Attachment_2-_Work_Specification-_HICKORY_(WLB_225B)_DS_FQ2_AJK_17R1.pdf
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- USCGC HICKORY FY2017 Dockside Repairs
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- HSCG85-17-Q-P45014
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Revised Attachment 2- Work Specification Rev1
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| Attachment_4_Request_for_Clarification.docx | DOCX document | |
| Attachment_2-_Work_Specification_HICKORY_(WLB_225B)_DS_FQ2_AJK_17R0_26Oct.pdf | ||
| Attachment_1-_Section_B_Pricing_USCGC_HICKORY_FY17_DS.xlsx | XLSX spreadsheet |
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USCGC HICKORY (WLB 212)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2017
Developed By: Jordan C Rank
(Rev-1, 15 November 2016)
USCGC HICKORY (WLB-225B) DOCKSIDE AVAILABILITY FY2017
ii (Rev-1)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics .............................................................................................................................. xv General Requirements WORK ITEM 1: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 2: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 3: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 4: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 5: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 6: Crossdeck Winches, Inspect and Service WORK ITEM 7: Hydraulic Inhaul Winch, Inspect and Service WORK ITEM 8: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 9: Warping Capstan, Inspect and Service WORK ITEM 10: Single Point Davit - RHIB, Inspect and Service WORK ITEM 11: Twin Pivot Arm Davit, Overhaul WORK ITEM 12: Buoy Crane, Appleton Eb4806040, Inspect And Service WORK ITEM 13: Decks – Exterior Buoy Deck, Preserve 100% WORK ITEM 14: Main Diesel Engine, Mount Renewal WORK ITEM 15: Stack and Uptake Space, Install Safety Components WORK ITEM 16: Temporary Services, Provide - Cutter WORK ITEM 17: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 18: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 19: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 20: AC Thruster Generator, Clean & Inspect WORK ITEM 21: Weather Tight Doors, Renew WORK ITEM 22: Buoy Padeyes, Renew WORK ITEM 23: Thruster Switchboard Circuit Breakers, Inspect, Maintain & Test WORK ITEM 24: Crane Interior Pedestal, Preserve WORK ITEM 25: Fantail Weather Decks, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 26: Focsle Weather Deck, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 27: 02 Level Weather Decks, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 28: Air Castle Weather Decks, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 29: 03 Level Weather Decks, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 30: 04 Level Weather Decks, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 31: Shore-Tie Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 32: Electric Pre-Heater, Vent Duct, Renew WORK ITEM 33: Stack Lighting, Install WORK ITEM 34: Exhaust System Mounts, Renew WORK ITEM 35: Crane Pedestal Rox-Blocks and Stuffing Tubes, Renew WORK ITEM 36: Tanks (MP Fuel Stowage), Clean And Inspect WORK ITEM 37: Temporary Messing, Provide WORK ITEM 38: Temporary Lodging, Provide iii (Rev-1)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
15 Nov 2016 1 11 3.1.2 Tech Rep requirements
15 Nov 2016 1 11 1.2 Added additional GFP for renewal
15 Nov 2016 1 11 3.2 Added task 6, gearbox preservation
15 Nov 2016 1 6 Table 2 task 19, 20, 21, & 22 Changed quantity from 1 to 4
15 Nov 2016 1 16 Table 1 Changed duty section berthing and potable water requirements
15 Nov 2016 1 38 3.2 Changed to 50 personnel
15 Nov 2016 1 12 3.1.2 Tech Rep requirements
15 Nov 2016 1 20 3.2.1 Changed renewal requirements.
15 Nov 2016 1 12 Table 1 task 2 Removed preservation requirement
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-1)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
• American Welding Society (AWS): http://www.awspubs.com/index.php
• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
• NFPA: http://www.nfpa.org
• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 541-007, Rev D; Incinerator Fuel Oil Service Tank Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust Diagram Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D Hull Blocks 970
& 975 Coast Guard Drawing 225B WLB 320-001, Rev L, Electrical One - Line Diagram.
