating 4 EA $ $
Metal Conduit Liner surface prep, repair and coating 4 EA $ $
1001 Mobilization/Demobilization 2 EA $ $
Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 3 EA $ $
Haul & Dispose of Hazardous Material, Class 1 Fac. (Assumed 10 each per gate) 15
55 GAL.
Drum $ $
TASK ORDER NO. 2 - New Hogan Dam Service and Emergency Gates Coatings
PRICING SCHEDULE
TOTAL BASE ITEMS (0001-0010) $___________________
TOTAL OPTION ITEMS (1001 - 1003)$________________
TOTAL BASE ITEMS & OPTION ITEMS (0001 - 0010 & 1001 - 1003) $_______________________
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records and as-builds, etc. 1 LS $ $
0002 Lead Base Paint Testing 20 EA $ $
Service Gates 1 thru 5 & Emergency Gates 1 thru 5 SURFACE PREPARATION 5 Pair $ $
Service Gates 1 thru 5 & Emergency Gates 1 thru 5 COATING INSTALLATION 5 Pair $ $
Metal Conduit Liner surface prep 5 EA $ $
0006 Metal Conduit Liner Repair 5 EA $ $ 0007 Metal Conduit Liner Coating 5 EA $ $
Metal Conduit Liner surface prep, repair and coating 5 $ $
Repair Access Hatch (Incl. surface cleaning, surface repairs, surface primer, epoxy coating, etc.) 5 EA $ $
1001 Mobilization/Demobilization 2 EA $ $
1002 Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 5 EA $ $
1003 Haul & Dispose of Hazardous Material, Class 1 Fac. (Assumed 10 each per gate) 25
55 GAL.
Drum $ $
TASK ORDER NO. 3 - Black Butte
PRICING SCHEDULE
TOTAL BASE ITEMS (0001-0009) $___________________
TOTAL OPTION ITEMS (1001 - 1003)$___________________
TOTAL BASE ITEMS & OPTION ITEMS (0001 - 0009 & 1001 - 1003) $_______________________
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records and as-builds, etc. 1 LS $ $
0002 Lead Base Paint Testing 8 EA $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 SURFACE PREPARATION 2 Pair $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 COATING INSTALLATION 2 Pair $ $
0005 Metal Conduit Liner surface prep 2 EA $ $ 0006 Metal Conduit Liner Repair 2 EA $ $ 0007 Metal Conduit Liner Coating 2 EA $ $
Metal Conduit Liner surface prep, repair and coating 2 $ $
0009 Repair Access Hatch (Incl. surface cleaning, surface repairs, surface primer, epoxy coating, etc.) 2 EA $ $
1001 Mobilization/Demobilization 2 EA $ $
Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 2 EA $ $
Haul & Dispose of Hazardous Material, Class 1 Fac.
(Assumed 10 each per gate) 10
55 GAL.
Drum $ $
TASK ORDER NO. 4 - Buchanan Dam Slide Gate Repair & Coatings
PRICING SCHEDULE
TOTAL BASE ITEMS (0001-0009) $___________________
TOTAL OPTION ITEMS (1001 - 1003)$___________________
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records and as-builds, etc. 1 LS $ $
0002 Lead Base Paint Testing 8 EA $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 SURFACE PREPARATION 2 Pair $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 COATING INSTALLATION 2 Pair $ $
0005 Metal Conduit Liner surface prep 2 EA $ $ 0006 Metal Conduit Liner Repair 2 EA $ $ 0007 Metal Conduit Liner Coating 2 EA $ $
Repair Access Hatch (Incl. surface cleaning, surface repairs, surface primer, epoxy coating, etc.) 2 EA $ $
