Page_3_plus_drawings.pdf

SOL-CI-15-00039

Amendment 01

Questions/Answers

Q1: Is there a Schedule of Deliverables available for this project?

A1: Equipment delivery within 6 months of award date. Installation, commissioning and submission of final acceptance report within 45 days of equipment delivery to site.

Q2: The SOW requires sampling for both continuous dilute analysis when sampled directly from CVS exhaust stream, and batch analysis from Kynar CVS sample bags. Are there documents available on the CTTF and HTTF Dilution Tunnels and batch sample systems indicating the locations where these N2O samples can be extracted?

A2: See attached documents.

Q3: What is the sampling flow rate/volume available to be extracted from the AVL CVS i60 system for N2O analysis?

A3: Flow limitation is dependent based upon details of integration. The system accommodates sample phase durations as short as 240 seconds. At these conditions approximately 10 to 20 liters of sample could be available depending on details of integration.

Q4: SOW section 7.1 requires two optional analyzers that meet all of the SOW requirements. Is section

3.0 (Installation) a requirement of the optional analyzers? If so, would EPA please provide additional details on the installation locations?

A4: No. Installation it would not be part of the requirement for optional analyzers

P 2K

K1

2K K2

2K K1

P

2B P1

2K K3

P 2K

K1

2K K2

2K K1

P

2B P1

2K K3

1K K2

1K K1

-A 0.

2K K2

2K K1

T

-H W

H2

O -C ro ss se ns iti vi ty

W as se rq ue re m pf in d lic hk ei t

-BT1

Bubbler in/ Wasserflasche rein

Bu bb le r o ut

W as se rfl as ch e ra us

0KK1

0KK4

0KK5

0KK2

0KK3

0H Q

-A 0.

P 1K

K1

1K K2

1K K1

P

1B P1

1K K3

P 1K

K1

1K K2

1K K1

P

1B P1

1K K3

P 2K

K1

2K K2

2K K1

P

2B P1

2K K3

P

-A 0.

2B P1

2K K1

P

P

-A 0.

1B P1

1K K1

P

1K K4

1K K5

-A 5.

1H Q

P 1K

K1

1K K2

1K K1

P

1B P1

1K K3

2K K4

2K K5

-A 5.

2H Q

2) 2)

F

F

P 1K

K1

1K K2

1K K1

P

1B P1

1K K3

P 2K

K1

2K K2

2K K1

P

2B P1

2K K3

4K K2

1) 1)

P P

1) 2/2 solenoid valve DN1 / 2-2 Wege Ventil NW1

2) 2/2 solenoid valve DN2 / 2-2 Wege Ventil NW2

3) 3/2 solenoid valve DN2 / 3-2 Wege Ventil NW2

Serial No.: 6600 Order No.: 8511004585

Serial No.: 6604 Order No.: 8511004586

-A 6.

1K K4

1) 3K

K4 1)

-X M

C 2H

SG

C H4

S G

-A

6.

1K

K3 1)

2K K3

1) 3K

K3 1)

4K K3

1)

N O

S G

-X

M

P

-X M

1K K1

1K K3

1K K2

1) 1) 2K

K3

2K K2

-X M

-X M

C O lo w

S G

C O lo w

S G

1)1)

C O

SG

C O

SG

-X

M

-X M

2K K3

2K K2

1K K3

1K K2

1)1)

1)1)

2K K1

1)

-X M

1K K1

2K K1

1) 1)

-B P1

V en t/ A bs au gu ng

-A

1K K1

1) -X

M

C

O lo w M

ID

SP

A N

C O

M

ID

SP

A N

-A 8.

O pt io n

M

IX

G A

S

-A

N O

M

ID

SP

A

N -X

M

1)

1K K1

-A 7.

2K K1

1)

N O

S G

-X

M

2K

K2

2K K3

1) 1)

1) 1) 1K

K3

1K K2

P

P

L1 L2

1) 3K

K5 1)

2K K5

2G P4

3GP1

3KK4

3KK33BM1

3HG1

3BP2

3KK1

3KK2

3XM2

2XM2

1XM2

1G P4

3XM1

2XM1

1XM1

0EC1-BT1 0EC1-GP1

chiller / Kühler

0GP3

2GQ2

1BM1

1HG1

1BP2

1KK3

1KK4

1GP11KK1

1KK2

1GQ2

GPU +A6

-A0.

