Oil Distributor Specifications.docx

Single Axle 2,000 Gallon Distributor Specifications

SECTION A – GENERAL DISTRIBUTOR REQUIREMENTS

· Truck & Capacity

· Truck‑mounted, self‑contained asphalt distributor, 1,750–2,000 gal capacity

· Must meet all Missouri road/bridge laws

· Current production model

· Weight distribution analysis required

· Brass tag at sun visor showing empty and full weight

· Functional Capabilities

· Fill tank from external source using distributor pump

· Circulate material through tank and spray bar

· Return (suck back) material from spray bar and hand wand

· Transfer material between external sources without entering tank

· Pump material back to supply source

· Performance

· Even spray without streaking

· Application rate: 0.05–0.6 gal/yd²

· Spray bar length up to 16 ft

· Required spray rates at 100–720 ft/min

· Max three nozzle sizes

· Folding or telescoping spray bar with automatic control adjustment

· Automated Operations

· Automatic circulation → spray → circulation (no bypass relief valve)

· Volumetric metering with no bypass during spraying

· Maintenance & Cleanout

· Circulating system drains independently of tank

· Flushable with ≤3 quarts fuel oil without dilution

SECTION B – CAB & CHASSIS REQUIREMENTS

Axle Load

· Front Axle

· GAWR ≥14,000 lbs

· Rear Axle

· GAWR ≥23,000 lbs Suspension

· Front Suspension

· Tapered or Parabolic leaf spring

· Capable of withstanding full GAWR

· Rear Suspension

· leaf spring

· Capable of withstanding full GAWR Engine & Powertrain

· 300 HP minimum

· 860 lb‑ft torque minimum

· Front PTO crank drive

· Allison automatic transmission

· Fuller AT1202 auxiliary drop box

· Vertical exhaust stack

· Not gear‑bound below 75 mph

· High idle at parked position and cruise control use at 3-5 mph running 1500-1800 rpms

· Battery disconnect switch

· RP1226 connector for telematics Engine & Aftertreatment Warranty

· 7 years / 150,000 miles / unlimited hours

· Covers:

· Long block

· Sensors, harnesses, ECM

· Fuel pumps, rails, lines, injectors

· Turbo, exhaust manifold

· EGR system

· Intake manifold & throttle valve

· Water pump

· DOC, DPF, SCR, DEF injector

· All sensors and related components Exterior / Paint

· DOT Highway Yellow or white

· Backup alarm ≥105 dB Cab & Interior

· Seats two; adequate headroom

· Air ride vinyl seats w/armrests

· Orange 3‑point seat belts

· Headliner & trim

· Rubber/vinyl floor

· 5 lb fire extinguisher

· Safety triangles

· Power windows/locks/mirrors

· Dual visors

· Door map pockets

· Overhead radio console

· Factory rear cab air ride

· Bug/stone screen

· Fresh air particulate filter Mirrors

· Powered 4‑way West Coast breakaway mirrors

· Approx. 7"×16"

· Integral convex mirrors

HVAC

· Factory AC, heat, defrost

· Side window defrosters preferred

· Outside/recirc selector Steering

· Tilt column

· Smallest wheel for axle spec

· Power steering Brakes

· ABS air brakes

· Air dryer w/spin‑on cartridge

· ≥18 CFM compressor Horns

· City horn

· Air horn Mud Flaps & Fenders

· Front mud flaps

· Front & rear mud flaps at drive axle

· Full‑length fenders Lighting

· J845 Class 1 LED amber/white flashing one on top center of the unit, and two at each end of the front bumper, and rear of unit.