0009 Concrete Repair at flip bucket* 4 CY $ $
1001 Mobilization/Demobilization 2 EA $ $
Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 2 EA $ $
Haul & Dispose of Hazardous Material, Class 1 Fac. (Assumed 10 each per gate) 10
55 GAL.
Drum $ $
* QUANTITY IS AN ESTIMATED AMOUNT. SEE SECTION 00700, FAR 52.211-18, FOR VARIATION IN
ESTIMATED QUANTITY CONTRACT CLAUSE
TASK ORDER NO. 5 - Hidden Dam Slide Gate Repair & Coatings
PRICING SCHEDULE
TOTAL BASE ITEMS (0001-0009) $_________________
TOTAL OPTION ITEMS (1001 - 1003)$_______________
Measure Unit Price Total Price
Mobilization/Demobilization - Incl. temp office setup/staging area, all construction submittals, all required permits, records and as-builds, etc. 1 LS $ $
0002 Lead Base Paint Testing 8 EA $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 SURFACE PREPARATION 2 Pair $ $
Service Gates 1 thru 2 & Emergency Gates 1 thru 2 COATING INSTALLATION 2 Pair $ $
0005 Metal Conduit Liner surface prep 2 EA $ $ 0006 Metal Conduit Liner Repair 2 EA $ $ 0007 Metal Conduit Liner Coating 2 EA $ $
Repair Access Hatch (Incl. surface cleaning, surface repairs, surface primer, epoxy coating, etc.) 2 EA $ $
1001 Mobilization/Demobilization 2 EA $ $
Haul & Dispose of Non-Hazardous Material, Class 1 Fac. Per Tainter Gate 2 EA $ $
Haul & Dispose of Hazardous Material, Class 1 Fac. (Assumed 10 each per gate) 10
55 GAL.
Drum $ $
TASK ORDER NO. 6 - Martis Creek Dam Slide Gate Repair & Coatings
PRICING SCHEDULE
TOTAL BASE ITEMS (0001-0008) $___________________
TOTAL OPTION ITEMS (1001 - 1003)$________________
TOTAL BASE ITEMS & OPTION ITEMS (0001 - 0008 & 1001 - 1003) $_______________________
(End of Summary of Changes)
Dam Maintenance IDIQ DAMSIDIO
01 45 00 - 1
SECTION 01 45 00
QUALITY CONTROL
02/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C 1077 (2009b) Standard Practice for Laboratories
Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Laboratory Evaluation
ASTM D 3666 (2009a) Minimum Requirements for Agencies
Testing and Inspecting Road and Paving Materials
ASTM D 3740 (2008) Minimum Requirements for Agencies
Engaged in the Testing and/or Inspection of Soil and Rock as Used in Engineering Design and Construction
ASTM E 329 (2009) Standard Specification for Agencies
Engaged in the Testing and/or Inspection of Materials Used in Construction
U.S. ARMY CORPS OF ENGINEERS, SACRAMENTO DISTRICT (CESPK)
CESPK PAM 415-1-2 (1989) Construction Control Manual
CESPK FORM 437 (1988) Materials Test Summary
1.2 PAYMENT
Separate payment will not be made for providing and maintaining an effective Quality Control program, and all costs associated therewith shall be included in the applicable unit prices or lump-sum prices contained in the Bidding Schedule.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
3.1 GENERAL REQUIREMENTS
01 45 00 - 2
The Contractor is responsible for quality control and shall establish and maintain an effective quality control system in compliance with the FAR 52.246-12 Contract Clause titled "INSPECTION OF CONSTRUCTION." The quality control system shall consist of plans, procedures, and organization necessary to produce an end product which complies with the contract requirements. The system shall cover all construction operations, both onsite and offsite, and shall be keyed to the proposed construction sequence. The site project superintendent will be held responsible for the quality of work on the job and is subject to removal by the Contracting Officer for non-compliance with the quality requirements specified in the contract. The site project superintendent in this context shall be the highest level manager responsible for the overall construction activities at the site, including quality and production. The site project superintendent shall maintain a physical presence at the site at all times, except as otherwise acceptable to the Contracting Officer, and shall be responsible for all construction and construction related activities at the site.
3.2 QUALITY CONTROL PLAN
The Contractor shall furnish for review by the Government, not later than 15 days after receipt of notice to proceed, the Contractor Quality Control (CQC) Plan proposed to implement the requirements of the Contract Clause titled "Inspection of Construction." The plan shall identify personnel, procedures, control, instructions, tests, records, and forms to be used.
