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FY16 Soo Compensating Works Gate Automation Sault Ste. Marie, MI
Ready to Advertise Specifications
W911XK-16-R-0009
Prepared for the U.S. Army Corps of Engineers, Detroit District
Submitted by HNTB-Barr-Gerwick Great Lakes and Rivers Solutions
06/02/2016
SPECIFICATION COVER SHEET
DESIGN DOCUMENTATION REPORT AND PLANS & SPECIFCATIONS
FOR
FY16 Soo Compensating Works Gate Automation Sault Ste. Marie, MI
W911XK-16-R-0009
65% BCOES Review – 12/23/2015 95% BCOES Review – 04/05/2016
100% Backcheck Review – 05/23/2016 Certified Final – 06/02/2016
Ready to Advertise – 06/21/2016
Submitted By:
HNTB-Barr-Gerwick Great Lakes and Rivers Solutions
Prepared for:
U.S. ARMY CORPS OF ENGINEERS,
DETROIT DISTRICT
06/21/2016
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 22 00.00 10 MEASUREMENT AND PAYMENT
01 32 16.00 20 SMALL PROJECT CONSTRUCTION PROGRESS SCHEDULES
01 33 00 SUBMITTAL PROCEDURES
01 35 13.10 SPECIAL PROJECT PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 45 00.00 10 QUALITY CONTROL
01 45 00.10 10 QUALITY CONTROL SYSTEM (QCS)
01 57 20.00 20 ENVIRONMENTAL PROTECTION
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
DIVISION 03 - CONCRETE
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
DIVISION 05 - METALS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 20 00 FINISH CARPENTRY
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 57 13 SPRAYED POLYURETHANE FOAM (SPF) ROOFING
07 60 00 FLASHING AND SHEET METAL
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 71 00 DOOR HARDWARE
DIVISION 09 - FINISHES
09 22 00 SUPPORTS FOR FIRE TREATED PLYWOOD WALL PANELS
09 90 00 PAINTS AND COATINGS
DIVISION 13 - SPECIAL CONSTRUCTION
PROJECT TABLE OF CONTENTS Page 1
13 30 00 PRE-ENGINEERED CONCRETE UTILITY BUILDING
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING
23 82 02.00 10 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 26 - ELECTRICAL
26 05 00.00 40 COMMON WORK RESULTS FOR ELECTRICAL
26 05 19.00 10 INSULATED WIRE AND CABLE
26 12 19.00 40 PAD-MOUNTED, MEDIUM-VOLTAGE TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 33 53.00 20 UNINTERRUPTIBLE POWER SUPPLY (UPS)
26 51 00.00 40 LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 13 23.00 40 COMMUNICATIONS AND FIBER OPTICAL BACKBONE CABLING
27 51 16 PUBLIC WARNING SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 20 00.00 20 ELECTRONIC SECURITY SYSTEMS (ESS), COMMERCIAL
28 23 23.00 10 CLOSED CIRCUIT TELEVISION SYSTEMS
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 31 13.53 HIGH-SECURITY CHAIN LINK FENCES AND GATES
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 01 41.00 10 ELECTROMECHANICAL OPERATING MACHINERY FOR LOCKS AND DAMS
35 20 20 ELECTRICAL EQUIPMENT FOR GATE HOIST
DIVISION 40 - PROCESS INTEGRATION
40 95 00 PROCESS CONTROL
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 2
SECTION TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 11 00
SUMMARY OF WORK
PART 1 GENERAL
1.1 WORK COVERED BY CONTRACT DOCUMENTS
1.1.1 Project Description
1.1.2 Location
1.2 EXISTING WORK
1.3 LOCATION OF UNDERGROUND UTILITIES
1.3.1 Excavation
PART 2 PRODUCTS
PART 3 EXECUTION
-- End of Section Table of Contents --
SECTION 01 11 00 Page 1
SECTION 01 11 00
SUMMARY OF WORK
PART 1 GENERAL
1.1 WORK COVERED BY CONTRACT DOCUMENTS
1.1.1 Project Description
The work general consists of a new gate control system to include, electric-powered motors, associated gear reduction, and power distribution for eight sluice gates along with programmable logic controller (PLC) based remote controls and operations/security monitoring and incidental related work.
1.1.2 Location
The work is located at the Soo Locks Complex located in Sault Sainte Marie, Michigan.
1.2 EXISTING WORK
In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements":
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work shall be in a condition equal to or better than that which existed before new work started.
1.3 LOCATION OF UNDERGROUND UTILITIES
Contractor shall locate existing utilities. Power cable and fiberoptic cables are anticipated.
1.3.1 Excavation
Notify the Contracting Officer at least 48 hours prior to starting excavation work.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
Not used.
