EOD_RTA_Specs_Vol2of2_4Dec.pdf
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- SCOE EOD FIELD TRAINING FACILITY, AP HILL, VA Federal contract opportunity
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- W91236-10-R-0007
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W91236-10-R-0007 SOW Volume 2 of 2
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SCOE EOD Field Training Area 67973
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 20 00.00 20 PRICE AND PAYMENT PROCEDURES
01 30 00.10 50 PROJECT WORK REQUIREMENTS AND RESTRICTIONS
01 30 00.20 50 ADMINISTRATIVE REQUIREMENTS
01 31 19.00 50 PROJECT MEETINGS
01 32 01.00 50 PROJECT SCHEDULE
01 33 00.00 50 SUBMITTAL PROCEDURES
01 33 29 LEED(TM) DOCUMENTATION
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 02.00 50 QUALITY CONTROL SYSTEM (QCS)
01 45 04.00 50 CONTRACTOR QUALITY CONTROL
01 50 02.00 50 TEMPORARY CONSTRUCTION FACILITIES
01 57 19.00 20 TEMPORARY ENVIRONMENTAL CONTROLS
01 62 35.00 50 RECYCLED / RECOVERED MATERIALS
01 71 00 COMMISSIONING REQUIREMENTS
01 73 00 INSTALLATION OF GOVERNMENT-FURNISHED FURNITURE
01 74 19.00 50 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 02.00 50 CLOSEOUT SUBMITTALS
01 78 23.00 50 OPERATION AND MAINTENANCE DATA
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 MASONRY
DIVISION 05 - METALS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 11 13 BITUMINOUS DAMPPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 25 00 BUILDING AIR BARRIER SYSTEM
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
PROJECT TABLE OF CONTENTS Page 1
08 33 23 OVERHEAD COILING DOORS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 24 23 STUCCO
09 29 00 GYPSUM BOARD
09 30 00 CERAMIC TILE, QUARRY TILE, AND PAVER TILE
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 90 00.00 40 PAINTING AND COATING
DIVISION 10 - SPECIALTIES
10 10 00 VISUAL COMMUNICATIONS SPECIALTIES
10 14 01 EXTERIOR SIGNAGE
10 14 02 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13 WIRE MESH PARTITIONS
10 22 26.33 FOLDING PANEL PARTITIONS
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 12 - FURNISHINGS
12 21 00 WINDOW BLINDS
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 20 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 15 00.00 40 LOW-PRESSURE COMPRESSED AIR SYSTEMS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93.00 10 TESTING, ADJUSTING, AND BALANCING OF HVAC SYSTEMS
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 08 00.00 10 COMMISSIONING OF HVAC SYSTEMS
23 09 23 DIRECT DIGITAL CONTROL FOR HVAC AND OTHER LOCAL BUILDING
SYSTEMS
23 23 00 REFRIGERANT PIPING
23 35 00.00 10 OVERHEAD VEHICLE TAILPIPE AND WELDING FUME EXHAUST
REMOVAL SYSTEM(S)
23 81 47 WATER-LOOP AND GROUND-LOOP HEAT PUMP SYSTEMS
PROJECT TABLE OF CONTENTS Page 2
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
23 83 00.00 20 ELECTRIC SPACE HEATING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 01.00 10 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 05 28.36 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 05 28.38 45 PROTECTED DISTRIBUTION SYSTEM SURFACE RACEWAY FOR
TELECOMMUNICATION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 19 GEOTEXTILE
31 11 00 CLEARING AND GRUBBING
31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 15 00 AGGREGATE SURFACE COURSE
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
32 31 13 CHAIN LINK FENCES AND GATES
32 92 19 SEEDING
DIVISION 33 - UTILITIES
33 70 02.00 10 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 3
(Page left intentionally blank)
SECTION 21 13 13.00 20
WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
04/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM D 709 (2001; R 2007) Laminated Thermosetting Materials
FM GLOBAL (FM)
FM P7825 (2005) Approval Guide
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 13 (2006; Errata 2007; Amendment 1 2008) Installation of Sprinkler Systems
NFPA 1963 (2003) Standard for Fire Hose Connections
NFPA 24 (2006) Standard for the Installation of Private Fire Service Mains and Their Appurtenances
UNDERWRITERS LABORATORIES (UL)
UL 668 (2004; Rev thru Aug 2008) Hose Valves for Fire Protection Service
UL Fire Prot Dir (2008) Fire Protection Equipment Directory
1.2 SYSTEM DESCRIPTION
Design and provide new automatic wet pipe fire extinguishing sprinkler systems for complete fire protection coverage throughout the entire building
1.3 SPRINKLER SYSTEM DESIGN
Except as modified herein,design automatic wet pipe fire extinguishing sprinkler systems in accordance with the required and advisory provisions of NFPA 13, including all recommendations and advisory portions, which shall be considered mandatory; this includes advisory provisions listed in the appendices of such standard(s), as though the word "shall" had been substituted for the word "should" wherever it appears. Design system by hydraulic calculations for uniform distribution of water over the design area. Hydraulic calculations shall assume the pressure loss for the
SECTION 21 13 13.00 20 Page 1 backflow preventer assembly is the same as the losses indicated on the manufacturer's data sheets. Locate sprinklers in a consistent pattern with ceiling grid, lights, and air supply diffusers. Provide sprinklers and piping system layout. All Devices and equipment for fire protection service shall be UL Fire Prot Dir listed or FM P7825 approved for use in wet pipe sprinkler systems.