The Government will consider an interim plan for the first 60 days of operation. Construction will be permitted to begin only after acceptance of the CQC Plan or acceptance of an interim plan applicable to the particular feature of work to be started. Work outside of the features of work included in an accepted interim plan will not be permitted to begin until acceptance of a CQC Plan or another interim plan containing the additional features of work to be started.
3.2.1 Content of the CQC Plan
The CQC Plan shall include, as a minimum, the following to cover all construction operations, both onsite and offsite, including work by subcontractors, fabricators, suppliers, and purchasing agents:
a. A description of the quality control organization, including a chart showing lines of authority and acknowledgment that the CQC staff shall implement the three phase control system for all aspects of the work specified. The staff shall include a CQC System Manager who shall report to the project superintendent.
b. The name, qualifications (in resume format), duties, responsibilities, and authorities of each person assigned a CQC function.
c. A copy of the letter to the CQC System Manager signed by an authorized official of the firm which describes the responsibilities and delegates sufficient authorities to adequately perform the functions of the CQC System Manager, including authority to stop work which is not in compliance with the contract. The CQC System Manager shall issue letters of direction to all other various quality control representatives outlining
01 45 00 - 3 duties, authorities, and responsibilities. Copies of these letters shall also be furnished to the Government.
d. Procedures for scheduling, reviewing, certifying, and managing submittals, including those of subcontractors, offsite fabricators, suppliers, and purchasing agents.C:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\01 33 00.00 41.doc
e. Control, verification, and acceptance testing procedures for each specific test to include the test name, specification paragraph requiring test, feature of work to be tested, test frequency, and person responsible for each test. (Laboratory facilities will be approved by the Contracting Officer.)
f. Procedures for tracking preparatory, initial, and follow-up control phases and control, verification, and acceptance tests including documentation.
g. Procedures for tracking construction deficiencies from identification through acceptable corrective action. These procedures shall establish verification that identified deficiencies have been corrected.
h. Reporting procedures, including proposed reporting formats.
i. A list of the definable features of work. A definable feature of work is a task which is separate and distinct from other tasks, has separate control requirements, and may be identified by different trades or disciplines, or it may be work by the same trade in a different environment. Although each section of the specifications may generally be considered as a definable feature of work, there are frequently more than one definable features under a particular section. This list will be agreed upon during the coordination meeting.
3.2.2 Acceptance of Plan
Acceptance of the Contractor's plan is required prior to the start of construction. Acceptance is conditional and will be predicated on satisfactory performance during the construction. The Government reserves the right to require the Contractor to make changes in his CQC Plan and operations including removal of personnel, as necessary, to obtain the quality specified.
3.2.3 Notification of Changes
After acceptance of the CQC Plan, the Contractor shall notify the Contracting Officer in writing of any proposed change. Proposed changes are subject to acceptance by the Contracting Officer.
3.3 COORDINATION MEETING
After the Preconstruction Conference, before start of construction, and prior to acceptance by the Government of the CQC Plan, the Contractor shall meet with the Contracting Officer or Authorized Representative and discuss
01 45 00 - 4 the Contractor's quality control system. The CQC Plan shall be submitted for review a minimum of 14 calendar days prior to the Coordination Meeting.
During the meeting, a mutual understanding of the system details shall be developed, including the forms for recording the CQC operations, control activities, testing, administration of the system for both onsite and offsite work, and the interrelationship of Contractor's Management and control with the Government's Quality Assurance. Minutes of the meeting shall be prepared by the Government and signed by both the Contractor and the Contracting Officer. The minutes shall become a part of the contract file. There may be occasions when subsequent conferences will be called by either party to reconfirm mutual understandings and/or address deficiencies in the CQC system or procedures which may require corrective action by the Contractor.
