CUSHING_(WPB_110B)_DD_FQ3_WNS_14R0_(2).pdf

USCGC CUSHING (WPB 1321)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2014

Developed By: Wilberto Sanchez

(Rev-0, 25 November 2013)

USCGC CUSHING (WPB-110B) DRYDOCK AVAILABILITY FY2014

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................. xi Consolidated List of Critical Inspection Items ....................................................................................................... xiv Principal Characteristics .......................................................................................................................................... xv General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing (O) WORK ITEM 3: Aluminum Hull and Structural Repairs - 1/4" Plate (O) WORK ITEM 4: Aluminum Hull and Structural Repairs - 3/16" Plate (O) WORK ITEM 5: Aluminum Hull and Structural Repairs - 5/16" Plate (O) WORK ITEM 6: Hull and Structural Plating Repairs -Crack (Aluminum) (O) WORK ITEM 7: Hull and Structural Plating Repairs - Crack (Steel) (O) WORK ITEM 8: Hull and Structural Plating Repairs - Eroded Weld (Aluminum) (O) WORK ITEM 9: Steel Hull and Structural Plating Repairs (5-Pound) (O) WORK ITEM 10: Steel Hull and Structural Plating Repairs (7.0 Pound, 7.5-Pound or 7.65-Pound) (O) WORK ITEM 11: Steel Hull and Structural Plating Repairs, Corrugated Plate (4.0-Pound) (O) WORK ITEM 12: Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound) (O) WORK ITEM 13: Appendages (U/W), Leak Test WORK ITEM 14: Appendages (U/W) - Internal, Preserve WORK ITEM 15: Voids (Non-Accessible), Leak Test WORK ITEM 16: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 17: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 18: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 19: Tanks (Potable Water), Clean and Inspect WORK ITEM 20: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 21: Propulsion System, Alignment Check WORK ITEM 22: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 23: Propulsion Shafting, Renew (O) WORK ITEM 24: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 25: Propulsion Shaft Bearings (External), Renew WORK ITEM 26: Propulsion Shaft, Stern Tube Forward Bearing, Renew WORK ITEM 27: Propellers; Remove, Inspect, and Reinstall WORK ITEM 28: SW Heat Exchangers, Clean, Inspect and Hydro WORK ITEM 29: Fathometer Transducer, Renew WORK ITEM 30: Speed Doppler, Renew, Doppler Valve, Overhaul WORK ITEM 31: Sea Valves, Overhaul or Renew WORK ITEM 32: Sea Strainers (All Sizes), Renew (O) WORK ITEM 33: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 34: Fin Stabilizers (General), Overhaul WORK ITEM 35: Electro-Hydraulic Crane, Renew WORK ITEM 36: Tanks, (Grey Water) Clean and Inspect WORK ITEM 37: Tanks, (Sewage Holding) Clean and Inspect WORK ITEM 38: Grey Water Piping, Clean and Flush WORK ITEM 39: Sewage Piping, Clean and Flush WORK ITEM 40: Forward Peak Compartment, Preserve WORK ITEM 41: Forward Void, Preserve WORK ITEM 42: Tanks (Sewage Holding), Preserve “100%” (O) iii (Rev-0)

WORK ITEM 43: Tanks (Sewage Holding), Preserve “Partial” (O) WORK ITEM 44: Tanks (Aft Grey Water), Preserve “100%” (O) WORK ITEM 45: Tanks (Aft Grey Water), Preserve “Partial” (O) WORK ITEM 46: Tanks (Dirty Oil), Preserve “100%” (O) WORK ITEM 47: Tanks (Dirty Oil), Preserve “Partial” (O) WORK ITEM 48: Tank (Oily Water), Preserve “100%” (O) WORK ITEM 49: Tanks (Oily Water), Preserve “Partial” (O) WORK ITEM 50: Tanks (Potable Water), Preserve “100%” (O) WORK ITEM 51: Tanks (Potable Water), Preserve “Partial” (O) WORK ITEM 52: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 53: U/W Body, Preserve (100%) (O) WORK ITEM 54: U/W Body, Preserve (Partial - Condition A) (O) WORK ITEM 55: U/W Body, Preserve (Partial - Condition B) (O) WORK ITEM 56: U/W Body, Preserve (Partial - Condition C) (O) WORK ITEM 57: Stern Tube Interior Surfaces, Preserve 100% (O) WORK ITEM 58: Cathodic Protection System (Bilge and Sea Chest), Renew WORK ITEM 59: Cathodic Protection System, Inspect and Maintain WORK ITEM 60: CAPAC Anode Assembly Renew (O) WORK ITEM 61: Drydocking WORK ITEM 62: Temporary Services, Provide WORK ITEM 63: Data Service, Provide WORK ITEM 64: Exhaust Piping System, Inspect WORK ITEM 65: Steering Gear (General), Overhaul WORK ITEM 66: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 67: Ventilation System, Clean and Renew Flex Piping WORK ITEM 68: CAPAC System, Renew Electrode (O) WORK ITEM 69: Deck Covering (Interior Wet/Dry). Renew WORK ITEM 70: Firemain Valves, Renew WORK ITEM 71: Hatches and Door, Renew WORK ITEM 72: Potable Water Valves, Renew WORK ITEM 73: Forepeak Sounding Tube, Renew WORK ITEM 74: Windows, Remove, Inspect, Reinstall WORK ITEM 75: Structural, Fire Hose Racks, Renew WORK ITEM 76: Stuffing Tube, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook

Coast Guard Drawing 110 WPB 085-002, Rev -, Docking Plan Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan, Docking/Lifting Cradle (‘A’, ‘B’ & ‘C’ Classes)

Coast Guard Drawing 110 WPB 085-010, Rev -, Docking Plan

Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Arrangement and Details

Coast Guard Drawing 110 WPB 167-003, Rev -, Flush Hatch Details

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details

Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shafting Details

Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details

Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets

Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets)

Coast Guard Drawing 110 WPB 321-003, Rev A, Main Cableways Arrangement & Details (MEP)

Coast Guard Drawing 110 WPB 501-001, Rev D, Piping System Schematics

Coast Guard Drawing 110 WPB 521-001, Rev B, Firemain Piping A & D

Coast Guard Drawing 110 WPB 526-001, Rev D, Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110 WPB 528-001, Rev B, Sewage Piping Arrangement http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 110 WPB 601-020, Rev -, Manhole & Hatch Key Plan

Coast Guard Drawing 110 WPB 604-001, Rev -, Door & Hatch Key Plan & Lock Layout

Coast Guard Drawing 110B WPB 085-001, Rev A, Tank Capacity Curves

Coast Guard Drawing 110B WPB 085-010, Rev-, Docking Plan

Coast Guard Drawing 110B WPB 085-012, Rev A, Booklet of General Plans (Supersedes 110B-WPB-

085-7)

Coast Guard Drawing 110B WPB 085-012, Rev A, Booklets of General Plans

Coast Guard Drawing 110B WPB 111-003, Rev G, Shell Expansion

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion

Coast Guard Drawing 110B WPB 113-001, Rev K, Inner Bottom Plating

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (Frames 0 thru 4)

Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections

Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads

Coast Guard Drawing 110B WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 110B WPB 151-005, Rev F, Superstructure Details

Coast Guard Drawing 110B WPB 151-006, Rev D, Superstructure FDN Layout & Location Plan

Coast Guard Drawing 110B WPB 151-007, Rev E, Superstructure Details

Coast Guard Drawing 110B WPB 151-008, Rev -, Superstructure Details

Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details

Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation

Coast Guard Drawing 110B WPB 161-003, Rev C, Intermediate Shaft Strut Details

Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation

Coast Guard Drawing 110B WPB 163-002, Rev C, Auxiliary Sea Chest Details

Coast Guard Drawing 110B WPB 163-002, Rev C; Auxiliary Sea Chest Detail

Coast Guard Drawing 110B WPB 243-002, Rev E, Propulsion Shafting Details

Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device

Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment

Coast Guard Drawing 110B WPB 256-001, Rev G, Main Engine SW Cooling System A&D

Coast Guard Drawing 110B WPB 256-003, Rev -, Main Engine Sea Water Cooling

Coast Guard Drawing 110B WPB 256-003, Rev -, Main Engine SW Cooling (Supersedes 110B-WPB

0256-002)

Coast Guard Drawing 110B WPB 256-004, Rev -, Mods to SW Cooling Incidental to Install of Charge

Air Cooler Diverter

Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System

Coast Guard Drawing 110B WPB 259-002, Rev D, Genset Exhaust Piping System

Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics

Coast Guard Drawing 110B WPB 514-001, Rev F, Air Conditioning/Heating System (Schematic)

Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t & Details

Coast Guard Drawing 110B WPB 526-001, Rev M; Scuppers & Deck Drains Piping Arrangement

Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details

Coast Guard Drawing 110B WPB 533-002, Rev J, Potable Water Piping A & D (MN ENG EXP TK FL

DET)

vii (Rev-0)