1.3.1 Location of Sprinklers
Sprinklers in relation to the ceiling and the spacing of sprinklers shall not exceed that permitted by NFPA 13 for ordinary hazard occupancy.
Uniformly space sprinklers on the branch piping. Sprinklers shall provide coverage throughout 100 percent of the building. This includes, but is not limited to, telephone rooms, electrical equipment rooms, boiler rooms, switchgear rooms, transformer rooms, and other electrical and mechanical spaces.
1.3.2 Water Distribution
Distribution shall be uniform throughout the area in which the sprinklers will open. Discharge from individual sprinklers in hydraulically most remote area shall be between 100 percent and 110 percent of the specified density.
1.3.3 Density of Application of Water
Size pipe to provide the specified density when the system is discharging the specified total maximum required flow. Application to horizontal surfaces below the sprinklers shall be as indicated on the contract drawings.Size pipe to provide the specified density when the system is discharging the specified total maximum required flow. Application to horizontal surfaces below the sprinklers shall be 0.10 gpm per sq ft for Light Hazard Occupancies0.15 gpm per sq ft for Ordinary Hazard Group 1 Occupancies0.20 gpm per sq ft for Ordinary Hazard Group 2 Occupancies
1.3.4 Sprinkler Discharge Area
Permissible decreases and required increases from NFPA 13 shall be applied to an initial hydraulically most remote area of 3000 sq ft.
1.3.5 Outside Hose Allowances
Hydraulic calculations shall include a hose allowance of 500 gpm for outside hose streams
1.3.6 Water Supply
Base hydraulic calculations on the water supply data shown on the fire protection contract drawings at the Base hydraulic calculations on operation of fire pumps provided in Section 21 30 00 FIRE PUMPS.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.
SECTION 21 13 13.00 20 Page 2
Partial submittals and submittals not fully complying with the requirements and recommended practices of NFPA 13 and this specification section shall be returned disapproved without review. This contract stipulation is non-negotiable.
The following shall be submitted in accordance with Section 01 33 00.00 50
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Shop Drawings; G
Prepare 24 by 36 inch detail working drawings of sprinklers and piping. Floor plans shall be drawn to a scale not less than 1/8" = 1'-0". Show data essential for proper installation of each system. Show details, plan view, elevations and sections of the systems supply and piping. Show piping schematic of systems supply, devices, valves, pipe and fittings. Show point to point electrical wiring diagrams. Submit drawings signed by a registered fire protection engineer. Provide three copies of the Sprinkler System Shop Drawings, no later than 21 days prior to the start of sprinkler system installation.
SD-03 Product Data
Pipe; G Fittings ; G Alarm valves ; G Valves, including gate, check, and globe ; G Sprinklers ; G Pipe hangars and supports ; G Sprinkler Alarm Switches; G Fire department connections ; G
Mechanical couplings ; G Backflow Prevention Assembly ; G Seismic Bracing ; G
Annotate descriptive data to show the specific model, type, and size of each item. Catalog cuts shall also indicate UL Listing/FM Approval and country of manufacture.
SD-05 Design Data
Hydraulic Calculations; G
Submit computer program generated hydraulic calculations to substantiate compliance with hydraulic design requirements.
Calculations shall be performed by computer using software intended specifically for fire protection system design. Submit name of software program used.
SD-06 Test Reports request to schedule Preliminary Tests; G
Preliminary Test Report; G
SECTION 21 13 13.00 20 Page 3
Three copies of the completed Preliminary Test Report, no later that 7 days after the completion of the Preliminary Tests. The Preliminary Tests Report shall include both the Contractor's Material and Test Certificate for Underground Piping and the Contractor's Material and Test Certificate for Aboveground Piping. All items in the Preliminary Tests Report shall be signed by the Fire Protection Engineer.
request to schedule Final Acceptance Test; G
Final Acceptance Test Report; G
Three copies of the completed Final Acceptance Tests Reports, no later that 7 days after the completion of the Final Acceptance Tests. All items in the Final Acceptance Report shall be signed by the Fire Protection Engineer.
Commissioning
In addition to final acceptance testing refer to Section 01 71 00 COMMISSIONING REQUIREMENTS for full system commission testing by a third party.
SD-07 Certificates
Inspection by Fire Protection Engineer; G
Concurrent with the Final Acceptance Test Report, certification by the Fire Protection Engineer that the sprinkler system is installed in accordance with the contract requirements, including signed approval of the Preliminary and Final Acceptance Test Reports.
Fire Protection Engineer; G
The name and documentation of certification of the proposed Fire Protection Engineer, no later than 14 days after the Notice to Proceed and prior to the submittal of the sprinkler system drawings and hydraulic calculations.
Sprinkler System Installer; G
Submit data showing the Sprinkler System Installer has successfully installed systems of the same type and design as specified herein, Data shall include names and locations of at least two installations where the Contractor, or the subcontractor referred to above, has installed such systems. Indicate type and design of each system and certify that each system has performed satisfactorily in the manner intended for not less than 18 months. Provide NICET certification of the system technician.
Contractor shall submit data along with submittal of the Fire Protection Engineer Qualifications.