3.4 QUALITY CONTROL ORGANIZATION
3.4.1 Personnel Requirements
The requirements for the CQC organization are a CQC System Manager and sufficient number of additional qualified personnel to ensure safety and contract compliance. The Safety and Health Manager shall receive direction and authority from the CQC System Manager and shall serve as a member of the CQC staff. Personnel identified in the technical provisions as requiring specialized skills to assure the required work is being performed properly will also be included as part of the CQC organization.The Contractor's CQC staff shall maintain a presence at the site at all times during progress of the work and have complete authority and responsibility to take any action necessary to ensure contract compliance. The CQC staff shall be subject to acceptance by the Contracting Officer. The Contractor shall provide adequate office space, filing systems and other resources as necessary to maintain an effective and fully functional CQC organization. Complete records of all letters, material submittals, show drawing submittals, schedules and all other project documentation shall be promptly furnished to the CQC organization by the Contractor. The CQC organization shall be responsible to maintain these documents and records at the site at all times, except as otherwise acceptable to the Contracting Officer.
3.4.2 CQC System Manager
The Contractor shall identify as CQC System Manager an individual within his organization at the site of the work who shall be responsible for overall management of CQC and have the authority to act in all CQC matters for the Contractor. The CQC System Manager shall be a construction person with a minimum of 5 years in related work. This CQC System Manager shall be on the site at all times during construction and will be employed by the prime Contractor. The CQC System Manager may have duties as project superintendent in addition to quality control. An alternate for the CQC System Manager will be identified in the plan to serve in the event of the System Manager's absence. The requirements for the alternate will be the same as for the designated CQC System Manager.
3.4.3 CQC Personnel
In addition to CQC personnel specified elsewhere in the contract, the Contractor shall provide as part of the CQC organization specialized personnel to assist the CQC System Manager for the following areas:
01 45 00 - 5 mechanical, civil, submittals clerk, . These individuals shall be directly employed by the prime Contractor and may not be employed by a supplier or sub-contractor on this project ; be responsible to the CQC System Manager;
be physically present at the construction site during work on their areas of responsibility; have the necessary education and/or experience in accordance with the experience matrix listed herein. These individuals may perform other duties but must be allowed sufficient time to perform their assigned quality control duties as described in the Quality Control Plan.
Experience Matrix
Area Qualifications
a. Civil Graduate Civil Engineer with 2 years experience in the type of work being performed on this project or technician with 5 yrs related experience.
b. Mechanical Graduate Mechanical Engineer with 2 yrs experience or person with 5 yrs related experience.
g. Submittals Submittal Clerk with 1 yr experience.
i. Concrete, Pavements and Soils
Materials Technician with 2 yrs experience for the appropriate area.
3.4.4 Additional Requirement
In addition to the above experience and/or education requirements the CQC System Manager shall have completed the course entitled "Construction Quality Management For Contractors". This course is periodically offered by the Sacramento District, contact the Contracting Officer for more information.
In addition to the above experience and/or education requirements the CQC System Manager shall have completed the course entitled "Construction Quality Management For Contractors". This course is offered quarterly by the Los Angeles District, contact the Contracting Officer for more information.
3.4.5 Organizational Changes
The Contractor shall maintain the CQC staff at full strength at all times.
When it is necessary to make changes to the CQC staff, the Contractor shall revise the CQC Plan to reflect the changes and submit the changes to the Contracting Officer for acceptance.
01 45 00 - 6
3.5 SUBMITTALS AND DELIVERABLES
Submittals, if needed, shall be made as specified C:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\01 33 00.00 41.doc. The CQC organization shall be responsible for certifying that all submittals and deliverables are in compliance with the contract requirements.
C:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\23 73 33.00 41.docC:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\23 09 54.00 41.docC:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\23 05 93.00 41.docC:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\23 08 00. 00 41.docC:\Documents and Settings\l2edtspf\Local Settings\Temporary Internet Files\Content.Outlook\01 33 00.00 41.doc
3.6 CONTROL
Contractor Quality Control is the means by which the Contractor ensures that the construction, to include that of subcontractors and suppliers, complies with the requirements of the contract. At least three phases of control shall be conducted by the CQC System Manager for each definable feature of work as follows:
3.6.1 Preparatory Phase
This phase shall be performed prior to beginning work on each definable feature of work, after all required plans/documents/materials are approved/accepted, and after copies are at the work site. This phase shall include:
a. A review of each paragraph of applicable specifications, reference codes, and standards. A copy of those sections of referenced codes and standards applicable to that portion of the work to be accomplished in the field shall be made available by the Contractor at the preparatory inspection. These copies shall be maintained in the field and available for use by Government personnel until final acceptance of the work.
b. A review of the contract drawings.
c. A check to assure that all materials and/or equipment have been tested, submitted, and approved.
d. Review of provisions that have been made to provide required control inspection and testing.
e. Examination of the work area to assure that all required preliminary work has been completed and is in compliance with the contract.
f. A physical examination of required materials, equipment, and sample work to assure that they are on hand, conform to approved shop drawings or submitted data, and are properly stored.
g. A review of the appropriate activity hazard analysis to assure safety requirements are met.
01 45 00 - 7
h. Discussion of procedures for controlling quality of the work including repetitive deficiencies. Document construction tolerances and workmanship standards for that feature of work.
i. A check to ensure that the portion of the plan for the work to be performed has been accepted by the Contracting Officer.
j. Discussion of the initial control phase.
k. The Government shall be notified at least 48 hours in advance of beginning the preparatory control phase. This phase shall include a meeting conducted by the CQC System Manager and attended by the superintendent, other CQC personnel (as applicable), and the foreman responsible for the definable feature. The results of the preparatory phase actions shall be documented by separate minutes prepared by the CQC System Manager and attached to the daily CQC report. The Contractor shall instruct applicable workers as to the acceptable level of workmanship required in order to meet contract specifications.
3.6.2 Initial Phase
This phase shall be accomplished at the beginning of a definable feature of work. The following shall be accomplished:
a. A check of work to ensure that it is in full compliance with contract requirements. Review minutes of the preparatory meeting.
b. Verify adequacy of controls to ensure full contract compliance.
Verify required control inspection and testing.
c. Establish level of workmanship and verify that it meets minimum acceptable workmanship standards. Compare with required sample panels as appropriate.
d. Resolve all differences.
e. Check safety to include compliance with and upgrading of the safety plan and activity hazard analysis. Review the activity analysis with each worker.
f. The Government shall be notified at least 48 hours in advance of beginning the initial phase. Separate minutes of this phase shall be prepared by the CQC System Manager and attached to the daily CQC report. Exact location of initial phase shall be indicated for future reference and comparison with follow-up phases.
g. The initial phase should be repeated for each new crew to work onsite, or any time acceptable specified quality standards are not being met.
3.6.3 Follow-up Phase
Daily checks shall be performed to assure control activities, including control testing, are providing continued compliance with contract
01 45 00 - 8 requirements, until completion of the particular feature of work. The checks shall be made a matter of record in the CQC documentation. Final follow-up checks shall be conducted and all deficiencies corrected prior to the start of additional features of work which may be affected by the deficient work. The Contractor shall not build upon nor conceal non-conforming work.
3.6.4 Additional Preparatory and Initial Phases
Additional preparatory and initial phases shall be conducted on the same definable features of work if: the quality of on-going work is unacceptable; if there are changes in the applicable CQC staff, onsite production supervision or work crew; if work on a definable feature is resumed after a substantial period of inactivity; or if other problems develop.
3.7 TESTS
3.7.1 Testing Procedure
The Contractor shall perform specified or required tests to verify that control measures are adequate to provide a product which conforms to contract requirements. Upon request, the Contractor shall furnish to the Government duplicate samples of test specimens for possible testing by the Government. Testing includes operation and/or acceptance tests when specified. The Contractor shall procure the services of a Corps of Engineers approved testing laboratory or establish an approved testing laboratory at the project site. The Contractor shall perform the following activities and record and provide the following data:
a. Verify that testing procedures comply with contract requirements.
b. Verify that facilities and testing equipment are available and comply with testing standards.
c. Check test instrument calibration data against certified standards.
d. Verify that recording forms and test identification control number system, including all of the test documentation requirements, have been prepared.
e. Results of all tests taken, both passing and failing tests, shall be recorded on the CQC report for the date taken. Specification paragraph reference, location where tests were taken, and the sequential control number identifying the test shall be given. If approved by the Contracting Officer, actual test reports may be submitted later with a reference to the test number and date taken.