Heated / beheizt 35°C from bottom / von unten from bottom

Sample in Cal in 2 Vent in SA out O2 out N2 out Cal out Cal in

GDU/

NGU

-A 0.

SA

SG

U

+A

-X M

1)

1K K1

-A 0.

H2 He

-X M

-A 0.

1K K4

1)

-X M

O

N

-X M

1) 1K

K5

-A 0.

-A 5.

1K K1

1)

-X M

TH

C

M

ID

SP

A

N

FID 2

LHD

THC+CH4

-A5.2

A N

A +A

2K K1

1)

-A 5.

-A 6.

-A 7.

-A

A V

U +A

-A 5.

-A 6.

-A 7.

-A

Sample stream 3 (Diesel) / Messgas Linie 3 (Diesel)

THC+CH4

-A5.1

FID 1

LHD

CLD 1

LH SLQ

NO/NOx -A7.1

CLD 2

LH SLQ

IRD

NO/NOx -A7.2

CO2 L

-A8.1

CO L

-A10.1

IRD IRDIRD

CO2 L

-A8.2

CO L

-A10.2

C1 C2 C1 C2

L2L1

1K K2

1K K3

2K K2

2K K1

-A 5.

-A 5.

-A 6.

-A 6.

-X M

-X M

-X M

-X M

-X M

TH

C

S G

TH

C

S G

C H4

M

ID

SP

A

N

C H4

S G

1)

Heated / beheizt 35°C

He at ed b eh ei zt

5°

C

Purge

Ambient modal

-A 8.

-A 8.

GC 1

LC

CH4

-A6.2

CH4

-A6.4

GC 2

LC

3K K2

2K K2

1) 1)

1K K2

-A 0.

3K K1

1)

3K K2

3K K3

4K K2

4K K1

1)1)1)

1)1)

Heated / beheizt 35°C Heated / beheizt 35°C

1) 1)

3K K1

4K K1

1K K2

1K K1

3K K2

3K K1

1)1)

1)1)

Gasoline and Ambient bags

Diesel bagSample in 2

Sample in 1

2K K4

1)

1K K3

1) 2K

K3 1)

-X M

PA

Sample Extern

Heated / beheizt 35°C

Swagelok type fittings 1/4"/ Swagelok Verschraubung 1/4"

1)

1) 1)

Sample stream 1 (Gasoline) / Messgas Linie 1 (Gasolinel)

4K K3

1) 1)

3K K3

2K K1

2K K2

2K K1

P

2B P1

2K K3

4K K1

4K K2

4K K1

P

4B P1

4K K3

Trace Heating see document:

Trace Heating AMA i60 SULEV 15333800 BW2746 (120V)

6K K1

1)

P

P

He at ed b eh ei zt

5°

C

+A12

-KK0.3

-KK0.5

-KK0.6

-KK0.7

-KK0.8

-KK0.4

-KK0.2

-KK0.1

Filter

Filter

D ilu tio n tu nn el

V er d ün nu ng st un ne l

C al h ot

/P ur ge

He iß ka lib rie ru ng /U m ge bu ng slu ft

C al

. h ot

C al

. h ot

-KK1.3.0

-KK1.2.0

-KK1.1.0

-KK2.3.0

-KK2.2.0

-KK2.1.0

+A11.1

Stainless Steel 6mm OD / Edelstahlrohr da=6mm

PFA Tube 6mm OD / PFA Schlauch da=6mm

Heated Line PFA Tube 8mm OD / Beheizte Leitung PFA Schlauch da=8mm

Heated Line Stainless Steel 8mm OD / Beheizte Leitung Edelstahl da=8mm Stainless Steel 4mm OD / Edelstahlrohr da=4mm SS 6mm OD heated / Edelstahlrohr da=6mm beheizt

PFA Tube 8mm OD / PFA Schlauch da=8mm PFA Tube 4mm OD / PFA Schlauch da=4mm

Stainless Steel 8mm OD / Edelstahlrohr da=8mm

5 7

T

Heated line SLS / beh. Leitung Edelstahl

Heated 2 core tube SLS / 2 Seelenleitung Edelstahl

Heated line SLS / beh. Leitung Edellstahl

D ilu tio n tu nn el

V er d ün nu ng st un ne l

G as ol in e

D ie se l

TH

C

S G

-X

M

-A

5.