Coast Guard Drawing 225B WLB 512-001, Rev K, HVAC Diagram Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225B WLB 528-001, Rev E, Plumbing and Interior Deck Drains Coast Guard Drawing 225B WLB 541-001, Rev G; Fuel Oil System Diagram Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper Coast Guard Drawing 225B WLB 573-011, Rev -, ATON Tie Downs Coast Guard Drawing 225B WLB 593-001, Rev D, Sewage and Waste Water System Diagram http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-1)
Coast Guard Drawing 225B WLB 593-009, Rev B, Sewage Holding Tank Coast Guard Drawing 225B WLB 601-002 Rev K, Booklet of General Drawings Coast Guard Drawing 225B WLB 601-002, Rev L, Booklet of General Drawings Coast Guard Drawing 225B WLB 631-001, Rev G, Paint Schedule Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store
Arrangement and Details Coast Guard Drawing 225B WLB 233-001, Rev D, Propulsion Train Installation Drawing Coast Guard Drawing 225B WLB 541-001, Rev G, Fuel Oil System Diagram Coast Guard Drawing 225B WLB 549-001, Rev -, Onboard Lubrication Requirements Coast Guard Drawing 225B WLB 551-001, Rev G, Compressed Air System Diagram Coast Guard Drawing 225B WLB 556-001, Rev B, Hydraulic System Diagram Coast Guard Drawing 225B WLB 573-001, Rev -, Buoy Handling System Arrangement Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement Coast Guard Drawing 225B WLB 601-001, Rev F, General Arrangements, Inboard and Outboard Profiles Coast Guard Drawing 225B WLB 320-001 Rev W, Electrical One-Line Diagram Coast Guard Drawing 225B WLB 320-010 Rev J, Power System Elementary Wiring Diagram Coast Guard Drawing 225B WLB 330-007 Rev G, Lighting System 02 Level & Above Hull Block
960B/975 & 970 Partial Coast Guard Drawing 225B WLB 437-3, Rev. D, Thruster Control Sys. Block, Wiring Deck Plan &
Elementary Wiring diagram.
Coast Guard Drawing 225B WLB 635-1, Rev B, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225B WLB-167-001, Rev K, Structural Closures Coast Guard Drawing 225B WLB-320-0001 Rev AB, Electrical One-Line Wiring diagram Coast Guard Drawing 225B WLB-512-009, Rev D, HVAC A&D FR 57 THRU FR 75 MN DK & LVL 1, HULL BLOCK 960A
Coast Guard Drawing 225B WLB-573-011, Rev C, ATON Tie-Downs Coast Guard Drawing 225-WLB 320-001 Rev AD, Electrical One Line Diagram Coast Guard Drawing 225-WLB 320-010 Rev U, Power System Elementary Wiring Diagram Coast Guard Drawing 225-WLB 330-007 Rev M, Lighting, System 02, Level & Above Hull Block
960B/975/970 Partial Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles Coast Guard Drawing 225-WLB 635-001, Rev J, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures Coast Guard Drawing 225-WLB-568-201, Rev_,Thruster Generator SWBD, Circuit Breakers and Control
Schematics.
Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-
1/4" Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 vi (Rev-1)
Coast Guard Drawing FL-1602-089, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48) Coast Guard Drawing FL-1702-011, Rev -, Inspection of Sheaves Coast Guard Fleet Drawing FL-2605-029, Rev H, Chain Stopper System – Rising Sheave Assembly United States Coast Guard Drawing 225B WLB-437-003, Rev. D, Thruster Control Sys Block, WDP &
Elem. Wiring Diagram
COAST GUARD PUBLICATIONS
Coast Guard Technical Publication (TP) 3762, 15-OCT-04, Dual Point Davit - ATON Workboat - Model
TWPIV5-0A 5
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (CG TP) 3562,SWBS 583, Section B (SWBS 583B), Sep 2013, Davit, Single Point Slewing Armt Model - RAD30 - 15.5 Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model
3608/1 Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B) Coast Guard Technical Publication (TP) 3534A, 07-JAN-97, Switchboards, Ship Service and Emergency
Diesel Generator - Model D2 Coast Guard Technical Publication (TP) 3534B, 07-JAN-97, Switchboards, Ship Service and Emergency
Diesel Generator - Model D2 Coast Guard Technical Publication (TP) 3536A, SWBS 324, Jul 2003, Switchboard-Main, Emergency, and Thruster Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction
Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)
Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471
Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-
Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60
(13’-4”) Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General
Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2012, Welding and Allied
Processes Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2014, Shipboard
Electrical Cable Test Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for
Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements vii (Rev-1)
Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical Power for Contractor's Tools & Equipment
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2014, Inspect, Test and Recondition AC Synchronous Machines In-Place
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses
Surface Forces Logistics Center Technical Standard 573-2 United States Coast Guard TP 3556, SWBS 568, Thruster Generator – Model 243226LA, Power System.