SD-10 Operation and Maintenance Data
Operating and Maintenance Instructions
Submit in accordance with Section 01 78 23.00 50 OPERATION AND MAINTENANCE DATA as supplemented and modifies by this
SECTION 21 13 13.00 20 Page 4 specification section.
Provide six manuals in accordance with NFPA 13. The manuals shall include the manufacturer's name, model number, parts list, list of parts and tools that should be kept in stock by the owner for routine maintenance including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization (including address and telephone number) for each item of equipment. Each service organization submitted shall be capable of providing 4 hour on-site response to a service call on an emergency basis.
SD-11 Closeout Submittals
As-built drawings
As-built shop drawings, at no later than 14 days after completion of the Final Tests. The Sprinkler System Drawings shall be updated to reflect as-built conditions after all related work is completed. Provide electronic drawings in dwg or pdf format.
On-site training
1.5 QUALIFICATIONS
1.5.1 Fire Protection Engineer
A Fire Protection Engineer is a registered professional engineer (P.E.) who has passed the fire protection engineering written examination administered by the National Council of Examiners for Engineering and Surveys (NCEES) or a registered P.E. in a related engineering discipline with a minimum of 5 years experience, dedicated to fire protection engineering that can be verified with documentation.
1.5.2 Sprinkler System Installer
The Sprinkler System Installer shall be regularly engaged in the installation of the type and complexity of system specified in the Contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months. Installation drawings, shop drawings and as-built drawings shall be prepared, by or under the supervision of, an system technician who is experienced with the types of works specified herein, and is currently certified by the National Institute for Certification in Engineering Technologies (NICET) as an engineering technician with minimum Level IV certification in Automatic Sprinkler System program or by a fire protection engineer.
1.6 QUALITY ASSURANCE
1.6.1 Material and Equipment Qualifications
Provide materials and equipment that are standard products of manufacturers regularly engaged in the manufacture of such products, which are of a similar material, design and workmanship. Standard products shall have been in satisfactory commercial or industrial use for 2 years prior to bid opening. The 2-year use shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been for sale on the commercial market through advertisements, SECTION 21 13 13.00 20 Page 5 manufacturers' catalogs, or brochures during the 2 year period.
1.6.2 Alternative Qualifications
Products having less than a two-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturer's factory or laboratory tests, can be shown.
1.6.3 Manufacturer's Nameplate
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
1.6.4 Field Fabricated Nameplates
ASTM D 709. Provide laminated plastic nameplates for each equipment enclosure, relay, switch, and device; as specified in the technical sections or as indicated on the drawings. Each nameplate inscription shall identify the function and, when applicable, the position. Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core.
Surface shall be matte finish. Corners shall be square. Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches. Lettering shall be a minimum of 0.25 inch high normal block style.
1.7 ACCESSIBILITY
Install all work so that parts requiring periodic inspection, operation, maintenance, and repair are readily accessible. Install concealed valves, expansion joints, controls, dampers, and equipment requiring access, in locations freely accessible through access doors.
1.8 DELIVERY, STORAGE AND HANDLING
All equipment delivered and placed in storage shall be housed in a manner to preclude any damage from the weather, humidity and temperature variations, dirt and dust, or other contaminants. Additionally, all pipes shall either be capped or plugged until installed.
PART 2 PRODUCTS
2.1 UNDERGROUND PIPING COMPONENTS
2.1.1 Pipe
Pipe shall comply with NFPA 24. Minimum pipe size shall be 6 inches.
Piping more than 5 feet outside the building walls shall be provided by others (American Water).
2.1.2 Buried Utility Warning and Identification Tape
Provide detectable aluminum foil plastic backed tape or detectable magnetic plastic tape manufactured specifically for warning and identification of buried piping. Tape shall be detectable by an electronic detection
SECTION 21 13 13.00 20 Page 6 instrument. Provide tape in rolls, 3 inches minimum width, color coded for the utility involved with warning and identification imprinted in bold block letters continuously and repeatedly over the entire tape length.
Warning and identification shall read "CAUTION BURIED WATER PIPING BELOW" or similar wording. Use permanent code and letter coloring unaffected by moisture and other substances contained in trench backfill material.
2.2 ABOVEGROUND PIPING COMPONENTS
All components of the aboveground piping shall fully comply with the requirements and recommended practices of NFPA 13 and this specification section. Aboveground piping shall be steel or copper.
2.2.1 Steel Pipe
Pipe shall beblack steel. Steel piping shall be Schedule or 40 for sizes less than 8 inches and Schedule 40 for sizes 8 inches or larger. Fittings into which sprinklers, sprinkler riser nipples, or drop nipples are threaded shall be welded, threaded, or grooved-end type. Plain-end fittings with mechanical couplings, fittings that use steel gripping devices to bite into the pipe and segmented welded fittings shall not be permitted. Rubber gasketed grooved-end pipe and fittings with mechanical couplings shall be permitted in pipe sizes 1.5 inches and larger. Fittings, mechanical couplings, and rubber gaskets shall be supplied by the same manufacturer.
Steel piping with wall thickness less than Schedule 30 shall not be threaded. Side outlet tees using rubber gasketed fittings shall not be permitted.Sprinkler pipe and fittings shall be metal. Roll grooving of galvanized pipe is prohibited
2.2.2 Grooved Mechanical Joints and Fittings
Grooved couplings, fittings and grooving tools shall be products of the same manufacturer.