-- End of Section --
SECTION 01 11 00 Page 2
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 22 00.00 10
MEASUREMENT AND PAYMENT
PART 1 GENERAL
1.1 PAYMENT ITEMS
1.2 COMPENSATION
1.3 MEASUREMENT AND PAYMENT
1.3.1 Item 0001 Mobilization & Demobilization, JOB
1.3.2 Item 0002 Base Bid, JOB
1.3.3 Item 0003 Option 1 - Additional Gates (Gates 9, 10, 15, 16), JOB
1.3.4 Item 0004 Option 2 - Remove Existing Transformer, JOB
1.3.5 Item 0005 Option 3 - Fiber between powerhouse and
administration building, JOB
1.3.6 Item 0006 Option 4 - Site Lighting, JOB
PART 2 PRODUCTS (Not Applicable)
PART 3 EXECUTION (Not Applicable)
SECTION 01 22 00.00 10 Page 1
SECTION 01 22 00.00 10
MEASUREMENT AND PAYMENT
PART 1 GENERAL
1.1 PAYMENT ITEMS
Payment items for the work of this contract for which contract job payments will be made are listed herein. Measurement and Payment for payment items are described in MEASUREMENT AND PAYMENT. All costs for items of work, which are not specifically mentioned to be included in a particular job or unit price payment item, shall be included in the listed job item most closely associated with the work involved. The job price and payment made for each item listed shall constitute full compensation for furnishing all plant, labor, materials, and equipment, and performing any associated Contractor quality control, environmental protection, meeting safety requirements, tests and reports, and for performing all work required for which separate payment is not otherwise provided.
a. Item Number 0001 Mobilization & Demobilization
b. Item Number 0002 Base Bid
c. Item Number 0003 Option 1 - Additional Gates (Gates 9, 10, 15, 16)
d. Item Number 0004 Option 2 - Remove Existing Transformer
e. Item Number 0005 Option 3 - Fiber between powerhouse and administration building
f. Item Number 0006 Option 4 - Site Lighting
1.2 COMPENSATION
Payment for each PAYMENT ITEMS shall constitute full compensation for costs associated with furnishing material and constructing the work in place, complete, fully functional and operational, in a complete and acceptable manner, in compliance with all contract requirements, and for costs associated with but not limited to:
Furnishing all plant, labor, tools, supplies, materials, and equipment, Performing associated Contractor Quality Control, providing supervision and administration, complying with environmental protection rules and regulations and requirements, meeting safety requirements, providing tests and reports as required and as necessary to assure that contract requirements are met, and
Assuming risk, loss, damage, and expense arising out of the nature of the work or its prosecution, subject to conditions of the contract.
1.3 MEASUREMENT AND PAYMENT
As noted in contract clause 52.236-7008, the contract prices set forth in the Bidding Schedule constitute compensation in full to the Contractor for all of its costs of completing the contract work in conformity with the drawings and specifications. Some of the work necessary to complete the contract work is not separately priced in the Bidding Schedule. That work is incidental to the work described in the Bidding Schedule and will not be
SECTION 01 22 00.00 10 Page 2 measured separately for payment. Except as otherwise specified in this contract, all costs associated with incidental work shall be included in the Bidding Schedule item with which that incidental work is most closely associated.
1.3.1 Item 0001 Mobilization & Demobilization, JOB
Payment shall constitute full compensation for all costs associated with mobilization and demobilization of the Contractor's forces and equipment necessary for performing the Work for the duration of the Work.
Mobilization shall include all activities and associated costs for transportation of personnel, equipment, and operating supplies to the site, performance and payment bonds and any special insurance obtained for this project, obtaining all permits required of Contractor, and establishment of offices and other necessary general facilities for operation at the site.
Demobilization shall include all activities and associated costs for transportation of personnel, equipment, and supplies not utilized in the project from the site, disassembly, removal, and site cleanup.
Mobilization & Demobilization associated with optional bid items shall be excluded from payment item 0001.
Unit of Measurement: Job. Partial payment of the Job item will be made in accordance with Front End Contract documents.
1.3.2 Item 0002 Base Bid, JOB
Payment shall constitute full compensation for all costs associated with materials, labor, and equipment to complete all work per the drawings and specifications not otherwise identified as an optional bid item. Items not specifically identified in Payment Items 0001, 0003, 0004, 0005, or 0006 shall be included in Payment Item 0002
Unit of Measurement: Job
1.3.3 Item 0003 Option 1 - Additional Gates (Gates 9, 10, 15, 16), JOB
Payment shall constitute full compensation for all costs associated with:
Gates 9 and 10: Removal and disposal of the existing guarding, disconnecting power to the actuators, and removal and disposal of the actuators. Removing the actuators includes work associated with removal and disposal of the existing actuator stand from the deck support structure, the actuator cross-shaft and couplings between the two hoists, the actuator cross-shaft bearings, and the existing actuator cross-shaft bearing stands from the deck support structure.
Gates 9, 10, 15, and 16: Removal and disposal of the existing hoist shaft and bearings, hoist hand-crank/actuator input equipment (including stands bearings, shafts, and gears), hoist cross-shaft and couplings between the two hoists, hoist cross-shaft bearings, and removal of the existing hoist cross-shaft bearing stands from the deck support structure.
Gates 9, 10, 15, and 16: Furnishing and installing the actuator stand, actuator cross-shaft bearing stands, and actuators.
Gates 9, 10, 15, and 16: Furnishing and installing the hoist
SECTION 01 22 00.00 10 Page 3 bearing stands, hoist bearings and couplings, and hoist shaft and gears.
Gates 9, 10, 15, and 16: Furnishing and installing the cross-shaft bearings, and cross-shaft couplings. Alignment and shimming of the actuator, shafts, bearings, and couplings.
Gates 9, 10, 15, and 16: Removal, disposal, and replacement of the grating in areas where equipment was removed, decking in place of removed hoist components, and guarding over hoist and shafts.