OTHER REFERENCES
American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB
4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications
American National Standards Institute/Underwriters Laboratories Inc. (ANSI/UL) 489, Molded Case Circuit Breakers, Molded-Case Switches and Circuit-Breaker Enclosures, Jan 2013
American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component
Adhesives (AN) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Indeeco LLC, 425 Handley Indl CT, San Louis, MO 63144-1511, Attn: Military, Marine, &
Transportation Products Technology Applications Group, Tel: (760)-975-4328, Fax: (360)-683- 2894, Email: tagheat@gmail.com
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves
MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning viii (Rev-1)
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required
MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &
Submarines (Penetrations) MIL-STD-2003-4, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &
Submarines (Cableways) National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for
Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.2 (SSPC-SP 2), 2004, Hand Tool Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning
The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No.3, 2004, Commercial Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2(L)/NACE WJ-2(L), 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker ix (Rev-1)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
5 N Repair Kit, HYD
Chain Stopper Rising Sheave (for Para.
3.2, Tasks #2 and #3)
NSN: 2040-01-483-3947 2 ea. 2,631.46
5 N Repair Kit, Cable Chain (Includes
Pads) (FL-2605-29
PC#36)
NSN: 3020-01-538-0684 16 ea. 257.99
6 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 6 N Hydraulic Motor
Shaft Seal Kit NSN: 01-475-4679 4 ea
6 N Pressure Gauge - Model BMD-471
NSN: 6685-01-437-2519 4 ea 43.79
6 N Wire rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 6 N Hydraulic brake repair kit - Model
BMD-471
NSN: 3950-01-526-9090 4 ea. 913.00
6 N Counter balance valve - Model BMD-
NSN: 4810-01-353-0586 4 ea. 150.00
6 N **Shuttle valve - Model BMD-471
NSN: 4820-01-317-2748 4 ea. 35.00
6 N Hydraulic motor seal kit - Model BMD-
NSN: 5330-01-475-4566 4 ea. 84.00
6 N Clutch shoe - Model
BMD-471
NSN: 4910-01-475-4125 8 ea. 56.90
6 N Drum bushing - Model BMD-471
NSN: 3950-01-631-0884 8 ea. 272.00
6 N Shaft bushing - Model BMD-471
NSN: 3950-01-631-0771 8 ea. 298.00
6 N ** Gear box Seal kit(for Winch
Gearbox Assemblies)
- Model BMD-471
NSN: 5330-01-434-3776 4 ea. 70.00
6 N Control Station Repair Parts. Kit
NSN: 6110-01-644-9898 4 ea. 438.00
6 N Flag Block Assembly
NSN: 3940-01-526-5592 2 ea. 180.00
6 N Valve, Safety Relief NSN: 4820-01-324-4269 4 ea. 69.19 x (Rev-1)
(Included as a Component of Manifold Replacement Parts
Kit (PN: YMD-8192-R)) 6 N Plug, Pipe NSN: 4730-01-426-7736
(Included as a Component of Manifold Replacement Parts
Kit (PN: YMD-8192-R))
4 ea. 17.15
6 N Valve, Globe NSN: 4820-01-329-0051 (Included as a Component of Manifold Replacement Parts
Kit (PN: YMD-8192-R))
4 ea. 37.14
6 N O-Ring NSN: 5331- 00-165-1941 (Included as a Component of Manifold Replacement Parts
Kit (PN: YMD-8192-R))
4 ea. 0.34
6 N Valve, Shuttle NSN: 4820-01-317-2748 (Included as a Component of Manifold Replacement Parts
Kit (PN: YMD-8192-R))
4 ea. 18.51
6 N Load Cell YMD-8564, NSN 6670-01- 495-0526
4 ea.
