210_DD_IDIQ_Rev_4_-_082214.pdf

Appendix A

210 FOOT "A & B CLASS" MEDIUM ENDURANCE CUTTERS

SPECIFICATION FOR DRYDOCK REPAIRS

FY2015

Developed By: Tim E Frownfelter

(Rev-4, 30 July 2014)

Appendix A – WMEC 210 “A&B-Class” Cutters, Drydock Repairs

TABLE OF CONTENTS

Revisions Record ....................................................................................................................................................... v Consolidated List of References ............................................................................................................................. viii Consolidated List of Government-furnished Property ........................................................................................... xiv Consolidated List of Critical Inspection Items ...................................................................................................... xvii Principal Characteristics ....................................................................................................................................... xviii General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Hull Plating Freeboard, Preserve “100%” (“A-Class”) WORK ITEM 4: Hull Plating Freeboard, Preserve “100%” (“B-Class”) WORK ITEM 5: Hull Plating Freeboard, Preserve “Partial” (“A-Class”) WORK ITEM 6: Hull Plating Freeboard, Preserve “Partial” (“B-Class”) WORK ITEM 7: Perform Ultrasonic Thickness Measurements – Steel Plating WORK ITEM 8: Stern Tube Interior Surfaces, Preserve 100% (“A-Class”) WORK ITEM 9: Stern Tube Interior Surfaces, Preserve 100% (“B-Class”) WORK ITEM 10: U/W Body, Preserve (“100%”) WORK ITEM 11: U/W Body, Preserve (“Partial – Condition A”) WORK ITEM 12: U/W Body, Preserve (“Partial - Condition B”) WORK ITEM 13: U/W Body, Preserve (“Partial - Condition C”) WORK ITEM 14: Hull and Structural Plating – ¼” to ¾” Steel Plate, Renew WORK ITEM 15: Hull and Structural Plating – ¼” to ½” Aluminum Plate, Renew WORK ITEM 16: Bilge (Machinery Space), Preserve “Partial” WORK ITEM 17: Bilge (Non-Machinery Space), Preserve “Partial” WORK ITEM 18: Appendages (U/W), Leak Test WORK ITEM 19: Appendages (U/W), Internal, Preserve WORK ITEM 20: Propulsion Shaft Fairwaters and Rope Guards, Inspect and Repair WORK ITEM 21: Propulsion Shaft Strut Bearing Housings, Inspect, (“A-Class”) WORK ITEM 22: Propulsion Shaft Strut Bearing Housings, Inspect, (“B-Class”) WORK ITEM 23: Chain Locker, Clean and Inspect WORK ITEM 24: Chain Locker, Preserve Partial WORK ITEM 25: Chain Locker, Preserve “100%” WORK ITEM 26: Tank (Forepeak Ballast), Clean and Inspect WORK ITEM 27: Tank (Forepeak Ballast), Preserve “Partial” WORK ITEM 28: Tank (Forepeak Ballast), Preserve “100%” WORK ITEM 29: Tank Contents, Remove and Dispose WORK ITEM 30: Tanks (Aviation Fuel Service and Stowage), Clean and Inspect WORK ITEM 31: Tanks (Aviation Fuel Service and Stowage), Preserve “Partial” WORK ITEM 32: Tanks (Aviation Fuel Service and Stowage), Preserve “100%” WORK ITEM 33: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Clean and Inspect WORK ITEM 34: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Preserve “Partial” WORK ITEM 35: Tanks (Lube Oil, Dirty Oil, Hydraulic Oil), Preserve “100%” WORK ITEM 36: Tanks (MP Fuel Storage, Service, and Overflow), Clean and Inspect WORK ITEM 37: Tanks (MP Fuel Storage, Service, and Overflow), Preserve “Partial” WORK ITEM 38: Tanks (MP Fuel Storage, Service and Overflow), Preserve “100%” WORK ITEM 39: Tanks (Potable Water), Clean and Inspect WORK ITEM 40: Tanks (Potable Water), Preserve “Partial” WORK ITEM 41: Tanks (Potable Water), Preserve “100%” WORK ITEM 42: Voids (Accessible), Preserve “Partial” ii (Rev-4)