2.2.3 Sprinklers
Provide nominal 0.50 inch or 0.53 inch orifice sprinklers. Sprinklers with internal O-rings shall not be used. Sprinklers shall be used in accordance with their listed coverage limitations. Provide RecessedUprightquick response sprinklers. Sprinklers shall have a polished chrome finish.
Temperature classification shall be ordinary. Sprinklers in high heat areas including attic spaces or in close proximity to unit heaters shall have temperature classification in accordance with NFPA 13. Extended coverage sprinklers shall not be used. Deflector shall not be more than 3 inches below suspended ceilings. Ceiling plates shall not be more than 0.5 inch deep. Ceiling cups shall not be permitted.
2.2.4 Valves
Provide valves of types approved for fire service. Valves shall open by counterclockwise rotation. Provide an OS&Y valve beneath each alarm.
Check valves shall be clear opening swing-check type with inspection and access cover plate for sizes 8 inches and larger. Each control valve shall be electrically supervised; minimum contact ratings shall be 2.5 amps at 24 volts DC. Provide supervision against valve closure or tampering of valve.
SECTION 21 13 13.00 20 Page 7
2.2.5 Pipe Supports
Provide Pipe hangars and supports and Seismic Bracing in accordance with
NFPA 13.
2.2.6 Alarm Valves
Provide variable pressure type alarm check valve, standard trim piping, pressure gauges, bypass, retarding chamber, testing valves, main drain, and other components as required for a fully operational system.
2.2.7 Fire Department Connections
Fire department connection shall be projecting type with cast brass body, matching wall escutcheon lettered "Auto Spkr" with a chromium plated finish. The connection shall have two inlets with individual self-closing clappers, caps with drip drains and chains. Female inlets shall have 2-1/2 inch diameter American National Fire Hose Connection Screw Threads (NH) per
NFPA 1963.
2.2.8 Backflow Prevention Assembly
Provide listed double check valve assembly backflow preventer. Each check valve shall have a drain. Backflow prevention assemblies shall have current "Certificate of Approval from the Foundation for Cross-Connection Control and Hydraulic Research, FCCCHR List. Listing of the specific make, model, design, and size in the FCCCHR List shall be acceptable as the required documentation."
2.3 ALARM INITIATING AND SUPERVISORY DEVICES
2.3.1 Sprinkler Alarm Switches
Provide vane type flow switch(es) with circuit opener or closer for the automatic transmittal of an alarm over the facility fire alarm system.
Connection of switch shall be under Section 28 31 76 INTERIOR FIRE ALARM
AND MASS NOTIFICATION SYSTEM
2.3.2 Valve Supervisory (Tamper) Switch
Switch shall be suitable for mounting to the type of control valve to be supervised open. The switch shall be tamper resistant and contain one set of SPDT (Form C) contacts arranged to transfer upon removal of the housing cover or closure of the valve of more than two rotations of the valve stem.
2.4 ACCESSORIES
2.4.1 Sprinkler Cabinet
Provide metal cabinet with extra sprinklers and sprinkler wrench adjacent to each alarm valve. The number and types of extra sprinklers shall be as specified in NFPA 13.
2.4.2 Pipe Escutcheon
Provide split hinge metal plates for piping entering walls, floors, and ceilings in exposed spaces. Provide polished stainless steel plates or
SECTION 21 13 13.00 20 Page 8 chromium-plated finish on copper alloy plates in finished spaces. Provide paint finish on metal plates in unfinished spaces.
PART 3 EXECUTION
3.1 INSPECTION BY FIRE PROTECTION ENGINEER
The Fire Protection Engineer shall inspect the sprinkler system periodically during the installation to assure the sprinkler system is being provided and installed in accordance with the contract requirements and the approved sprinkler system submittal(s). The Fire Protection Engineer shall attend both the preliminary and final tests, and shall sign the test results. After the preliminary testing has been completed, the Fire Protection Engineer, shall certify in writing the system is ready for the final inspections and tests. This report shall document any discrepancies found and what actions will be taken to correct. Any discrepancy noted during the periodic site visits or the preliminary testing shall be brought to the attention of the Contracting Officer in writing, no later than three working days after the discrepancy is discovered.
3.2 UNDERGROUND PIPING INSTALLATION
The methods of fabrication and installation of the underground piping shall fully comply with the requirements and recommended practices of NFPA 13, NFPA 24 and the contract drawings.
3.3 ABOVEGROUND PIPING INSTALLATION
The methods of fabrication and installation of the aboveground piping shall fully comply with the requirements and recommended practices of NFPA 13 and this specification section.
3.3.1 Piping in Finished Areas
In areas with suspended or dropped ceilings and in areas with concealed spaces above the ceiling, piping shall be concealed above ceilings. Piping shall be inspected, tested and approved before being concealed. Risers and similar vertical runs of piping in finished areas shall be concealed.
3.3.2 Pendent Sprinklers
Where sprinklers are installed below suspended or dropped ceilings, drop nipples shall be cut such that sprinkler ceiling plates or escutcheons are of a uniform depth throughout the finished space. The outlet of the reducing coupling shall not extend more than 1 inch below the underside of the ceiling. Pendent sprinklers in suspended ceilings shall be a minimum of 6 inches from ceiling grids.