7 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00 7 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 7 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00
7 N Level wind thrust bearing
NSN: 3120-01-621-2300 2 ea. 483.30
7 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 7 N Rexroth Sandwich
Flow Control NSN: 4810-01-505-9289 1 ea. 250.00
7 N Sun Sandwich Relief Valves
NSN: 4820-01-439-2451 2 ea. 900.00
7 N Rexroth Tandem Center Proportional Directional Valve
NSN: 4810-01-506-3841 1 ea. 300.00
7 Y Level Wind Hydraulic Cylinder
NSN: 3040-01-441-3721 1 ea. 7,423.00
7 N Fully Adjustable Needle Valve
NSN: 4820-01-416-0579 1 ea 48.75
7 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 7 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 7 N **Pump, Hydraulic
Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77
7 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 7 N **Retaining Ring NSN: 00-006-6652 2 ea 7 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 7 N **Retaining Ring NSN: 00-056-8251 2 ea 8 N Hardware Kit NSN: 5430-01-485-7209 2 ea. 618.54 8 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35 xi (Rev-1)
10 N Swing Brake Seal Kit
YMD-6644 (Eskridge, Inc) 2 ea 1,875.00
10 N Swing Brake Disc & Bearing Kit
NSN: 3010-01-464-1040 2 ea. 178.00
10 N Counterbalance Valve
PN: YMD-3763 3 ea. 700.00
10 N Shuttle Valve NSN: 4820-01-417-1911 PN:
YMD-1288
1 ea. 35.00
10 N Accumulator Assembly
NSN: 3040-01-F16-4868
PN: YMD-6840
1 ea. N/A
10 N Wire rope Assembly NSN: 4010-01-620-9604 1 ea 300.00 11 N 4-yr Overhaul Kit NSN: 2090-99-260-9258 1 ea 12 N Swing Gear Gearbox
Seal Kit
NSN: 5330-01-434-3776 PN:
YMD-6847-R
2 ea. 3,250.00
12 N Swing Gear Brake O-ring Kit
NSN: 5330-01-315-7384 5 ea. 95.72
12 N Swing Gear Brake Lining Kit
NSN: 2530-01-315-3927 5 ea. 215.00
12 N Swing Gear Brake Bearing Kit
NSN: 3120-01-320-9669 5 ea. 96.05
12 N Swing Gear Brake Spring Kit
NSN: 5360-01-316-4410 5 ea. 110.00
12 N Hydraulic Motor Seal Kit
NSN: 4320-01-475-1857 5 ea. 40.78
12 N Manifold Replacement Valves
NHA: 4730-01-506-0433
PN: YMD-8259-R
1 ea. 6,442.00
12 N Luff Cylinder Seal Kit
PN: YMD-8260-R 2 ea. 756.00
12 N Extension Cylinder Seal Kit
NSN: 5330-01-475-1975 PN:
YMD-8261-R
1 ea. 169.00
12 N Extension Cylinder Counterbalance Valve Cartridge
PN: YMD-9612 2 ea. 694.00
12 N Main Hoist Block Assembly
NSN: 3940-01-543-9872 1 ea.
12 N Aux Hoist Block/ PN: YMD-8268-R 1 ea. 400.00 12 N Sheave, 24” OD-M/F NSN: 3020-01-506-8814 1 ea. 2,675.33 12 N Sheave, 18” OD-A/F NSN: 3020-01-506-9078 1 ea. 1,949.50 12 N Replacement Filter
Elements
NSN: 4330-01-346-4729 PN:
YMD-6732-R
12 ea. 720.00
12 N Anti-Two Block Limit Switch
BES 515-327-E5-T-S4
Manufacture Balluff, Vender
ID # BES02F0
2 ea. 163.00
12 N Grease Fitting PN: YMD-6033 18 ea. 162.00 12 N Clamp Seal NSN: 5330-01-640-7138 1 ea. 12.00 12 N Clamp Seal NSN: 5330-01-640-7077 1 ea. 12.00 12 N Electric Connection NSN: 01-640-6747 PN:
YMD-5956
18 ea. 576.00
12 N Sealing Washers PN: YMD-1828 8 ea. 8.00 12 N Emergency Release NSN: 4730-01-507-3516 PN: 1 ea. 639.00 xii (Rev-1)
Manifold Cartridge YMD-6895-R 12 N Gauge Snubber PN: YMD-6201 2 ea. 90.00 12 N Shuttle Valve NSN: 4820-01-417-1911 PN:
YMD-1288
2 ea. 70.00
12 N Pressure Gauge NSN: 01-437-2519PN:
YMD-6822
2 ea. 230.00
12 N Turntable bearing Bolts/Pedestal Fasteners/Bolts
NSN: 3950-01-516-5810 115 ea. 15,800
12 N Cab Penetration Gasket
PN: MMD-2753 3 ea. 21.00
12 N Load Cell Main Fall NSN: 6670-01-516-0022 1 ea. 5,913.00 12 N Load Cell Aux Fall NSN: 6670-01-516-0024 1 ea. 5,913.00 12 N Extension Cylinder
Pin NSN: 5315-01-632-7973 2 ea.
