QP_11-1-2614_Timing_Movement_2008.pdf

Quality Assurance Provisions 11 December 2008 Timer and Stem Assembly P/N 11-1-2614-1

1. First Article Inspection (FAI). The FAI includes:

a. A review of material Certifications of Compliance

b. End Item Visual Examination

c. End Item Dimensional Examination

d. End Item Testing

2. Acceptance/Rejection Criteria for the FAI. The following shall be cause for rejection of the FAI:

a. Material not as specified per paragraph 2.1

b. Any visual defect

c. Any dimension out of tolerance

d. Not meeting the end item testing requirements of paragraph 3.5

2.1 In Process Dimensions. Two Dimensions from drawing 11-1-2614 must be measured and recorded prior to use on the Timer Delay Assembly (P/N 11-1-894-1):

a. 1.081 +/- .005 within View A (Rev P) in Zones C4-C5

b. .331 +/-.005 within View A (Rev P) in Zone C4

3. Conformance Inspection.

3.1 Sampling. Sampling shall be performed in accordance with ANSI/ASQ Z1.4

3.2 Conformance Inspection. The end items shall be examined for materials and the requirements of paragraphs 3.3, 3.4, and 3.5

3.3 End Item Visual Examination. The end items shall be examined for the nonconformities/defects listed in Table I. The lot shall be expressed in units of timer assemblies. The sample unit shall be one timer and stem assembly. The inspection level shall be III and the Acceptable Quality Limit (AQL), expressed in terms of nonconformities/defects per hundred units, shall be 1.0 for major defects/nonconformities and 4.0 for total (major and minor) defects/nonconformities.

Quality Assurance Provisions 11 December 2008 Timer and Stem Assembly P/N 11-1-2614-1

Table I: End Item Visual Defects

Classification Examine Defect Minor Major

Omitted or not type specified 101 Any evidence of corrosion 102

Finish

Dirt, oil, grease, or other foreign matter 201

Materials Not as specified 103

Any component cracked, malformed, misaligned, or damaged

Sharp edges, burrs, or metal slivers, components incorrectly assembled, loose, or missing

Construction and Workmanship

Screws improperly or not securely seated 202

Identification Missing, incomplete, illegible, improper location, or not as specified

3.4 End Item Dimensional Examination. The contractor shall submit a quality plan to the government for approval prior to the FAI. The plan must detail methods of inspections to insure the Timer Delay Assembly is manufactured and tested to the requirements of the Technical Data Package (TDP).

3.5 End Item Testing. Drawing 11-1-7390 provides the end item testing requirements for the FAI and conformance examinations.

4. Classification of Nonconformities/defects. Classification of nonconformities/defects not listed in Table I shall be specified by the procuring activity.