Coast Guard Drawing 110B WPB 558-001, Rev J, Vents, Fills & Sound Tube Details

Coast Guard Drawing 110B WPB 561-001, Rev A, Steering System Details

Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping

Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Dets - Piping

Coast Guard Drawing 110B WPB 633-001, Rev A, Cathodic Protection Plan and Details

Coast Guard Drawing 110B WPB 633-001, Rev A; Cathodic Protection Plan & Details

Coast Guard Drawing 110B WPB 633-002, Rev C, Cathodic Protection Installation, Schematic, & Layout

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet Of General Plans (SUPERCEDES 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet of General Plans (Supersedes 110B-WPB-085-

7)

Coast Guard Drawing 110C WPB 085-007, Rev B; Booklet of Gen Drawings (List of Particulars)

Coast Guard Drawing 110C WPB 161-005, Rev F, Stern Tube Installation Details

Coast Guard Drawing 110C WPB 161-005, Rev F, Stern Tube Installation Details.

Coast Guard Drawing 110C WPB 167-005, Rev E, Doors, Hatches & Manholes

Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details

Coast Guard Drawing 110C WPB 514-002, Rev A, HVAC System Upgrade (Applicable to “A” & “B”

Class)

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details)

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock and Blade Details)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System

Coast Guard Drawing 110C WPB 581-002, Rev B, Anchor HDLG and Hawse Pipe Details

Coast Guard Drawing 110C WPB 621-004, Rev -, Jnr Work Dets - Superstructure (Superst Bhd Layout)

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850, SST XDCR (SS505) Adapter Assembly

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual

Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure

Coast Guard Technical Publication (TP) 3101, Jun 1991, Manufacturer’s Instruction Book-SWBS

Group(s) 152-259, SWBS 245, Propulsors (Means Propellers)

Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal

System

Coast Guard Technical Publication (TP) 3906, Oct 2008, Ship's Steering Gear System

Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System

Coast Guard Technical Publication (TP) 4655, Aug 2007, Section 633-A, Cathodic Protection System

Coast Guard Technical Publication (TP) 4655, Aug. 2007, Chapter 633-A, Cathodic Protection System

Coast Guard Technical Publication (TP) 4691, December 1985, Manufacturer’s Instruction Book, SWBS

Group(s) 593, Section E, Sewage System viii (Rev-0)

Coast Guard Technical Publication (TP) 4691, SWBS 593, Section E, December 1985, Sewage System

Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System

Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3141 (SFLC Std Spec 3141), 2012, Overhaul

Electrical Rotating Machines

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2012, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM D2000-08 Standard Classification System for Rubber Products in Automotive Applications

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ix (Rev-0)

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems

ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging

Coast Guard Preventive Maintenance Manual, 110 WPB PMS Manual (Series), E-Q-624

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Commercial Item Description (CID) A-A-59588, Jul 2005, Rubber Silicone

Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections

Furuno Operators Manual RDP-139/148/149

International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull x (Rev-0)

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-8660C(2), Silicone Compound, NATO Code # S-736

NAVSEA Drawing 803-921865, Rev P; Cathodic Protection Hull Zinc Anodes

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.15 (SSPC-SP 15), 2004, Commercial Grade Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye

Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

22 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

22 N *Oil Injection

Equipment Kit

N/A 1 set 6,000.00

23 N 4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea.

23 N **Forward Bearing

Housing

NSN: 3130-01-442-2863 2 ea.

23 N *Oil Injection

Equipment Kit

N/A 1 set

24 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

24 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

24 N Emergency Shaft

Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

25 N Main Shaft Strut

Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

25 N Intermediate Shaft

Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

26 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

27 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00

27 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00

29 Y ***V850 Color Echo

Sounder

NSN: 5845-01-518-7245 1 ea. 1,423.41

30 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

32 Y **2 ½” Duplex 4730-01-394-9731/72-42F 2 $3817.00 xii (Rev-0)

Strainer

32 Y **4” Duplex Strainer 4730-01-173-1413/ 72-48F 2 $7088.27

32 Y **1 1/2” Duplex

Strainer

4730-01-600-9049/72-38F 1 $ 2648.00

33 Y **2 ½” Duplex

Strainer

4730-01-394-9731/72-42F 2 $3817.00

33 Y **4” Duplex Strainer 4730-01-173-1413/ 72-48F 2 $7088.27

33 Y **1 1/2” Duplex

Strainer

4730-01-600-9049/72-38F 1 $ 2648.00

34 N Spherical Roller

Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

34 N Spherical Roller

Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

34 N Bolt, Trunnion, Special

NSN: 2030-99-538-1449 4 ea. 45.00

34 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44

34 N Tiller Spacer Flange

Bush

NSN: 5365-99-807-4040 4 ea. 163.73

34 N Trunnion Spacer

Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

34 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76

34 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44

34 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87

34 N Fin Rod Eye

Bearings (Assy)