3.3.3 Reducers
Reductions in pipe sizes shall be made with one-piece tapered reducing fittings. Bushings are prohibited.
3.3.4 Pipe Penetrations
Cutting structural members for passage of pipes or for pipe-hanger fastenings will not be permitted. Pipes that must penetrate concrete or masonry walls or concrete floors shall be core-drilled and provided with
SECTION 21 13 13.00 20 Page 9 pipe sleeves. Each sleeve shall be Schedule 40 galvanized steel, ductile iron or cast iron pipe and shall extend through its respective wall or floor and be cut flush with each wall surface. Sleeves shall provide required clearance between the pipe and the sleeve per NFPA 13. The space between the sleeve and the pipe shall be firmly packed with mineral wool insulation. Where pipes penetrate fire walls, fire partitions, or floors, pipes shall be fire stopped in accordance with Section 07 84 00 FIRESTOPPING. In penetrations that are not fire-rated or not a floor penetration, the space between the sleeve and the pipe shall be sealed at both ends with plastic waterproof cement that will dry to a firm but pliable mass or with a mechanically adjustable segmented elastomer seal.
3.3.5 Inspector's Test Connection
Provide test connections approximately 6 feet above the floor for each sprinkler system or portion of each sprinkler system equipped with an alarm device. Provide test connection piping to a drain location that can accept full flow where the discharge will be readily visible and where water may be discharged without property damage. Discharge to floor drains, janitor sinks or similar fixtures shall not be permitted. Provide discharge orifice of same size as corresponding sprinkler orifice. The penetration of the exterior wall shall be no greater than 2 feet above finished grade.
3.3.6 Backflow Preventer Test Connection
Provide downstream of the backflow prevention assembly UL 668 hose valves with 2.5 inch National Standard male hose threads with cap and chain.
Provide one valve for each 250 gpm of system demand or fraction thereof.
Provide a permanent sign in accordance with paragraph entitled "Identification Signs" which reads, "Test Valve."
3.3.7 Drains
Main drain piping shall be provided to discharge at a safe point outside the building. Auxiliary drains shall be provided as required by NFPA 13.
3.3.8 Installation of Fire Department Connection
Connection shall be mounted on the exterior wall approximately 3 feet above finished grade. The piping between the connection and the check valve shall be provided with an automatic drip in accordance with NFPA 13 and arranged to drain to the outside.
3.3.9 Identification Signs
Signs shall be affixed to each control valve, inspector test valve, main drain, auxiliary drain, test valve, and similar valves as appropriate or as required by NFPA 13. Valve identification signs shall be minimum 6 inches wide x 2 inches high with enamel baked finish on minimum 18 gauge steel or
0.024 inch aluminum with red letters on a white background or white letters on red background. Hydraulic design data nameplates shall be permanently affixed to each sprinkler riser as specified in NFPA 13.
3.4 ELECTRICAL WORK
Except as supplemented and modified herein, electric equipment and wiring shall be in accordance with Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM.
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
SECTION 21 13 13.00 20 Page 10
3.5 PIPE PAINTING AND COLOR CODE MARKING
Paint and color code mark sprinkler piping system as specified in Section
09 90 00.00 40 PAINTING AND COATING.
3.6 PRELIMINARY TESTS
The system, including the underground water mains, and the aboveground piping and system components, shall be tested to assure that equipment and components function as intended. The underground and aboveground interior piping systems and attached appurtenances subjected to system working pressure shall be tested in accordance with NFPA 13 and NFPA 24.
Submit request to schedule Preliminary Tests, no later than 14 days prior to the proposed start of the tests. Upon completion of specified tests, the Contractor shall submit for approval a Preliminary Test Report.
3.6.1 Underground Piping
3.6.1.1 Flushing
Underground piping shall be flushed in accordance with NFPA 24.
3.6.1.2 Hydrostatic Testing
New underground piping shall be hydrostatically tested in accordance with
NFPA 24.
3.6.2 Aboveground Piping
3.6.2.1 Hydrostatic Testing
Aboveground piping shall be hydrostatically tested in accordance with
NFPA 13.
3.6.2.2 Backflow Prevention Assembly Forward Flow Test
Each backflow prevention assembly shall be tested at system flow demand, including all applicable hose streams, as specified in NFPA 13. The Contractor shall provide all equipment and instruments necessary to conduct a complete forward flow test, including 2.5 inch diameter hoses, playpipe nozzles, calibrated pressure gauges, and pitot tube gauge. The Contractor shall provide all necessary supports to safely secure hoses and nozzles during the test. At the system demand flow, the pressure readings and pressure drop (friction) across the assembly shall be recorded. A metal placard shall be provided on the backflow prevention assembly that lists the pressure readings both upstream and downstream of the assembly, total pressure drop, and the system test flow rate determined during the preliminary testing. The pressure drop shall be compared to the manufacturer's data and the readings observed during the final inspections and tests.
3.7 FINAL ACCEPTANCE TEST
Final Acceptance Test shall begin only when the Preliminary Test Report has been approved. Submit request to schedule Final Acceptance Test, no later than 14 days prior to the proposed start of the tests. Notification shall include a copy of the Contractor's Material & Test Certificates.