An information copy of tests performed by an offsite or commercial test facility shall be provided directly to the Contracting Officer. Failure to submit timely test reports as stated may result in nonpayment for related work performed and disapproval of the test facility for this contract.
3.7.2 Testing Laboratories
01 45 00 - 9
3.7.2.1 Capability Check
The Government reserves the right to check laboratory equipment in the proposed laboratory for compliance with the standards set forth in the contract specifications and to check the laboratory technician's testing procedures and techniques. Laboratories utilized for testing soils, concrete, asphalt, and steel shall meet criteria detailed in ASTM D 3740, ASTM C 1077, ASTM D 3666 and ASTM E 329 as applicable.
The Contractor shall use an independent commercial laboratory that has been validated by abbreviated audit by the Corps of Engineers, Materials Testing Center (MTC), for the required test methods. To receive validation by abbreviated audit by the MTC, the laboratory shall complete the required form and submit copies of its AASHTO accreditation certificate, applicable AMRL and/or CCRL inspection reports, and responses to any deficiencies to the MTC no later than 7 days after the Notice to Proceed. The cost for the validation by the MTC shall be the responsibility of the Contractor.
Any on-site laboratory that is used by the Contractor will require a separate validation by this MTC. All costs associated with this validation will be the responsibility of the Contractor.
The above information shall also be submitted for Government Approval as part of the Contractor's Quality Control Plan. No materials testing shall be performed until the laboratory has been validated by the MTC and approved by the Resident Engineer. Further information regarding laboratory validation can be obtained by visiting http://www.wes.army.mil/SL/MTC/ValidatedLabsList.htm. The inspection report(s) and the written response(s) to any noted deficiencies shall be included with the Contractor Quality Control Plan and will be subject to approval by the Resident Engineer.
3.7.2.2 Quality Assurance Check
The Government reserves the right to perform a quality assurance check of the laboratory equipment and procedures.
3.7.3 Onsite Laboratory
The Government reserves the right to utilize the Contractor's control testing laboratory and equipment to make assurance tests, and to check the Contractor's testing procedures, techniques, and test results at no additional cost to the Government.
3.7.4 Furnishing or Transportation of Samples for Testing
Costs incidental to the transportation of samples or materials will be borne by the Contractor. Samples of materials for test verification and acceptance testing by the Government shall be delivered to the QA laboratory designated by the Contracting Officer.
Coordination for each specific test, exact delivery location, and dates will be made through the Area Office.
3.8 COMPLETION INSPECTION
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3.8.1 Punch-Out Inspection
Near the end of the work, or any increment of the work established by a time stated in the Special Clause, "Commencement, Prosecution, and Completion of Work", or by the specifications, the CQC Manager shall conduct an inspection of the work. A punch list of items which do not conform to the approved drawings and specifications shall be prepared and included in the CQC documentation, as required by paragraph DOCUMENTATION. The list of deficiencies shall include the estimated date by which the deficiencies will be corrected. The CQC System Manager or staff shall make a second inspection to ascertain that all deficiencies have been corrected. Once this is accomplished, the Contractor shall notify the Government that the facility is ready for the Government Pre-Final inspection.
3.8.2 Pre-Final Inspection
The Government will perform the pre-final inspection to verify that the facility is complete and ready to be occupied. A Government Pre-Final Punch List may be developed as a result of this inspection. The Contractor's CQC System Manager shall ensure that all items on this list have been corrected before notifying the Government, so that a Final inspection with the customer can be scheduled. Any items noted on the Pre-Final inspection shall be corrected in a timely manner. These inspections and any deficiency corrections required by this paragraph shall be accomplished within the time slated for completion of the entire work or any particular increment of the work if the project is divided into increments by separate completion dates.