Mobilization and Demobilization costs associated with Payment Item
Unit of Measurement: Job
1.3.4 Item 0004 Option 2 - Remove Existing Transformer, JOB
Payment shall constitute full compensation for all costs associated with:
Remove and disposal of the existing transformer, panel board, and associated wiring/conduit.
Mobilization and Demobilization costs associated with Payment Item
Unit of Measurement: Job
1.3.5 Item 0005 Option 3 - Fiber between powerhouse and administration building, JOB
Payment shall constitute full compensation for all costs associated with:
Furnishing and installing fiberoptic cabling between the Powerhouse and administration building, patch panels and switches at the administration building, and securing fiberoptic cabling.
Refer to sheet E-402 and associated detail drawings.
Mobilization and Demobilization costs associated with Payment Item
Unit of Measurement: Job
1.3.6 Item 0006 Option 4 - Site Lighting, JOB
Payment shall constitute full compensation for all costs associated with:
Furnishing and installing site lighting and power to the lighting. Lighting provided as part of the Electrical Building is included in the base bid
Mobilization and Demobilization costs associated with Payment Item
Unit of Measurement: Job
SECTION 01 22 00.00 10 Page 4
PART 2 PRODUCTS (Not Applicable)
PART 3 EXECUTION (Not Applicable)
SECTION 01 22 00.00 10 Page 5
DIVISION 01 - GENERAL REQUIREMENTS
SMALL PROJECT CONSTRUCTION PROGRESS SCHEDULES
PART 1 GENERAL
1.1 SUBMITTALS
1.2 ACCEPTANCE
1.3 SCHEDULE FORMAT
1.3.1 Network Analysis Schedule (NAS)
1.3.1.1 Primavera P6 Settings and Parameters
1.3.1.2 Microsoft Project 2010 Settings and Parameters
1.3.1.3 Cost Loading Microsoft Project 2010 Schedules
1.3.2 Schedule Submittals and Procedures
1.4 SCHEDULE MONTHLY UPDATES
1.5 CONTRACT MODIFICATION
1.6 4-WEEK LOOK AHEAD SCHEDULE
1.7 CORRESPONDENCE AND TEST REPORTS:
1.8 ADDITIONAL SCHEDULING REQUIREMENTS
PART 2 PRODUCTS
PART 3 EXECUTION
SECTION 01 32 16.00 20 Page 1
SECTION 01 32 16.00 20
SMALL PROJECT CONSTRUCTION PROGRESS SCHEDULES
PART 1 GENERAL
1.1 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Designer of Record approval followed by Government approval is required for submittals with a "DB", "DH", or "DC" designation following the "G" designation. Submittals having a "G" designation followed by a "D" designation are provided to the Designer of Record for information only.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
Construction Schedule; G D
SD-07 Certificates
Monthly Updates
1.2 ACCEPTANCE
Prior to the start of work, prepare and submit to the Contracting Officer for acceptance a construction schedule in the form of a Network Analysis Schedule (NAS) in accordance with the terms in Contract Clause "FAR 52.236-15, Schedules for Construction Contracts," except as modified in this contract.
The acceptance of a Baseline Construction Schedule is a condition precedent to:
a. The Contractor starting work on the demolition or construction stage(s) of the contract.
b. Processing Contractor's invoice(s) for construction activities/items of work.
c. Review of any schedule updates.
Submittal of the Baseline Schedule, and subsequent schedule updates, is understood to be the Contractor's certification that the submitted schedule meets all of the requirements of the Contract Documents, represents the Contractor's plan on how the work will be accomplished, and accurately reflects the work that has been accomplished and how it was sequenced (as-built logic).
SECTION 01 32 16.00 20 Page 2
1.3 SCHEDULE FORMAT
1.3.1 Network Analysis Schedule (NAS)
Use the critical path method (CPM) to schedule and control project activities. Prepare and maintain project schedules using Primavera P6 or Microsoft Project 2010. Importing data into the scheduling program using data conversion techniques or third party software is cause for rejection of the submitted schedule. Build the schedule as follows:
a. The Project Schedule must show submittals, Government review periods, material/equipment delivery, utility outages, all on-site construction, inspection, testing, and closeout activities. Government and Contractor on-site work activities must be driven by calendars that reflect Saturdays, Sundays and all Federal Holidays as non-work days.
b. With the exception of the Contract Award and End Contract milestone activities, no activities shall be open-ended; each activity must have predecessor and successor ties. No activity must have open start or open finish (dangling) logic. Minimize redundant logic ties. Once an activity exists on the schedule it must not be deleted or renamed to change the scope of the activity and must not be removed from the schedule logic without approval from the Contracting Officer. While an activity cannot be deleted, where said activity is no longer applicable to the schedule but must remain within the logic stream for historical record, it can be changed to a milestone. Document any such change in the milestone's "Notebook", including a date and explanation for the change. The ID number for a deleted activity must not be re-used for another activity.
c. Each activity must be assigned its appropriate Responsibility Code indicating responsibility to accomplish the work indicated by the activity, Phase Code and Work Location Code.
d. Date/time constraint(s) and/or lags, other than those required by the contract, are not allowed unless accepted by the Contracting Officer.
Include as the last activity in the contract schedule, a milestone activity named "Contract Completion Date".