· AMECA verified

· Permanent mount Regulatory Documentation

· Complies with Fed Reg 173.242 & B13

· Manufacturer provides Data Report & Certificate

· Fed Reg 406 198A compliant Cab & Chassis Warranty

· 5 years / 150,000 miles

· Covers:

· HVAC components

· Starter/alternator

· Cooling system items

· Air/brake components

· Mirrors, wipers

· Steering components

· OEM electronic modules

· OEM aftertreatment components

SECTION C – TANK & HEATING SYSTEM

· Stainless Steel Construction

· All stainless parts Type 304

· Stainless tank

· Electrical Heating

· Belly tank single‑phase 225‑unit electrical heater

· Tank Construction

· Elliptical or cylindrical

· Shell ≥10 gauge

· Heads: 7–8 gauge flat/flanged or ≥10 dished/flanged

· Insulation

· Fully insulated front/rear/sides

· Must prevent burns at operating temperature

· Surge Plates / Baffles

· Full‑cross‑section

· Reinforced/flanged

· Reduce slosh and allow personnel entry

· Access

· 20" manhole w/spill collar & overflow

· Front ladder or rear ladder with walkway

· No wheels/spray bars used as steps

· Tank Gauge

· Float gauge, 50 gal increments

· Visible front and rear

· Electronic readouts at both control locations

· Flues

· Double‑U full‑length return flues

· Stainless inserts

· Fuel Oil Burners

· Two high‑pressure burners

· Thermostatic control, auto ignition, outfire protection

· Push‑button start

· Approx. 428,660 BTU/hr each

· Fuel Supply

· Min 25‑gal fuel oil tank

· Compliance

· Meets ASME & ICC regulations

SECTION D – HYDRAULIC & PUMP SYSTEM

· Hydrostatic Power Unit

· Fully hydrostatic; constant rate at 1300 RPM (never >1800)

· High‑pressure piston pump w/crankshaft PTO

· Cab controls

· Properly sized reservoir w/sight glass

· 170°F max operating temp; 200°F cab warning light

· Filtration

· Replaceable filters

· Asphalt Pump

· Positive displacement rotary gear

· 400 GPM minimum

· Cab‑adjustable discharge rate

· Vendor must provide make/model

SECTION E – CONTROLS & AIR SYSTEMS

· Controls & Instrumentation

· Single‑operator cab control & enclosed rear control

· Automatic rate control

· Spray bar adjustable in 1‑ft increments

· Integrated diagnostics

· Production readouts tied to vehicle speed

· Air Supply

· Full air brakes & 18 CFM compressor

· Air supply adequate for both chassis and distributor

SECTION F – SPRAY BAR & SPRAY GUN

· Spray Bar

· Full circulation to tank

· 14 ft bar + two 1‑ft extensions (16 ft total)

· Solid metal piping w/ball joints

· Individual nozzle shutoffs

· Powered raise/lower/shift/fold

· Air‑operated nozzles w/driver‑side controls

· Locks within width for travel

· Nozzle Sets

· Three full sets:

· 0.05–0.20

· 0.15–0.14

· 0.2–0.55

· Rosco or Etnyre equivalents

· Unused sets exchangeable

· Safety/Convenience

· Separate lift/shift switches

· Adjustable spray width/height

· Instant start/stop, no drip

· Breakaway w/pin replacement

· End caps for extension hose removal

· Spray Gun

· Lightweight hand wand

· Cold handle/nozzle

· 25 ft minimum hose

· Single/double/triple nozzle options

SECTION G – CLEANING SYSTEM

· Pump/lines/spray bar washdown

· 25‑gal cleaning fluid tank

· Fast full‑system cleaning

· If >1 gal used per wash, include waste tank

SECTION H – LOAD LINES

· Front & rear lines: 3"

· Quick coupler, end cap, and strainer included

· Lines may operate independently or valved together

SECTION I – TOOLS, COLOR, WARRANTY

· Tools

· All operational tools and wrenches included

· Bar soaking box with splash‑proof lid & drain

· Toolbox approx. 28" × 10"

· Color

· All non‑aluminum/non‑stainless parts prime + black enamel finish

· Distributor Warranty

· 1‑year / 100% coverage for:

· Hydraulic components

· Electrical components

· Heating system

· Tank and spray bar (including components)

· Scanned warranty included

· Literature, full specs, exception list included