3.8.3 Final Acceptance Inspection
The Contractor's Quality Control Inspection personnel, plus the superintendent or other primary management person, and the Contracting Officer's Representative shall be in attendance at the final acceptance inspection. Additional Government personnel including, but not limited to, those from Base/Post Civil Facility Engineer user groups, and major commands may also be in attendance. The final acceptance inspection will be formally scheduled by the Contracting Officer based upon results of the Pre-Final inspection. Notice shall be given to the Contracting Officer at least 14 days prior to the final acceptance inspection and shall include the Contractor's assurance that all specific items previously identified to the Contractor as being unacceptable, along with all remaining work performed under the contract, will be complete and acceptable by the date scheduled for the final acceptance inspection. Failure of the Contractor to have all contract work acceptably complete for this inspection will be cause for the Contracting Officer to bill the Contractor for the Government's additional inspection cost in accordance with the contract clause titled "Inspection of Construction".
3.9 DOCUMENTATION
The Contractor shall maintain current records providing factual evidence that required quality control activities and/or tests have been performed.
These records shall include the work of subcontractors and suppliers and shall be on an acceptable form that includes, as a minimum, the following information:
a. Contractor/subcontractor and their area of responsibility.
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b. Operating plant/equipment with hours worked, idle, or down for repair.
c. Work performed each day, giving location, description, and by whom.
When Network Analysis (NAS) is used, identify each phase of work performed each day by NAS activity number.
d. Test and/or control activities performed with results and references to specifications/drawings requirements. The control phase shall be identified (Preparatory, Initial, Follow-up). List of deficiencies noted, along with corrective action.
e. Quantity of materials received at the site with statement as to acceptability, storage, and reference to specifications/drawings requirements.
f. Submittals and deliverables reviewed, with contract reference, by whom, and action taken.
g. Offsite surveillance activities, including actions taken.
h. Job safety evaluations stating what was checked, results, and instructions or corrective actions.
i. Instructions given/received and conflicts in plans and/or specifications.
j. Contractor's verification statement.
These records shall indicate a description of trades working on the project;
the number of personnel working; weather conditions encountered; and any delays encountered. These records shall cover both conforming and deficient features and shall include a statement that equipment and materials incorporated in the work and workmanship comply with the contract. The original and one copy of these records in report form shall be furnished to the Government daily within 24 hours after the date covered by the report, except that reports need not be submitted for days on which no work is performed. As a minimum, one report shall be prepared and submitted for every 7 days of no work and on the last day of a no work period. All calendar days shall be accounted for throughout the life of the contract.
The first report following a day of no work shall be for that day only.
Reports shall be signed and dated by the CQC System Manager. The report from the CQC System Manager shall include copies of test reports and copies of reports prepared by all subordinate quality control personnel.
3.10 IMPLEMENTATION OF GOVERNMENT RESIDENT MANAGEMENT SYSTEM
The Contractor shall utilize a Government furnished CQC Daily Report Form.
This form may be in addition to other Contractor desired reporting forms.
However, all other such reporting forms shall be consolidated into this one Government furnished Daily CQC Report Form. The Contractor will also be required to complete Government-Furnished Input Forms which lists, but is not limited to, Prime Contractor staffing; letter codes; planned cumulative progress earnings; subcontractor information showing trade, name, address, and insurance expiration dates; definable features of work; pay activity and
01 45 00 - 12 activity information; required Quality Control tests tied to individual activities; planned User Schooling tied to specific specification paragraphs and Contractor activities; and submittal information relating to specification section, description, activity number, review period and expected procurement period. The sum of all activity values shall equal the contract amount, and all Bid Items shall be separately identified, in accordance with the PRICING SCHEDULE. These forms shall be completed to the satisfaction of the Contracting Officer prior to any contract payment (except for Bonds, Insurance and/or Mobilization, as approved by the Contracting Officer) and shall be updated as required.
a. During the course of the contract, the Contractor will receive various
Quality Assurance comments from the Government that will reflect corrections needed to Contractor activities or reflect outstanding or future items needing the attention of the Contractor. The Contractor will acknowledge receipt of these comments by specific number reference on his Daily CQC Report and will also reflect on his Daily CQC report when these items are specifically completed or corrected.
b. The Contractor's schedule system shall include, as specific and separate activities, all Preparatory Phase Meetings (inspections); all O&M Manuals; and all Test Plans of Electrical and Mechanical Equipment or Systems that require validation testing or instructions to Government Representatives.