1.3.1.1 Primavera P6 Settings and Parameters
Use the following Primavera P6 settings and parameters in preparing the Baseline Schedule. Deviation from these settings and parameters, without prior consent of the Contracting Officer, is cause for rejection of schedule submission.
a. General: Define or establish Calendars and Activity Codes at the "Project" level, not the "Global" level.
b. Admin Drop-Down Menu, Admin Preferences, Time Periods Tab:
(1) Set time periods for P6 to 8.0 Hours/Day, 40.0 Hours/Week, 172.0 Hours/Month and 2000.0 Hours/Year.
(2) Use assigned calendar to specify the number of work hours for each time period: Must be checked.
c. Project Level, Dates Tab:
SECTION 01 32 16.00 20 Page 3
(1) Set "Must Finish By" date to "Contract Completion Date".
d. Project Level, Defaults Tab:
(1) Duration Type: Set to "Fixed Duration & Units".
(2) Percent Complete Type: Set to "Physical".
(3) Activity Type: Set to "Task Dependent".
(4) Calendar: Set to "Standard 5 Day Workweek". Calendar must reflect Saturday, Sunday and all Federal holidays as non-work days.
Alternative calendars may be used with Contracting Officer approval.
e. Project Level, Calculations Tab:
(1) Activity percent complete based on activity steps: Must be Checked.
(2) Reset Remaining Duration and Units to Original: Must be Checked.
(3) Subtract Actual from At Completion: Must be Checked.
(4) Recalculate Actual units and Cost when duration percent(%) complete changes: Must be Checked.
(5) Link Actual to Date and Actual This Period Units and Cost: Must be Checked.
f. Project Level, Settings Tab:
(1) Define Critical Activities: Check "Total Float is less than or equal to" and add "0d".
g. No on-site construction activity may have durations in excess of 20 working days.
1.3.1.2 Microsoft Project 2010 Settings and Parameters
The Network must have a minimum of 30 construction activities. No on-site construction activity may have durations in excess of 20 working days.
1.3.1.3 Cost Loading Microsoft Project 2010 Schedules
Assign material, labor and equipment costs to their respective Construction Activities. Material and equipment costs for which payment will be requested in advance of installation must be assigned to their respective procurement activity (i.e. the material/equipment on-site activity).
Evenly disperse overhead and profit to each activity over the duration of the project. Cost loading must total to 100 percent of the value of the contract.
a. Submit an Earned Value Report with each schedule update showing activity budget, cost percent complete, earned amount and cost to complete as directed by the Contracting Officer.
b. With each schedule submission, provide a Schedule Variance control (SVC) diagram showing:
SECTION 01 32 16.00 20 Page 4
(1) Cash Flow S-Curves indicating planned project cost based on projected early and late activity finish dates.
(2) Earned Value to-date. Revise Cash Flow S-Curves when the contract is modified, or as directed by the Contracting Officer.
1.3.2 Schedule Submittals and Procedures
Submit Network Analysis Schedules (NAS) and updates in hard copy and on electronic media that is acceptable to the Contracting Officer. Submit an electronic back-up of the project schedule in an import format compatible with the Government's scheduling program.
1.4 SCHEDULE MONTHLY UPDATES
Update the Construction Schedule at monthly intervals or when the schedule has been revised. The updated schedule must be kept current, reflecting actual activity progress and plan for completing the remaining work. Submit copies of purchase orders and confirmation of delivery dates as directed by the Contracting Officer.
a. Narrative Report: Provide with schedule updates. Identify and justify;
(1) Progress made in each area of the project
(2) Critical Path
(3) Date/time constraint(s), other than those required by the contract
(4) Changes in the following; added or deleted activities, original and remaining durations for activities that have not started, logic, milestones, planned sequence of operations, and critical path
(5) Status of Contract Completion Date and interim milestones;
(6) Current and anticipated delays (describe cause of delay and corrective actions(s) and mitigation measures to minimize);
(7) Description of current and future schedule problem areas.
Each entry in the narrative report must cite the respective Activity ID and Activity Description, the date and reason for the change, and description of the change.
1.5 CONTRACT MODIFICATION
Submit a Time Impact Analysis (TIA) with each cost and time proposal for a proposed change. TIA must illustrate the influence of each change or delay on the Contract Completion Date or milestones. No time extensions will be granted nor delay damages paid unless a delay occurs which consumes all available Project Float, and extends the Projected Finish beyond the Contract Completion Date.
a. Each TIA must be in both narrative and schedule form. The narrative must define the scope and conditions of the change; provide start and finish dates of impact, successor and predecessor activity to impact period, responsible party, describe how it originated, and how it
SECTION 01 32 16.00 20 Page 5 impacts the schedule. The schedule submission must consist of three native files:
(1) Fragnet used to define the scope of the changed condition
(2) Most recent accepted schedule update as of the time of the proposal or claim submission that has been updated to show all activity progress as of the time of the impact start date.
(3) The impacted schedule that has the fragnet inserted in the updated schedule and the schedule "run" so that the new completion date is determined.
b. For claimed as-built project delay, the inserted fragnet TIA method must be modified to account for as-built events known to occur after the data date of schedule update used.
c. All TIAs must include any mitigation, and must determine the apportionment of the overall delay assignable to each individual delay. The associated narrative must clearly describe the findings in a chronological listing beginning with the earliest delay event.