12 N Luff Cylinder Pin NSN: 5315-01-632-8114 4 ea.
12 N Bushings NSN: 3120-01-424-1044 PN:
MMD-2020
8 ea. 344.00
12 N Bushings, Heel NSN: 5315-01-632-8144 4 ea. 620.00 12 N Thrust Washer NSN: 3120-01-216-4036 8 ea. 96.00 12 N Thrust Washer NSN: 3120-01-632-7953 4 ea. 504.00 12 N Thrustwasher Heel
Pin NSN: 5315- 01-631-1699 2 ea. 9,000
12 N Pilot Valve for Crane Control Valve
Manifold for Swing, Luff, Telescope, Main and Aux
Winch Functions
PN: R900929529 5 ea. 13,200.00
12 N Snapring NSN: 5365-XF-C32-9639
PN: 3100-700-SS2
4 ea. 500.00
12 N Extension Cylinder Snapring
NSN: 5363-XF-C32-9640
PN: 3100-350-SS2
4 ea. 125.00
12 N Main Fall Wire Rope NSN: 4010-01-486-0047 1 ea. 3,000.00 12 N Aux Fall Wire Rope NSN: 4010-01-594-2228 1 ea. 1.200.00 14 Y TSC T2 40/60 Unit
Isolator 4 600.00
14 Y TSC T2 50/60 Unit Isolator
8 600.00
34 N Christie & Grey;
CRM3 MOUNT
425KG
CRM2.65 8 135
34 N Christie & Grey;
CRM3 MOUNT
225KG
CRM2.45 16 135
34 N Christie & Grey;
CRM3 MOUNT
325KG
CRM2.55 8 135
34 N Christie & Grey, Heat Shield
HRP.100.44.21 32 45
xiii (Rev-1)
35 N CABLE,
ELECTRICAL,
LOW SMOKE 3-
CONDUCTOR,
SHIELDED, TYPE
M24640/20-02UO
NSN: N/A
PN: TXOW-4
100FT. 280
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-1)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
5 Hydraulic Chain Stoppers, Inspect And Service
6 Crossdeck Winches, Inspect and Service
7 Hydraulic Inhaul Winch, Inspect and Service
8 Mechanical Chain Stoppers, Inspect and Service
9 Warping Capstan, Inspect and Service
10 Single Point Davit - RHIB, Inspect and Service
11 Twin Pivot Arm Davit, Overhaul
12 Buoy Crane, Appleton Eb4806040, Inspect And Service
23 Thruster Switchboard Circuit Breakers, Inspect, Maintain & Test
31 Shore tie circuit breakers (60hz), Inspect and Test xv (Rev-1)
PRINCIPAL CHARACTERISTICS
225' WLB (B-CLASS)
PHYSICAL
Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1905.6 Long Tons SW Light ship displacement 1500.7 Long Tons SW Minimum operating displacement 1869.2 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-
3/8 die lock chain
HULL
Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"
MACHINERY
Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable
RPM 254
Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing
TANK CAPACITIES
Diesel oil 76,498 gal.
Fresh water capacity 8056 gal.
Hydraulic oil capacity 2785 gal.
Lube oil storage 764 gal.
Grey water tank 2700 gal.
Sewage holding tank 1700 gal.