3.11 SAMPLE FORMS
Sample forms enclosed at the end of this section.
1. Test Report Form
2. Daily Contractor Quality Control Form
3. Preparatory Inspection Report Form
4. CESPK FORM 437 - Materials Test Summary. One set of this form (6 pages), is included in the bid package issued by the Sacramento District Office. This form will be used to summarize the minimum number of materials testing to be made during construction. The successful bidder shall submit three copies of the form to the Contracting Officer's Representative during the preconstruction meeting. To complete the form, the use of the Construction Control Manual is mandatory.
3.12 NOTIFICATION OF NONCOMPLIANCE
The Contracting Officer will notify the Contractor of any detected noncompliance with the foregoing requirements. The Contractor shall take immediate corrective action after receipt of such notice. Such notice, when delivered to the Contractor at the work site, shall be deemed sufficient for the purpose of notification. If the Contractor fails or refuses to comply promptly, the Contracting Officer may issue an order stopping all or part of the work until satisfactory corrective action has been taken. No part of the time lost due to such stop orders shall be made the subject of claim for extension of time or for excess costs or damages by the Contractor.
3.13 CONSTRUCTION CONTROL MANUAL
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In addition to the requirements specified in the various Technical Specifications hereinafter, test procedures and minimum number of tests will be performed in accordance with CESPK PAM 415-1-2. Neither the specified minimum number of tests nor the lack of them shall in any way limit or relieve the Contractor of his responsibility to perform adequate tests to assure compliance with the quality requirements of these specifications.
The referenced standards listed in this Construction Control Manual shall be of the latest issue unless otherwise specified.
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| 01 45 00.pdf |
| PART 1 GENERAL |
| 1.1 REFERENCES |
| 1.2 PAYMENT |
| PART 2 PRODUCTS |
| PART 3 EXECUTION |
| 3.1 GENERAL REQUIREMENTS |
| 3.2 QUALITY CONTROL PLAN |
| 3.2.1 Content of the CQC Plan |
| 3.2.2 Acceptance of Plan |
| 3.2.3 Notification of Changes |
| 3.3 COORDINATION MEETING |
| 3.4 QUALITY CONTROL ORGANIZATION |
| 3.4.1 Personnel Requirements |
| 3.4.2 CQC System Manager |
| 3.4.3 CQC Personnel |
| 3.4.4 Additional Requirement |
| 3.4.5 Organizational Changes |
| 3.5 SUBMITTALS AND DELIVERABLES |
| 3.6 CONTROL |
| 3.6.1 Preparatory Phase |
| 3.6.2 Initial Phase |
| 3.6.3 Follow-up Phase |
| 3.6.4 Additional Preparatory and Initial Phases |
| 3.7 TESTS |
| 3.7.1 Testing Procedure |
| 3.7.2 Testing Laboratories |
| 3.7.2.1 Capability Check |
| 3.7.2.2 Quality Assurance Check |
| 3.7.3 Onsite Laboratory |
| 3.7.4 Furnishing or Transportation of Samples for Testing |
| 3.8 COMPLETION INSPECTION |
| 3.8.1 Punch-Out Inspection |
| 3.8.2 Pre-Final Inspection |
| 3.8.3 Final Acceptance Inspection |
| 3.9 DOCUMENTATION |
| 3.10 IMPLEMENTATION OF GOVERNMENT RESIDENT MANAGEMENT SYSTEM |
| 3.11 SAMPLE FORMS |
| 3.12 NOTIFICATION OF NONCOMPLIANCE |
| 3.13 CONSTRUCTION CONTROL MANUAL |
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