(1) Identify types of delays as follows:
(a) Excusable Delay: Force-Majeure (e.g. weather) - Contractor may receive time extension, but time will not be compensable.
(b) Inexcusable Delay: Contractor Responsibility - Contractor will not receive time extension.
(c) Compensable Delay: Government Responsibility - Contractor may receive compensable time extension.
(2) If a combination of any of the delay types outlined above occurs, it is considered a Concurrent Delay, which will require an analysis of the facts to determine compensability and entitlement to any time extension under the applicable contract clauses.
d. Submit Data disks containing the narrative and native schedule files.
e. Unless the Contracting Officer requests otherwise, only add conformed contract modifications into the Project NAS.
1.6 4-WEEK LOOK AHEAD SCHEDULE
Prepare and issue a 4-Week Look Ahead schedule to provide a more detailed day-to-day plan of upcoming work identified on the Construction Schedule.
Key the work plans to activity numbers when a NAS is required and update each week to show the planned work for the current and following two-week period. Additionally, include upcoming outages, closures, preparatory meetings, and initial meetings. Identify critical path activities on the Three-Week Look Ahead Schedule. The detail work plans are to be bar chart type schedules, maintained separately from the Construction Schedule on an electronic spreadsheet program and printed on 8-1/2 by 11 inch sheets as directed by the Contracting Officer. Activities must not exceed 5 working days in duration and have sufficient level of detail to assign crews, tools and equipment required to complete the work. Deliver three hard copies and one electronic file of the 4-Week Look Ahead Schedule to the Contracting Officer no later than 8 a.m. each Monday, and for review during the weekly
SECTION 01 32 16.00 20 Page 6
CQC Coordination or Production Meeting.
1.7 CORRESPONDENCE AND TEST REPORTS:
All correspondence (e.g., letters, Requests for Information (RFIs), e-mails, meeting minute items, Production and QC Daily Reports, material delivery tickets, photographs) must reference Schedule Activities that are being addressed. All test reports (e.g., concrete, soil compaction, weld, pressure) must reference Schedule Activities that are being addressed.
1.8 ADDITIONAL SCHEDULING REQUIREMENTS
Any references to additional scheduling requirements, including systems to be inspected, tested and commissioned, that are located throughout the remainder of the Contract Documents, are subject to all requirements of this section.
PART 2 PRODUCTS
Not used.
PART 3 EXECUTION
Not used.
SECTION 01 32 16.00 20 Page 7
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 33 00
SUBMITTAL PROCEDURES
PART 1 GENERAL
1.1 SUMMARY
1.2 DEFINITIONS
1.2.1 Submittal Descriptions (SD)
1.2.2 Approving Authority
1.2.3 Work
1.3 SUBMITTALS
1.4 SUBMITTAL CLASSIFICATION
1.4.1 Designer of Record Approved (DA)
1.4.2 Government Approved (G)
1.4.3 For Information Only
1.5 PREPARATION
1.5.1 Transmittal Form
1.5.2 Identifying Submittals
1.5.3 Format for SD-02 Shop Drawings
1.5.4 Format of SD-03 Product Data and SD-08 Manufacturer's
Instructions
1.5.5 Format of SD-04 Samples
1.5.6 Format of SD-05 Design Data and SD-07 Certificates
1.5.7 Format of SD-06 Test Reports and SD-09 Manufacturer's Field
Reports
1.5.8 Format of SD-10 Operation and Maintenance Data (O&M)
1.5.9 Format of SD-01 Preconstruction Submittals and SD-11 Closeout
Submittals
1.5.10 Source Drawings for Shop Drawings
1.5.10.1 Terms and Conditions
1.5.11 Electronic File Format
1.6 QUANTITY OF SUBMITTALS
1.6.1 Number of Copies of SD-02 Shop Drawings
1.6.2 Number of Copies of SD-03 Product Data and SD-08
Manufacturer's Instructions
1.6.3 Number of Samples SD-04 Samples
1.6.4 Number of Copies SD-05 Design Data and SD-07 Certificates
1.6.5 Number of Copies SD-06 Test Reports and SD-09 Manufacturer's
Field Reports
1.6.6 Number of Copies of SD-10 Operation and Maintenance Data
1.6.7 Number of Copies of SD-01 Preconstruction Submittals and SD-11
Closeout Submittals
1.7 INFORMATION ONLY SUBMITTALS
1.8 SUBMITTAL REGISTER
1.9 VARIATIONS
1.9.1 Considering Variations
1.9.2 Proposing Variations
1.9.3 Warranting that Variations are Compatible
1.9.4 Review Schedule Extension
SECTION 01 33 00 Page 1
1.10 SCHEDULING
1.11 GOVERNMENT APPROVING AUTHORITY
1.11.1 Review Notations
1.12 DISAPPROVED OR REJECTED SUBMITTALS
1.13 APPROVED SUBMITTALS
1.14 APPROVED SAMPLES
1.15 WITHHOLDING OF PAYMENT
PART 2 PRODUCTS
PART 3 EXECUTION
ATTACHMENTS:
Appendix A - Submittal Register
SECTION 01 33 00 Page 2
SECTION 01 33 00
SUBMITTAL PROCEDURES
PART 1 GENERAL
1.1 SUMMARY
The Contracting Officer may request submittals in addition to those specified when deemed necessary to adequately describe the work covered in the respective sections.