NSN: 3120-01-377-1940 4 ea. 1,190.95

34 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76

34 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86

34 Y **Fin Stabilizer assembly

NSN: 2040-99-726-4768 2 ea. 19,987.00

34 N **Fin Stabilizer

Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25

34 N **Fin Stabilizer

Cooler

NSN: 2930-99-729-7562 2 ea. 399.59

34 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 ea. 499.80

35 Y Appleton 1750#

Crane

NSN:3810-01-465-3334 1 ea 44,360.00

35 Y Hydraulic Pump

Assy.

NSN:4320-01-224-6029 1 ea 784.79

35 Y Motor, Electric NSN:6105-01-220-5963 1 ea 837.00

35 N Coupling NSN:3010-01-117-0886 1 ea 153.31

35 N Filter Element NSN:4330-01-278-3850 1 ea 29.21

35 Y Wire rope NSN:4010-01-499-2369 1 ea 178.00

39 N **Valve, Check, Non return

NSN: 4820-01-206-4069 1 ea. 1,198.00 xiii (Rev-0)

39 Y **Sewage Pump NSN: 4320-01-519-3163 1 ea. 13,601.00

39 Y **Eductor NSN: 4320-01-262-3288 1 ea 5640.12

39 N Flex Coupling NSN: 4730-01-415-1061 1 ea 930.10

59 N Shaft Ground

Assembly

NSN: 5977-01-204-9914 2 ea. 912.00

59 N **Reference

Electrode

NSN: 5977-01-203-7800 2 ea. 2,093.90

59 N **Anode Kit NSN: 5340-01-206-2354 2 ea. 3,922.00

60 N Anode NSN 5340-01-206-2354 1ea. 4163.00

61 Y *Transducer Cover

Plate

N/A 1 ea. 50.00

64 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00

64 N **Starboard spray ring

NSN: 2990-01-475-9620 1 ea. 1,584.00

64 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

64 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

64 N MDE gasket kit NSN: 5330-01-475-8157 4 ea. 389.45

64 N MDE gasket kit NSN: 5330-01-475-8169 4 ea. 312.52

64 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24

64 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01

64 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37

66 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00

66 N **Lower Rudder

Bearing

NSN 3120-01-477-8696 2 ea. 1,364.00

68 N Electrode NSN: 5977-01-203-7800 1 ea. 3938.18

71 N Starboard main passageway WTD

NSN: 2040-01-294-3545 1 ea. 1979.78

71 N Starboard bridge

WTD

NSN: 2040-01-297-2213 1 ea. 3216.07

71 N Aft Steering

Aluminum, Flush

Mount Hatch

NSN: 2040-01-298-5741 1 ea. 2,274.56

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

13 Appendages (U/W), Leak Test

15 Voids (Non-Accessible), Leak Test

16 Tanks (MP Fuel Stowage and Overflow), Clean and Inspect

18 Tanks (MP Fuel Service), Clean and Inspect

19 Tanks (Potable Water), Clean and Inspect

22 Propulsion Shafting, Remove, Inspect, and Reinstall

27 Propellers; Remove, Inspect, and Reinstall

34 Fin Stabilizers (General), Overhaul

40 Forward Peak Compartment, Preserve

53 U/W Body, Preserve (100%) (O)

66 Rudder Assembly, Remove, Inspect and Reinstall xv (Rev-0)

PRINCIPAL CHARACTERISTICS

PC_110B_WPB_0909

110’ WPB (“B”-CLASS) PATROL BOAT

PHYSICAL CHARACTERISTICS

Length Overall 110' 0" or 113' if stern flap present

Length between Perpendiculars 104' 1/2"

Depth 10' 1/2"

Beam, Molded 21' 3"

Depth, Molded N/A

Full Load Draft 6' 5-3/4"

Height of Highest Projection 55'

Full Load Displacement 165 long tons

Anchor 150 lb Danforth with 450 ft. 3" nylon rope

Shore Tie Voltage Requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL CHARACTERISTICS

Hull BS-4360, GR 43A Steel

Main Weatherdeck & Superstructure 5086 Aluminum Alloy

Frame Spacing Various

Bulkheads Seven watertight transverse

Fin Stabilizers Frame 22-1/2 xvi (Rev-0)

110’ WPB (“B”-CLASS) PATROL BOAT

MACHINERY CHARACTERISTICS

Main Propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @

1500 RPM (max)

Reduction Gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of Propellers 2

Number of Blades 5

Diameter of Propeller 49.6"