WORK ITEM 43: Voids (Accessible), Preserve “100%” WORK ITEM 44: Voids (Non-Accessible), Leak Test WORK ITEM 45: Voids (Non-Accessible), Preserve Internal Surfaces WORK ITEM 46: Superstructure, Preserve “Partial” WORK ITEM 47: Superstructure, Preserve “100%” WORK ITEM 48: Main Mast, Preserve “Partial” WORK ITEM 49: Main Mast, Preserve “100%” WORK ITEM 50: Propeller Shaft Sleeves, Renew (“A-Class”) WORK ITEM 51: Propeller Shaft Sleeves, Renew (“B-Class”) WORK ITEM 52: Propulsion Intermediate (Line) Shafts, Inspect (“A-Class”) WORK ITEM 53: Propulsion Intermediate (Line) Shafts, Inspect (“B-Class”) WORK ITEM 54: Propulsion Propeller (Tail) Shaft Coating, Renew (“A-Class”) WORK ITEM 55: Propulsion Propeller (Tail) Shaft Coating, Renew (“B-Class”) WORK ITEM 56: Propulsion Shaft Coating, Inspect and Test (“A-Class”) WORK ITEM 57: Propulsion Shaft Coating, Inspect and Test, (“B-Class”) WORK ITEM 58: Propulsion Propeller Shaft, Renew, (“A-Class”) WORK ITEM 59: Propulsion Propeller Shaft, Renew, (“B-Class”) WORK ITEM 60: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Overhaul or Renew

(“A-Class”) WORK ITEM 61: Propulsion Shaft Seal (Mechanical and Inflatable) Assemblies, Overhaul or Renew

(“B-Class”) WORK ITEM 62: Propulsion Shafting, Optical or Laser Alignment Check (“A-Class”) WORK ITEM 63: Propulsion Shafting, Optical or Laser Alignment Check (“B-Class”) WORK ITEM 64: Propulsion Shafting, Straighten (“A-Class”) WORK ITEM 65: Propulsion Shafting, Straighten (“B-Class”) WORK ITEM 66: Propulsion Shafting, Strain Gage Alignment Inspections WORK ITEM 67: Work Item Deleted WORK ITEM 68: Propulsion Shaft Bearings (External), Check Clearances (“A-Class”) WORK ITEM 69: Propulsion Shaft Bearings (External), Check Clearances (“B-Class”) WORK ITEM 70: Propulsion Shaft Bearings (External), Renew (“A-Class”) WORK ITEM 71: Propulsion Shaft Bearings (External), Renew (“B-Class”) WORK ITEM 72: Controllable Pitch Propeller (CPP) Hub Assembly, Renew (“A-Class”) WORK ITEM 73: Controllable Pitch Propeller (CPP) Hub Assembly, Renew (“B-Class”) WORK ITEM 74: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service

(“A-Class”) WORK ITEM 75: Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service

(“B-Class”) WORK ITEM 76: Controllable Pitch Propeller (CPP) System, Inspect and Service (“A-Class”) WORK ITEM 77: Controllable Pitch Propeller (CPP) System, Inspect and Service (“B-Class”) WORK ITEM 78: Controllable Pitch Propeller (CPP), Clean and Inspect (“A-Class”) WORK ITEM 79: Controllable Pitch Propeller (CPP), Clean and Inspect (“B-Class”) WORK ITEM 80: Fathometer Transducers, Renew WORK ITEM 81: Doppler Speed Log Transducer, Renew WORK ITEM 82: Fuel Piping, Renew WORK ITEM 83: Sea Water Piping, Renew WORK ITEM 84: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 85: Sea Strainers – Simplex (All Sizes), Renew WORK ITEM 86: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 87: Sea Valves (Non-Skin Valves) and Waster Pieces, Overhaul or Renew WORK ITEM 88: Fuel Manifold, Overhaul WORK ITEM 89: Fuel Valves, Overhaul or Renew iii (Rev-4)