Units of weights and measures used on all submittals are to be the same as those used in the contract drawings.
Each submittal is to be complete and in sufficient detail to allow ready determination of compliance with contract requirements.
Contractor's Quality Control (CQC) System Manager to check and approve all items prior to submittal and stamp, sign, and date indicating action taken. Proposed deviations from the contract requirements are to be clearly identified. Include within submittals items such as:
Contractor's, manufacturer's, or fabricator's drawings; descriptive literature including (but not limited to) catalog cuts, diagrams, operating charts or curves; test reports; test cylinders; samples; O&M manuals (including parts list); certifications; warranties; and other such required submittals.
Submittals requiring Government approval are to be scheduled and made prior to the acquisition of the material or equipment covered thereby. Pick up and dispose of samples not incorporated into the work in accordance with manufacturer's Material Safety Data Sheets (MSDS) and in compliance with existing laws and regulations.
A submittal register showing items of equipment and materials for when submittals are required by the specifications is provided as "Appendix A - Submittal Register".
1.2 DEFINITIONS
1.2.1 Submittal Descriptions (SD)
Submittals requirements are specified in the technical sections.
Submittals are identified by Submittal Description (SD) numbers and titles as follows:
SD-01 Preconstruction Submittals
Submittals which are required prior to or the start of the next major phase of the construction on a multi-phase contract, includes schedules, tabular list of data, or tabular list including location, features, or other pertinent information regarding products, materials, equipment, or components to be used in the work.
SD-02 Shop Drawings
SECTION 01 33 00 Page 3
Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.
Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project.
Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated.
SD-03 Product Data
Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.
Samples of warranty language when the contract requires extended product warranties.
SD-04 Samples
Fabricated or unfabricated physical examples of materials, equipment or workmanship that illustrate functional and aesthetic characteristics of a material or product and establish standards by which the work can be judged.
Color samples from the manufacturer's standard line (or custom color samples if specified) to be used in selecting or approving colors for the project.
Field samples and mock-ups constructed on the project site establish standards by which the ensuring work can be judged. Includes assemblies or portions of assemblies which are to be incorporated into the project and those which will be removed at conclusion of the work.
SD-05 Design Data
Design calculations, mix designs, analyses or other data pertaining to a part of work.
SD-06 Test Reports
Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. Unless specified in another section, testing must have been within three years of date of contract award for the project.
Report which includes findings of a test required to be performed by the Contractor on an actual portion of the work or prototype prepared for the project before shipment to job site.
Report which includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation.
Investigation reports.
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Daily logs and checklists.
Final acceptance test and operational test procedure.
SD-07 Certificates
Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project.
Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor. The document purpose is to further promote the orderly progression of a portion of the work by documenting procedures, acceptability of methods, or personnel qualifications.
Confined space entry permits.
Text of posted operating instructions.
SD-08 Manufacturer's Instructions
Preprinted material describing installation of a product, system or material, including special notices and (MSDS)concerning impedances, hazards and safety precautions.
SD-09 Manufacturer's Field Reports
Documentation of the testing and verification actions taken by manufacturer's representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with manufacturer's standards or instructions. The documentation must be signed by an authorized official of a testing laboratory or agency and state the test results; and indicate whether the material, product, or system has passed or failed the test.
Factory test reports.
SD-10 Operation and Maintenance Data
Data that is furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer's help and product line documentation necessary to maintain and install equipment. This data is needed by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.
This data is intended to be incorporated in an operations and maintenance manual or control system.
SD-11 Closeout Submittals
Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.
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Submittals required for Guiding Principle Validation (GPV) or Third Party Certification (TPC).
Special requirements necessary to properly close out a construction contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.
1.2.2 Approving Authority
Office or designated person authorized to approve submittal.
1.2.3 Work
As used in this section, on- and off-site construction required by contract documents, including labor necessary to produce submittals, except those SD-01 Pre-Construction Submittals noted above, construction, materials, products, equipment, and systems incorporated or to be incorporated in such construction.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. Designer of Record approval followed by Government approval is required for submittals with a "DB", "DH", or "DC" designation following the "G" designation. Submittals having a "G" designation followed by a "D" designation are provided to the Designer of Record for information only.
Submit the following in accordance with this Section
SD-01 Preconstruction Submittals
Submittal Register; G
1.4 SUBMITTAL CLASSIFICATION
Submittals are classified as follows:
1.4.1 Designer of Record Approved (DA)
Designer of Record (DOR) approval is required for extensions of design, critical materials, any deviations from the solicitation, the accepted proposal, or the completed design, equipment whose compatibility with the entire system must be checked, and other items as designated by the Contracting Officer. Within the terms of the Contract Clause SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION, they are considered to be "shop drawings." Contractor to provide the Government with the number of copies designated hereinafter of all DOR approved submittals. The Government may review any or all Designer of Record approved submittals for conformance to the Solicitation, Accepted Proposal and the completed design. The Government will review all submittals designated as deviating from the Solicitation or Accepted Proposal, as described below. Design submittals to be in accordance with Section 01 33 16 DESIGN AFTER AWARD.
Generally, design submittals should be identified as SD-05 Design Data submittals.