The Fire Protection Engineer shall conduct the Final Acceptance Test and
SECTION 21 13 13.00 20 Page 11 shall provide a complete demonstration of the operation of the system.
This shall include operation of control valves and flowing of inspector's test connections to verify operation of associated waterflow alarm switches. After operation of control valves has been completed, the main drain test shall be repeated to assure that control valves are in the open position. In addition, the representative shall have available copies of as-built drawings and certificates of tests previously conducted. The installation shall not be considered accepted until identified discrepancies have been corrected and test documentation is properly completed and received. The Contractor shall submit the Final Acceptance Test Report as specified in the Submittals paragraph.
An experienced technician regularly employed by the system installer shall be present during the inspection. The Fire Protection Engineer shall attend the final inspections and tests. At this inspection, repeat any or all of the required tests as directed. Correct defects in work provided by the Contractor, and make additional tests until the systems comply with contract requirements. Furnish appliances, equipment, water, electricity, instruments, connecting devices, and personnel for the tests. The Division, Naval Facilities Engineering Command, Fire Protection Engineer, will witness formal tests and approve systems before they are accepted.
3.8 COMMISSIONING
Provide commissioning for systems provided under this division.
Commissioning is a systematic process of ensuring that all building systems perform interactively according to the design intent and the owner's operational needs. This is achieved by beginning in the design phase and documenting design intent and continuing through construction, acceptance and the warranty period with actual verification of performance. The commissioning process shall encompass and coordinate the traditionally separate functions of system documentation, equipment startup, control system calibration, testing and balancing, performance testing and training.
Commissioning during the construction phase is intended to achieve the following specific objectives according to the Contract Documents:
1) Verify that applicable equipment and systems are installed according to the manufacturer's recommendations, contract documents and to industry accepted minimum standards and that they receive adequate operational checkout by installing contractors.
2) Verify and document proper performance of equipment and systems.
3) Verify that O&M documentation left on site is complete.
4) Verify that the Owner's operating personnel are adequately trained.
The commissioning process does not take away from or reduce the responsibility of the system designers or installing contractors to provide a finished and fully functioning product.
Refer to division 01 71 00 commissioning requirements for additional requirements.
3.9 ON-SITE TRAINING
Submit request to schedule the On-site Training, at least 14 days prior to the start of related training but prior to the final inspections and tests. The sprinkler contractor shall conduct a training course for
SECTION 21 13 13.00 20 Page 12 operating and maintenance personnel as designated by the Contracting Officer. Training shall be provided for a period of 8 hours of normal working time and shall start after the system is functionally complete and after the Final Acceptance Test. The On-Site Training shall cover all of the items contained in the approved Operating and Maintenance Instructions.
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SECTION 21 13 13.00 20 Page 13
SECTION 21 30 00
FIRE PUMPS
04/08
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA 10084 (2005) Standard Methods for the Examination of Water and Wastewater
AWWA B300 (2004) Hypochlorites
AWWA B301 (2004) Liquid Chlorine
AWWA C110/A21.10 (2008) Ductile-Iron and Gray-Iron Fittings for Water
AWWA C111/A21.11 (2000) Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
AWWA C500 (2002; R 2003) Metal-Seated Gate Valves for Water Supply Service
AWWA C606 (2006) Grooved and Shouldered Joints
ASME INTERNATIONAL (ASME)
ASME B16.18 (2001; R 2005) Cast Copper Alloy Solder Joint Pressure Fittings
ASME B16.22 (2001; R 2005) Standard for Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ASME B16.26 (2006) Standard for Cast Copper Alloy Fittings for Flared Copper Tubes
ASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300
ASME B16.39 (1998; R 2006) Standard for Malleable Iron Threaded Pipe Unions; Classes 150, 250, and 300
ASME B16.5 (2003) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24
ASME B31.1 (2007; Addenda 2008) Power Piping
SECTION 21 30 00 Page 1
ASTM INTERNATIONAL (ASTM)
ASTM A 183 (2003) Standard Specification for Carbon Steel Track Bolts and Nuts
ASTM A 194/A 194M (2008b) Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or Both
ASTM A 449 (2007b) Specification for Hex Cap Screws, Bolts, and Studs, Steel, Heat Treated, 120/105/90 ksi Minimum Tensile Strength, General Use
ASTM A 47/A 47M (1999; R 2004) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A 536 (1984e1; R 2004) Standard Specification for Ductile Iron Castings
ASTM A 795/A 795M (2008) Standard Specification for Black and Hot-Dipped Zinc-Coated (Galvanized) Welded and Seamless Steel Pipe for Fire Protection Use
ASTM B 135 (2008a) Standard Specification for Seamless Brass Tube
ASTM B 42 (2002e1) Standard Specification for Seamless Copper Pipe, Standard Sizes
ASTM B 62 (2002) Standard Specification for Composition Bronze or Ounce Metal Castings
ASTM B 75 (2002) Standard Specification for Seamless Copper Tube
ASTM B 88 (2003) Standard Specification for Seamless Copper Water Tube
ASTM D 2000 (2008) Standard Classification System for Rubber Products in Automotive Applications
ASTM D 3308 (2006) PTFE Resin Skived Tape
ASTM F 436 (2007a) Hardened Steel Washers
FM GLOBAL (FM)
FM P7825a (2005) Approval Guide Fire Protection
FM P7825b (2005) Approval Guide Electrical Equipment
SECTION 21 30 00 Page 2