1)

1K K4

1) 3K

K4

N O

S G

-X

M

1)

2K K4

1) 1K

K4

M

L

1 2 3

K

J

H

G

4 5 6 7 8

F

E

D

C

B

A

1 2 3 4 5 6 7 8

9 10 11 12 13

M

L

K

J

H

G

9 10 11 12 13

D

F

E

C

A

B

14 15 16

TA.MO.JA NAME

FLÄCHE

UMWELTSCHUTZ

NACH 8.12000.00

ALLE MASSE GELTEN FÜR FERTIGTEIL EINSCHLISSLICH OBERFLÄCHENBEHANDLUNG

OBERFLÄCHENBEHANDLUNG

ÄNDERUNG

0.2

0.1

0.5

0.3

6 30 120 4003

3 6 30 1200.5

0.5

0.2

0.3

0.15

0.2

0.10.05

0.1

ALLGEMEINTOLERANZ DIN 7168IND.

ÜB

BIS

NENN-

MASS

FEIN

MITTEL

20.2 0.5 1 4R.U.FASE

12050

12050

10--

10'20'30'1

WINKEL (KURZER SCHENKEL)

BIS

ÜB

NENN-

MASS

F.U.M.

BENNENUNG

1:1

SAP-Nr.

1 BL

DATUM NAME

BEARB.

GEPR.

NORM

HALBZEUG/ROHTEIL

Copyright (c) AVL EMISSION TEST SYSTEMS GMBH

Coping of this document, giving it to others and the use or communication of the contects thereof, are forbidden without express authority. Offenders are liable to the payment of demages.

All rights are reserved in the vent of the grant of patent or the registration of a utility model or design.

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten.

Tout communication ou reproduction de ce document. Toute exploitation ou communication de son contenu sont interdites, sauf autorisation expresse. Tout manquement a cette regle estillicete et expose son auteur au versement de dommages et interets. Touts nos droits sont reserves pour le cas de la delivrance d'un brevet ou celui de l'enregistrement d'un modele d'utilitr.

WERKSTOFF

GEWICHT

BL .1

PASSMASS ABMASSE

REV.

A0

ZEICHNUNGS-NR.MASSTAB

Flow scheme / Fließplan AMA i60 D2-CD LE EPA USA

15509400

27.05.11

27.05.11 Noudjeu

Limperich

Srew connection for heated switch 8 t0 2 adapted.

06 10.08.2011GPU SLS adapted Noudjeu

03 Noudjeu

04 28.07.2011

28.06.2011

Noudjeu

SA block and connection line to GD adapted; Valve inserted 02 Noudjeu20.06.2011

AVU blocks:+A8-A6.2 and 6.4 adapted 06.06.2011 Noudjeu

Heated switch valve adapted

05 Stream description adapted 02.08.2011 Noudjeu

Noudjeu11.08.201107 GPU SLS adapted

08 Heated line SLS inerted. Noudjeu08.09.2011

Noudjeu22.09.2011Heated line length for Tunnel H-FID adapted.09

Heated line for Tunnel H-FID from bottom; SGU adapted: THC SG3 and NO SG3 inserted.10 Noudjeu27.09.2011

Op11 12.12.2011drawing advanced for BA 8511004586, Serial-no.: 6604, valve title by the tunnel for E- scheme modified, length heated line removed