1 (Rev-1)
00000_0316_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-1)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.2.1 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste
3 (Rev-1)
Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:
SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.2 SFLC Standard Specification 0000 General Requirements.
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
4 (Rev-1)
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
4.2 Cleanliness and Safety. Contractor shall ensure each workspace is made safe and cleaned prior to departing at the end of each workday.
5 (Rev-1)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
6 (Rev-1)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-1)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
8 (Rev-1)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
9 (Rev-1)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-1)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TOUCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,
ROLLED)
AVERAGE DFT
11 (Rev-1)
25901_0316_FLT
REC_25901_FLT_225' WLB 'B' Class (ALL) (0411)
WORK ITEM 1: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean the Main Diesel Engine (MDE) exhaust piping system, including the associated stack uptakes.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 225B WLB 259-001, Rev C, Combustion Intake & Exhaust
Diagram Coast Guard Drawing 225B WLB 259-005, Rev C, Combustion Intake & Exhaust A&D
Hull Block 940 Coast Guard Drawing 225B WLB 259-006, Rev C, Combustion Intake & Exhaust A&D
Hull Blocks 970 & 975
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and
Health Standards for Shipyard Employment
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
12 (Rev-1)
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
• Access covers
• Exhaust stack
• MDE
• Piping
• Pipe insulation
• Vent ducting
• Wiring
• Exhaust pipe expansion joints
• Exhaust insulation blankets
3.1.5 Work site access. The Contractor shall gain access to both MDE exhaust stacks via existing Access 02-79-2.
3.2 Staging or scaffolding, netting. The Contractor shall erect suitable staging or scaffolding in accordance with 29 CFR 1915, Subpart E (Scaffolds, Ladders and Other Working Surfaces) to facilitate work, as required.
3.2.1 Rig suitable safety netting, to protect workers during possible falls, and to protect the Engine Room and machinery from falling tools.
3.3 Work plan. The Contractor shall develop and submit, to the COR, a plan for collecting and disposing of waste extracted during cleaning process. Ensure that the proposed plan shall detail how and where exhaust piping will be disconnected, how entire length of exhaust piping will be divided/sectioned for cleaning, and precautions to protect the MDE. The Contractor shall perform this work upon receiving Coast Guard approval of the plan.
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.4 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of the exhaust stack system, to demonstrate
13 (Rev-1) existing operational condition. Submit a CFR.
3.5 Cleaning. The Contractor shall clean the interior surfaces of the exhaust piping and stack uptakes to the MDE, shown on Coast Guard Drawings 225B WLB 259-001, 225B WLM 259- 005, and 225B WLB 259-006, to a condition free from soot, tar, and any other foreign matter as follows:
3.5.1 Disconnect the exhaust piping as necessary to facilitate cleaning.
3.5.2 Thoroughly sweep, mechanically clean, and vacuum the interior of each exhaust pipe system, including the mufflers, from the exhaust outlet to the topmost location outside the vessel.
Clean all adjacent stack uptake surfaces. Ensure that all tar deposits, soot deposits, and all other surface contaminants are completely removed.
3.5.3 Remove all debris from the pipe surfaces, stack deck, and Engine Room areas by vacuuming. Dispose of all cleaning materials and generated debris in accordance with all applicable Federal, state, and local regulations.
3.5.4 Reassemble exhaust piping; renew all disturbed flange connection gaskets with suitable high temperature, non-asbestos-containing gasket materials; and renew all disturbed fasteners.
3.6 Inspection and report. The Contractor shall perform a visual inspection of the following components; submit a CFR:
• Exhaust stack access hatches, including all associated studs and nuts.
• All cleaned exhaust stack surfaces.
• All exhaust expansion joints, including associated bolts.
3.6.1 Following cleaning of the interior of each exhaust pipe system, the Contractor shall demonstrate completeness of the cleaning process to the Coast Guard Inspector, showing that the entire length of exhaust piping has been satisfactorily cleaned according to the work plan.
3.7 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.)
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.8 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate the exhaust stack system to be in satisfactory operating condition. Submit a CFR
This section is not applicable to this work item.
14 (Rev-1)
25902_0316_FLT
REC_25902_FLT_225' WLB 'B' Class (ALL) (0712)
WORK ITEM 2: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean
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