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
MSS SP-58 (2002) Standard for Pipe Hangers and Supports - Materials, Design and Manufacture
MSS SP-69 (2003; R 2004) Standard for Pipe Hangers and Supports - Selection and Application
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA MG 1 (2007; Errata 2008) Standard for Motors and Generators
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 1963 (2003) Standard for Fire Hose Connections
NFPA 20 (2006) Installation of Stationary Pumps for Fire Protection
NFPA 24 (2006) Standard for the Installation of Private Fire Service Mains and Their Appurtenances
NFPA 70 (2008; AMD 1 2008) National Electrical Code - 2008 Edition
NFPA 72 (2006) National Fire Alarm Code
NATIONAL INSTITUTE FOR CERTIFICATION IN ENGINEERING TECHNOLOGIES
(NICET)
NICET 1014-7 (2003) Program Detail Manual for Certification in the Field of Fire Protection Engineering Technology (Field Code 003) Subfield of Automatic Sprinkler System Layout
UNDERWRITERS LABORATORIES (UL)
UL 262 (2004) Standard for Gate Valves for Fire-Protection Service
UL 448 (2007) Pumps for Fire-Protection Service
UL Fire Prot Dir (2008) Fire Protection Equipment Directory
1.2 SYSTEM DESCRIPTION
a. Except as modified in this Section or on the drawings, install fire pumps in conformance with NFPA 20, NFPA 70, and NFPA 72, including all recommendations and advisory portions, which shall be considered mandatory; this includes advisory provisions listed in the appendices of such standards, as though the word "shall" had been substituted for the word "should" wherever it appears. In the event of a conflict between specific provisions of this specification and applicable NFPA standards, this specification governs. Devices and equipment for fire
SECTION 21 30 00 Page 3 protection service shall be UL Fire Prot Dir listed or FM P7825a approved. Interpret all reference to the authority having jurisdiction to mean the Contracting Officer or base fire chief.
b. Tank supports, piping offsets, fittings, and any other accessories required shall be furnished as specified to provide a complete installation and to eliminate interference with other construction.
c. Show detail plan view of the pump room including elevations and sections showing the fire pumps, associated equipment, and piping.
Show piping schematic of pumps, devices, valves, pipe, and fittings. .
Show point to point electrical wiring diagrams. Show piping layout and sensing piping arrangement. Show engine fuel and cooling system.
Include:
(1) Pumps, drivers, and controllers
(2) Hose valve manifold test header
(3) Circuit diagrams for pumps
(4) Wiring diagrams of each controller
d. Post operating instructions for pumps, drivers, controllers, and flow meters.
e. Fully enclose or properly guard coupling, rotating parts, gears, projecting equipment, etc. so as to prevent possible injury to persons that come in close proximity of the equipment. Conduct testing of the fire pumps in a safe manner and ensure that all equipment is safely secured. Hoses and nozzles used to conduct flow tests shall be in excellent condition and shall be safely anchored and secured to prevent any misdirection of the hose streams.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval.
The Atlantic Division, Naval Facilities Engineering Command, Fire Protection Engineer, will review and approve all submittals in this section requiring Government approval.
Submit the following in accordance with Section 01 33 00.00 50 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Installation Requirements; G
Three copies of the Fire Pump Installation Drawings consisting of a detailed plan view, detailed elevations and sections of the pump room, equipment and piping, drawn to a scale of not less than 1/2 inch = 1 foot. Drawings shall indicate equipment, piping, and associated pump equipment to scale. All clearance, such as those between piping and equipment; between equipment and walls, ceiling
SECTION 21 30 00 Page 4 and floors; and for electrical working distance clearance around all electrical equipment shall be indicated. Drawings shall include a legend identifying all symbols, nomenclatures, and abbreviations. Drawings shall indicate a complete piping and equipment layout including elevations and/or section views of the following:
a. Fire pumps, controllers, piping, valves, and associated equipment.
b. Sensing line for each pump including the pressure maintenance pump.
c. Restraint of underground water main at entry-and exit-points to the building including details of pipe clamps, tie rods, mechanical retainer glands, and thrust blocks.
d. A one-line schematic diagram indicating layout and sizes of all piping, devices, valves and fittings.
e. A complete point-to-point connection drawing of the pump power, control and alarm systems, as well as interior wiring schematics of each controller.
As-Built Drawings; G
As-built drawings, as specified.
Piping Layout and Sensing piping Arrangement; G Pump Room; G
Prepare working drawings on sheets not smaller than 24 by 36 inches; include data for the proper installation of each system.
SD-03 Product Data
Fire Pump Installation Related Submittals
A list of the Fire Pump Installation Related Submittals, no later than 7 days after the approval of the Fire Protection Specialist and the Manufacturer's Representative.
Installation Requirements; G
Manufacturer's catalog data included with the Fire Pump Installation Drawings for each separate piece of equipment proposed for use in the system. Catalog data shall indicate the name of the manufacturer of each item of equipment, with data annotated to indicate model to be provided. In addition, a complete equipment list that includes equipment description, model number and quantity shall be provided. Catalog data for material and equipment shall include, but not be limited to, the following:
a. Fire pumps, drivers and controllers including manufacturer's certified shop test characteristic curve for each pump. Shop test curve may be submitted after approval of catalog data but shall be submitted prior to the final tests.
b. Pressure maintenance pump and controller.