PPPP PPPPPPPP PPPP

(-XM6) purge

-XM7

-KK5

-KK10

-XM2

-KK4

-XM1

-BP1 -BP3

-XM5

-KK3

-BP2

-KK9

-KK2-KK1 -KK6

-XM3 -XM4

-BP4

+A10-A4

-KK8

-XM6

-KK7

-XM0

-KK11

(-XM5) read

(-XM0) fill

-HQ1

PPPP PPPP PPPP

b a g r e a d

+A10-A1

-XM3 -XM7 -XM1

-XM4-XM6-XM5

-XM8

-BP2 -BP4 -BP1

-K K

-K K

-K K

-K K

-K K b a g r e a d a m b ie n t g a so lin e d ie se l

35°C 5°

DDDD

PPPP

FFFF

pp pp pp pp

PPPPPPPPPPPP PPPP PPPP PPPPPPPPPPPP

(-XM6)

-XM7

-KK5

-KK10

-XM2

-KK4

-XM1

-BP1 -BP3

-XM5

-KK3

-BP2

-KK9

-KK2-KK1 -KK6

-XM3 -XM4

-BP4

+A10-A3

-KK8

-XM6

-KK7

-XM0

-KK11

(-XM5)

(-XM0)

-HQ1

Heated line SLS 10m /

-XM42

+A7-A4-HQ1

Dilution Tunnel

-XM10

MFCMFCMFC

Beutel

Connecting point

Luftfilter

PFA tube 10mm OD beh. Leitung Edellstahl 10m

Flow connector

Dilution Tunnel

Stainless Steel 10mm OD

-XM43

Dummy plug

Pressure regulator valve

Mass flow meter

Pressure switch

Humidity sensor

Quick connect

No return valve

Bag

Air filter

Filter

Flow control

Pump

Shut off valve

Pressure regulator

2/2 way pneumatik valve

3/2 solenoid valve

2/2 solenoid valve

Pressure sensor

Temperatur sensor

Difference pressure sensor

Input/ output

Throttle/ nozzle beh. Leitung Edelstahl 11m

Drosselventil

Filter

Heated line SLS 11m /

Verbindungspunkt

Verbinder

Verbinder blind

Druckregelventil

Massendurchflußmesser

Druckschalter

Feuchtesensor

Schnellverbinder

Rückschlagventil

Drosseldüse

Ein/ Ausgang

Differenzdrucksensor

Temperatursensor

Drucksensor

2/2 Wege- Magnetventil

3/2 Wege- Magnetventil

2/2 Wege- Pneumatikventil

Druckregler

Absperrventil

Pumpe

Heated 2 core tube bundle SLS 6m / 2 Seelenleitung Edelstahl 6m

BAG12

PU i60

Innova

SAMPLE DIESEL

BAG5 BAG6 BAG7

35°C

Serial No.: 9119

Serial No.:6601 dpdpdpdp

-XM20

-GQ1.1

-XM21

zerogas evac pump

-XM10

-XM11

-QN1

t

-XM31

BAG11BAG10

-XM1

-GQ2.1-4

MFU i60

-XM30

-BP3

Serial No.:6601

SAMPLE DIESEL

BAG8

-XM21

-GQ1.2

-XM62

-KK1P

-KK2P

-KK1 -KK2 -KK3

-KK1

To AMA D2

+A8

-BP2

-XM10

-QN2

-XM11

To AMA D2

BAG4

-XM0

-XM6

-XM30 -XM63

Innova sample in

-BF2

-GQ1.3

-XM20

+A10

GCU i60

-XM60

-XM61-XM32-XM22-XM12

-XM33-XM23-XM13

-KK3

Dilution Tunnel Diesel

Dilution Tunnel Gasoline

-XM4

-XM7

In n o va

C o n tr o l C a b in e t

-XM5-XM0

-KK10-KK9

-KK8-KK7-KK6

span- and

-KK4-KK3-KK2-KK1

-BP1 -BP2 -BP3 -BP4

-XM3-XM2

-GQ1.4

ambient air

SAMPLE GASOLINE

+A7

BVU i60

-XM20

-HQ3-HQ2

Order No.: 8511004585

GCU i60

-QN3

-BF1

-KK5

-XM01

-XM02

+A7

5°

AMBIENT BAG

-BF3

Stainless Steel 8mm OD

5°

Heated line Stainless Steel 8mm OD

BAG3BAG2BAG1

AMBIENT BAG

+A10-A2

35°C 5°

SAMPLE GASOLINE

BAG9

35°C

+A9

-XM31

BL .1

PASSMASS ABMASSE

GEWICHT

WINKEL (KURZER SCHENKEL)

BIS

ÜB

NENN-

NACH 8.12000.00

ALLE MASSE GELTEN FÜR FERTIGTEIL EINSCHLISSLICH OBERFLÄCHENBEHANDLUNG

OBERFLÄCHENBEHANDLUNG

ÄNDERUNG

0.2

0.1

0.5

0.3

6 30 120

REV.