1.4.2 Government Approved (G)
Government approval is required for extensions of design, critical
SECTION 01 33 00 Page 6 materials, deviations, equipment whose compatibility with the entire system must be checked, and other items as designated by the Contracting Officer.
Within the terms of the Contract Clause SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION, they are considered to be "shop drawings."
1.4.3 For Information Only
Submittals not requiring Government approval will be for information only.They are not considered to be "shop drawings" within the terms of the Contract Clause referred to above.
1.5 PREPARATION
1.5.1 Transmittal Form
Transmittal forms are included in the QCS software that the Contractor is required to use for this contract. Properly complete this form by filling out all the heading blank spaces and identifying each item submitted.
Exercise special care to ensure proper listing of the specification paragraph and sheet number of the contract drawings pertinent to the data submitted for each item.
1.5.2 Identifying Submittals
When submittals are provided by a Subcontractor, the Prime Contractor is to prepare, review and stamp with Contractor's approval all specified submittals prior to submitting for Government approval.
Identify submittals, except sample installations and sample panels, with the following information permanently adhered to or noted on each separate component of each submittal and noted on transmittal form. Mark each copy of each submittal identically, with the following:
a. Project title and location.
b. Construction contract number.
c. Date of the drawings and revisions.
d. Name, address, and telephone number of subcontractor, supplier, manufacturer and any other subcontractor associated with the submittal.
e. Section number of the specification section by which submittal is required.
f. Submittal description (SD) number of each component of submittal.
1.5.3 Format for SD-02 Shop Drawings
Shop drawings are not to be less than 11 by 17 inches nor more than 30 by 42 inches, except for full size patterns or templates. Prepare drawings to accurate size, with scale indicated, unless other form is required.
Drawings are to be suitable for reproduction and be of a quality to produce clear, distinct lines and letters with dark lines on a white background.
Present 11 by 17 inches sized shop drawings as part of the bound volume for submittals required by section. Present larger drawings in sets.
Include on each drawing the drawing title, number, date, and revision
SECTION 01 33 00 Page 7 numbers and dates, in addition to information required in paragraph
IDENTIFYING SUBMITTALS.
Number drawings in a logical sequence. Each drawing is to bear the number of the submittal in a uniform location adjacent to the title block. Place the Government contract number in the margin, immediately below the title block, for each drawing.
Dimension drawings, except diagrams and schematic drawings; prepare drawings demonstrating interface with other trades to scale. Use the same unit of measure for shop drawings as indicated on the contract drawings.
Identify materials and products for work shown.
Include the nameplate data, size and capacity on drawings. Also include applicable federal, military, industry and technical society publication references.
Submit drawings in PDF format.
1.5.4 Format of SD-03 Product Data and SD-08 Manufacturer's Instructions
Present product data submittals for each section as a complete volume.
Include table of contents, listing page and catalog item numbers for product data.
Indicate, by prominent notation, each product which is being submitted;
indicate specification section number and paragraph number to which it pertains.
Supplement product data with material prepared for project to satisfy submittal requirements for which product data does not exist. Identify this material as developed specifically for project, with information and format as required for submission of SD-07 Certificates.
Include the manufacturer's name, trade name, place of manufacture, and catalog model or number on product data. Also include applicable federal, military, industry and technical society publication references. Should manufacturer's data require supplemental information for clarification, submit as specified for SD-07 Certificates.
Where equipment or materials are specified to conform to industry and technical society reference standards of the organizations such as American National Standards Institute (ANSI), ASTM International (ASTM), National Electrical Manufacturer's Association (NEMA), Underwriters Laboratories (UL), and Association of Edison Illuminating Companies (AEIC), submit proof of such compliance. The label or listing by the specified organization will be acceptable evidence of compliance.
Collect required data submittals for each specific material, product, unit of work, or system into a single submittal and marked for choices, options, and portions applicable to the submittal. Mark each copy of the product data identically. Partial submittals will not be accepted for expedition of construction effort.
Submit manufacturer's instructions prior to installation.
1.5.5 Format of SD-04 Samples
Furnish samples in full size or in as standard manufacturer's prepackaged
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Samples Showing Range of Variation: Where variations in color, finish, pattern, or texture are unavoidable due to nature of the materials, submit sets of samples of not less than three units showing extremes and middle of range. Mark each unit to describe its relation to the range of the variation.
Reusable Samples: Incorporate returned samples into work only if so specified or indicated. Incorporated samples are to be in undamaged condition at time of use.
1.5.6 Format of SD-05 Design Data and SD-07 Certificates
Provide design data and certificates on 8 1/2 by 11 inches paper. Provide a bound volume for submittals containing numerous pages.
1.5.7 Format of SD-06 Test Reports and SD-09 Manufacturer's Field Reports
Provide reports on 8 1/2 by 11 inches paper in a complete bound volume.
Indicate by prominent notation, each report in the submittal. Indicate specification number and paragraph number to which it pertains.
1.5.8 Format of SD-10 Operation and Maintenance Data (O&M)
Comply with the requirements specified in Section 01 78 23 OPERATION AND MAINTENANCE DATA for O&M Data format.
1.5.9 Format of SD-01 Preconstruction Submittals and SD-11 Closeout Submittals
When submittal includes a document which is to be used in project or become part of project record, other than as a submittal, do not apply Contractor's approval stamp to document, but to a separate sheet accompanying document.