SECTION 21 30 00 Page 5
c. Piping components.
d. Valves, including gate, check, globe and relief valves.
e. Gauges.
f. Hose valve manifold test header and hose valves.
g. Flow meter.
h. Restrictive orifice union.
i. Associated devices and equipment.
Spare Parts
Spare parts data for each different item of material and equipment specified.
Preliminary Tests
Proposed procedures for Preliminary Tests, at least 14 days prior to the proposed start of the tests. Proposed date and time to begin Preliminary Tests, submitted with the Preliminary Tests Procedures.
Field Tests; G
Proposed diagrams, at least 2 weeks prior to start of related testing.
Fire Protection Specialist; G
The name and documentation of certification of the proposed Fire Protection Specialists, no later than 14 days after the Notice to Proceed and prior to the submittal of the fire pump installation drawings.
Manufacturer's Representative; G
The name and documentation of certification of the proposed Manufacturer's Representative, concurrent with submittal of the Fire Protection Specialist Qualifications.
Field Training; G
Proposed schedule for field training submitted at least 14 days prior to the start of related training.
Army Final Acceptance Test
Proposed date and time to begin Army Final Acceptance Test, submitted with the Acceptance Procedures. Notification shall be provided at least 14 days prior to the proposed start of the test. Notification shall include a copy of the Contractor's Material & Test Certificates.
SD-06 Test Reports
SECTION 21 30 00 Page 6
Preliminary Tests; G
Three copies of the completed Preliminary Tests Reports, no later that 7 days after the completion of the Preliminary Tests.
The Preliminary Tests Report shall include both the Contractor's Material and Test Certificate for Underground Piping and the Contractor's Material and Test Certificate for Aboveground Piping. All items in the Preliminary Tests Report shall be signed by the Fire Protection Specialist and the Manufacturer's Representative.
Army Final Acceptance Test; G
Three copies of the completed Army Final Acceptance Test Reports, no later that 7 days after the completion of the tests.
All items in the reports shall be signed by the Fire Protection Specialist and the Manufacturer's Representative. Test reports in booklet form (each copy furnished in a properly labeled three ring binder) showing all field tests and measurements taken during the preliminary and final testing, and documentation that proves compliance with the specified performance criteria, upon completion of the installation and final testing of the installed system. Each test report shall indicate the final position of the controls and pressure switches. The test reports shall include the description of the hydrostatic test conducted on the piping and flushing of the suction and discharge piping. A copy of the manufacturer's certified pump curve for each fire pump shall be included in the report.
Commissioning
In addition to final acceptance testing refer to Section 01 71 00 COMMISSIONING REQUIREMENTS for full system commission testing by a third party.
SD-07 Certificates
Fire Protection Specialist; G
Concurrent with the Final Acceptance Test Report, certification by the Fire Protection Specialist that the fire pump installation is in accordance with the contract requirements, including signed approval of the Preliminary and Final Acceptance Test Reports.
Qualifications of Welders; G Qualifications of Installer; G
Certificates of qualifications, as specified.
Preliminary Test Certification; G
Request for formal inspection and tests, as specified.
SD-10 Operation and Maintenance Data
Fire Pumps
SECTION 21 30 00 Page 7
Six manuals listing step-by-step procedures required for system startup, operation, shutdown, and routine maintenance, at least 14 days prior to field training. The manuals shall include the manufacturer's name, model number, parts list, list of parts and tools that should be kept in stock by the owner for routine maintenance including the name of a local supplier, simplified wiring and controls diagrams, troubleshooting guide, and recommended service organization (including address and telephone number) for each item of equipment. Data Package 3 shall be submitted for fire pumps and drivers in accordance with Section 01 78 23.00 50 OPERATION AND MAINTENANCE DATA. Each service organization submitted shall be capable of providing 4 hour onsite response to a service call on an emergency basis.
Flow Meter
..Data Package 2 for flow meter and controllers shall be submitted in accordance with Section 01 78 23.00 50 OPERATION AND
MAINTENANCE DATA.
1.4 QUALITY ASSURANCE
1.4.1 Fire Protection Specialist
Work specified in this section shall be performed under the supervision of and certified by the Fire Protection Specialist. The Fire Protection Specialist shall be an individual who is a registered professional engineer and a Full Member of the Society of Fire Protection Engineers or who is certified as a Level IV Technician by National Institute for Certification in Engineering Technologies (NICET) in the Automatic Sprinkler System Layout subfield of Fire Protection Engineering Technology in accordance with NICET 1014-7. The Fire Protection Specialist shall be regularly engaged in the design and installation of the type and complexity of system specified in the Contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months. Submit data for approval showing the name and certification of all involved individuals with such qualifications at or prior to submittal of drawings.
1.4.2 Qualifications of Welders
Submit certificates of each welder's qualifications prior to site welding;
certifications shall not be more than one year old.
1.4.3 Qualifications of Installer
Prior to installation, submit data for approval showing that the Contractor has successfully installed fire pumps and associated equipment of the same type and design as specified herein, or that he has a firm contractual agreement with a subcontractor having such required…
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