Pitch 61.4"

RPM N/A

Shaft AQUAMET 17

Shaft Diameter 4"

Shaft Seal Johnson Duramax split face seal

Shaft Bearings Rubber Cutless or Thordon

Rudders Twin underslung type, 5 sq ft each

Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire

@ 1800 RPM

TANK CAPACITIES

Fuel Oil (95%) 9,306 gal

Fresh Water (100%) 940 gal

Lubricating Oil (95%) 109 gal

1 (Rev-0)

00000_0613_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

2 (Rev-0)

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with SFLC Std Spec 6310, Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 11 of SFLC Std Spec 6310) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

3.6 SFLC Standard Specification Approved Changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.6.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks. Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec , and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec

3.6.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection. New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.6.2.1 SFLC Std Spec 0740, Welding and Allied Processes, page 1, paragraph 1.2 Appendices. Add ‘Stray

Current Protection’ to ‘Process Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3 (Rev-0)

3.6.2.2 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection.

Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray

Current Protection.” directly after paragraph 3.1.3 title.

3.6.2.3 SFLC Std Spec 0740, Welding and Allied Processes, page 4, paragraph 3.1.3 Stray current protection.

Delete paragraphs 3.1.3.1 and 3.1.3.2.

3.6.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent.

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.1 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 5, paragraph 3.4

Equipment Grounding. Add sentence, “Stray current protection for welding equipment is covered in SFLC

Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.6.3.2 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding. Delete paragraphs 3.4.1.4 and 3.4.1.5.

3.6.3.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 6, paragraph 3.4

Equipment Grounding. Delete Figure 5.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

7 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

8 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

9 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time

Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled) Average DFT

10 (Rev-0)

11000_UWHIB_PWB_0713_FLT

REC_11000_UWHIB_FLT_110’ WPB ‘B’ Class (ALL) (1211)

WORK ITEM 1: Hull Plating (U/W Body), Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect/survey the vessel’s U/W hull plating, including U/W appendages and coating system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 085-010, Rev B, Docking Plan

Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Arrangement and Details

Coast Guard Drawing 110B WPB 111-003, Rev G, Shell Expansion

Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade

Details)

Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General Requirements

OTHER REFERENCES

ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry

Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning

Means

The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification

No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

11 (Rev-0)

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std

Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Inspection particulars. The Contractor shall accompany the Underwater Hull Inspection

Board (UWHIB) in the performance of the below inspection tasks, as applicable, using the drawings listed in Section 2 (References) as guidance. Provide the following, to facilitate the

UWHIB in assessing the condition of the designated U/W hull components and systems:

A hull repair supervisor and a marker.

Temporary staging and other necessary equipment, as applicable, for ensuring safe access to all areas of the U/W hull.

NOTES

1. The COR will convene the UWHIB as soon as possible after the vessel has been dry-docked and before any work (except U/W hull cleaning/wash down) is performed on the U/W hull and appendages.

2. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.2.1 Hull plating.

3.2.1.1 Inspect the condition of the hull plating (including thruster tunnel plating, as applicable), for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.2.1.2 Inspect for deformation along the stem and keel areas, condition of butt-welded seams, doubler plates, lap seams, and any signs of damaged plating or unusual waviness in the plating.

3.2.2 Sea chests and all other cooling system intake components. Inspect all sea chests, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, condition of sea strainers and lockwire on bolts, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.2.3 Rudders. Check general condition, condition around the drain plugs, and check for pitting, if any, on the leading and trailing edges.

3.2.4 Propeller and shaft associated components. Inspect the condition of propellers for propellers for signs of corrosion, pitting, erosion, fouling, cracks, dings, and nicks by side and

12 (Rev-0) blade; inspect fairwaters, rope guards, shafts, and mechanical seals - look for missing screws, physical damage to the blades, pitting, condition of dunce caps, and condition of securing devices.

3.2.5 Transducers. Check general condition for cuts, cracks, corrosion, and surface defects around the openings. Check transducer securing nuts for tightness, and inspect cables for chafing and other damage.

3.2.6 Zinc anodes.

3.2.6.1 Remove all marine growth and oxide coating from all hull, rudder, shaft strut, sea chest, z-drive, and thruster tunnel zinc anodes, as applicable, using a light-wire brush.

3.1.6.2 Visually inspection of all zinc anodes; check the soundness of mounting strap and stud welds, missing fasteners, and percentage of remaining material.

3.2.7 Coating system inspection requirements. The Contractor shall accomplish the below inspections, in conjunction with the underwater hull inspection…