1.5.10 Source Drawings for Shop Drawings
The entire set of Source Drawing files (DWG) will not be provided to the Contractor. Only those requested by the Contractor to prepare shop drawings may be provided. Request the specific Drawing Number only for the preparation of Shop Drawings. These drawings may only be provided after award.
1.5.10.1 Terms and Conditions
Data contained on these electronic files must not be used for any purpose other than as a convenience in the preparation of construction data for the referenced project. Any other use or reuse shall be at the sole risk of the Contractor and without liability or legal exposure to the Government.
The Contractor must make no claim and waives to the fullest extent permitted by law, any claim or cause of action of any nature against the Government, its agents or sub consultants that may arise out of or in connection with the use of these electronic files. The Contractor must, to the fullest extent permitted by law, indemnify and hold the Government harmless against all damages, liabilities or costs, including reasonable attorney's fees and defense costs, arising out of or resulting from the use of these electronic files.
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These electronic Source Drawing files are not construction documents.
Differences may exist between the Source Drawing files and the corresponding construction documents. The Government makes no representation regarding the accuracy or completeness of the electronic Source Drawing files, nor does it make representation to the compatibility of these files with the Contractor hardware or software. In the event that a conflict arises between the signed and sealed construction documents prepared by the Government and the furnished Source Drawing files, the signed and sealed construction documents govern. The Contractor is responsible for determining if any conflict exists. Use of these Source Drawing files does not relieve the Contractor of duty to fully comply with the contract documents, including and without limitation, the need to check, confirm and coordinate the work of all contractors for the project.
If the Contractor uses, duplicates or modifies these electronic Source Drawing files for use in producing construction data related to this contract, remove all previous indicia of ownership (seals, logos, signatures, initials and dates).
1.5.11 Electronic File Format
Provide submittals in electronic format, with the exception of material samples required for SD-04 Samples items. In addition to the electronic submittal, provide two (three if the Contractor desires a copy returned to them) hard copies of the submittals. Compile the submittal file as a single, complete document, to include the Transmittal Form described within. Name the electronic submittal file specifically according to its contents, coordinate the file naming convention with the Contracting Officer. Electronic files must be of sufficient quality that all information is legible. Use PDF as the electronic format, unless otherwise specified or directed by the Contracting Officer. Generate PDF files from original documents with bookmarks so that the text included in the PDF file is both searchable and can be copied. If documents are scanned, Optical Character Resolution (OCR) routines are required. Index and bookmark files exceeding 30 pages to allow efficient navigation of the file. When required, the electronic file must include a valid electronic signature, or scan of a signature.
Provide hard copies of submittals when requested by the Contracting Officer. Up to 2 additional hard copies of any submittal may be requested at the discretion of the Contracting Officer, at no additional cost to the Government.
1.6 QUANTITY OF SUBMITTALS
1.6.1 Number of Copies of SD-02 Shop Drawings
Submit two (three if the Contractor desires a copy returned to them) copies of submittals of shop drawings.
1.6.2 Number of Copies of SD-03 Product Data and SD-08 Manufacturer's Instructions
Submit in compliance with quantity requirements specified for shop drawings.
1.6.3 Number of Samples SD-04 Samples
a. Submit one sample, or one sets of samples showing range of variation, of each required item. One approved sample or set of samples will be
SECTION 01 33 00 Page 10 retained by approving authority and one will be returned to Contractor.
b. Submit one sample panel or provide one sample installation where directed. Include components listed in technical section or as directed.
c. Submit one sample installation, where directed.
d. Submit one sample of non-solid materials.
1.6.4 Number of Copies SD-05 Design Data and SD-07 Certificates
Submit in compliance with quantity requirements specified for shop drawings.
1.6.5 Number of Copies SD-06 Test Reports and SD-09 Manufacturer's Field Reports
Submit in compliance with quantity and quality requirements specified for shop drawings other than field test results that will be submitted with QC reports.
1.6.6 Number of Copies of SD-10 Operation and Maintenance Data
Submit 3 hard copies and three electronic copies of O&M Data to the Contracting Officer for review and approval. Coordinate with the COR before making hard copies of each type of O&M data to ensure that 3 copies are desired.
1.6.7 Number of Copies of SD-01 Preconstruction Submittals and SD-11 Closeout Submittals
Unless otherwise specified, submit two sets of administrative submittals.
1.7 INFORMATION ONLY SUBMITTALS
Normally submittals for information only will not be returned. Approval of the Contracting Officer is not required on information only submittals.
The Government reserves the right to require the Contractor to resubmit any item found not to comply with the contract. This does not relieve the Contractor from the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring removal and replacement of nonconforming material incorporated in the work;
and does not relieve the Contractor of the requirement to furnish samples for testing by the Government laboratory or for check testing by the Government in those instances where the technical specifications so prescribe.
1.8 SUBMITTAL REGISTER
Prepare and maintain submittal register, as the work progresses. Use electronic submittal register program in QCS. Do not change data which is output in columns (c), (d), (e), and (f) as delivered by Government; retain data which is output in columns (a), (g), (h), and (i) as approved. A submittal register showing items of equipment and materials for which submittals are required by the specifications is provided as an attachment. This list may not be all inclusive and additional submittals may be required.
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