A1

ZEICHNUNGS-NR.

TA.MO.JA

NAME

FLÄCHE

120 UMWELTSCHUTZ0.5

0.5

0.2

0.3

0.15

0.2

0.10.05

0.1

ALLGEMEINTOLERANZ DIN 7168IND.

ÜB

MASS

FEIN

MITTEL

20.2 0.5 1 4R.U.FASE

BIS

NENN-

12050

WERKSTOFF

10--

10'20'30'1

MASS

F.U.M.

BENNENUNG

1:1

SAP-Nr.

1 BL

ou celui de l'enregistrement d'un modele d'utilitr.

HALBZEUG/ROHTEIL

NORM

GEPR.

BEARB.

NAMEDATUM

Copyright (c) AVL EMISSION TEST SYSTEMS GMBH

Coping of this document, giving it to others and the use or communication of the contects thereof, are forbidden without express authority. Offenders are liable to the payment of demages.

All rights are reserved in the vent of the grant of patent or the registration of a utility model or design.

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten.

Tout communication ou reproduction de ce document. Toute exploitation ou communication de son contenu sont interdites, sauf autorisation expresse. Tout manquement a cette regle estillicete et expose son auteur au versement de dommages et interets. Touts nos droits sont reserves pour le cas de la delivrance d'un brevet

MASSTAB

Innova CVS i60 MD EPA, USA

Gas flow Diagram 12 bags

08.09.2011 Noudjeu01

AVL EMISSION

TEST SYSTEMS GmbH

Noudjeu

Bollen22.07.11

22.07.11

15529200 -

Heated line length adapted.

D

C

B

A

11 12

H

1 2

G

F

E

3 4 5 6

D

C

B

A

1 2 3 4 5 6

7 8 9

G

F

E

7 8 9

H

Date Name Checked Printed

Page Pg

+ DOCU

=Project:

Drawing:

11.03.2011

SchmidtAVL Open TestWorldAVL Emission Test Systems GmbH

THC CH4NO/NOx

4xAmb

4xCSmp

CVSi60

MD

T

PSSi60 Background

4xDSmp

Bag Clean

COL

MSR

COL COH CO2

CO2

AMAi60 D2 Bag Clean/Dirty

MSR

AMA/CVS/PSSi60

EPA

HSSi60

Tailpipe

NO/NOxTHC

THC CH4NO/NOx COL CO2

Bag Dirty

Dilution Tunnel Clean

Dilution Tunnel Dirty

Dilute Modal Dirty

Dilute Modal Clean

Booster Blower

Tailpipe Pressure Control

Sick Dilution Air

Measurement

INNOVA

AMAi60 Remote Bag INNOVA Dirty

INNOVA

AMAi60 Remote Bag INNOVA Clean

4xDSmp

4xCSmp

4xAmb

Bag Dirty

Bag Clean

MSR

MSR

P F

T

T

T

PSSi60 Dirty &

Clean

*D *C

*A

*B

4xPF

47mm

4xPF

47mm

3xCFV

MSR

O2

CH4

INNOVA BAG

CVSi60

AMAi60 R1

MFC

MFC

MFC

MFC

Vent

Vent

Air

Air

Air

~35°C

~35°C

~35°C

Heated 50°C

Heated 50°C

Heated 50°C

MSR

MSR

MSR

MSR

CVS Blower

& Noise Hood

~35°C

~35°C

~35°C x P F m m

2x Dilution Air

Filter & Heater

*B

*A

*C

*D

HEPA

Aldehyde

Carbonyl

AK

TCP/IP

4xImpinger

4xCartridge

1xAmb Cartridge

1xAmb Impinger

*F

*F Vent