WORK ITEM 90: Rudder Assembly; Remove, Inspect and Reinstall (“A-Class”) WORK ITEM 91: Rudder Assembly; Remove, Inspect and Reinstall (“B-Class”) WORK ITEM 92: Rudder Stock Bearings, Check Clearances (“A-Class”) WORK ITEM 93: Rudder Stock Bearings, Check Clearances (“B-Class”) WORK ITEM 94: Cathodic Protection (Zincs), Renew WORK ITEM 95: Drydocking (“A-Class”) WORK ITEM 96: Drydocking (“B-Class”) WORK ITEM 97: Temporary Services, Provide WORK ITEM 98: Ultrasonic Testing, Steel Plating WORK ITEM 99: Propulsion Shafting; Remove, Inspect, and Reinstall (“A-Class”) WORK ITEM 100: Propulsion Shafting; Remove, Inspect, and Reinstall (“B-Class”) WORK ITEM 101: Potable Water Pneumatic Tank, Clean, Inspect, and Hydrostatically Test WORK ITEM 102: Hot Water Accumulator Tank, Clean, Inspect, and Hydrostatically Test WORK ITEM 103: Hawse Pipes, Preserve WORK ITEM 104: Compartment(s) Interior, Lead Dust, Clean WORK ITEM 105: Fixed Ballast (Lead Ingots), Reinstall iv (Rev-4)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

12/07/2012 1 - Updated Coast Guard Drawing references to latest Rev.

12/07/2012 1 5

Added “Note to Contractor” in paragraph 1.1 (Intent).

Deleted Par. 3.2.6. Re-numbered paragraphs. Modified par. 3.3.2.1 – deleted “a total of approximately 650 Square feet of” and added “specified on Individual Task Orders”.

12/07/2012 1 6

Added “Note to Contractor” in paragraph 1.1 (Intent).

Deleted Par. 3.2.6. Re-numbered paragraphs. Modified par. 3.3.2.1 – deleted “a total of approximately 650 Square feet of” and added “specified on Individual Task Orders”.

12/07/2012 1 14 Par. 3.3 – changed “½ inch” to “¾ inch”.

12/07/2012 1 16 Par. 3.1.3 – Interferences; Removed interferences listed and modified verbiage.

12/07/2012 1 17 Par. 3.1.3 – Interferences; Removed interferences listed and modified verbiage.

12/07/2012 1 21 Par. 3.1.4 – Deleted shafts from list of interferences.

Added Par. 3.1.5.

12/07/2012 1 22 Par. 3.1.4 – Deleted shafts from list of interferences.

Added Par. 3.1.5.

12/07/2012 1 42 Section 1.1 – Changed Void 4-12-0-W to 4-12-0-E.

12/07/2012 1 43 Section 1.1 – Changed Void 4-12-0-W to 4-12-0-E.

12/07/2012 1 46

Added “Note to Contractor” in paragraph 1.1 (Intent).

Par. 3.2.3.1 – Deleted “a total of 650 square feet of areas” and added “specified increments of superstructure listed on individual Task Order(s)”.

12/07/2012 1 52-53 Par. 3.1.4 Interferences; Deleted interferences listed and modified verbiage.

12/07/2012 1 58-59 Deleted Paragraph 4.1 and renumbered accordingly.

12/07/2012 1 86 Par. 1.1.1 changed “overhaul” to “renewal”. Par. 1.1.2 changed “renewal” to “overhaul”.

12/07/2012 1 89 Par. 1.1.1 changed “overhaul” to “renewal”. Par. 1.1.2 changed “renewal” to “overhaul”.

12/07/2012 1 94 Par. 1.1 – deleted “Type” column from table.

12/07/2012 1 98 Deleted work item.

12/19/2012 2 46 Deleted “Note to Contractor” in Par. 1.1. Modified verbiage in Par. 1.1 “.

12/19/2012 2 58-59 Revised Par. 1.1 (Intent) to include “This work item also requires the line shaft(s) to be removed/reinstalled with the propeller shaft(s).”

12/19/2012 2 67 Deleted work item.

01/02/2013 3 74-75 Par. 3.2 added stmt to clarify OD box / actuating units both included. Deleted original Par. 3.2.1 and renumbered accordingly. Par. 3.2.1 deleted “the units”; added “all v (Rev-4) interior surfaces. Added new sentence to end of par 3.2.1 for clarity. Par. 3.2.3 added “and O.D. box”.

01/02/2013 3 76-77 Par. 3.2, 3.3, 3.4, 3.4.1.1, 3.4.1.2, and 3.8; changed “both” to “designated”; Par. 3.6 added “designated”.

07/30/2014 4 Consolidated

List of References Added updated references.

07/30/2014 4 Consolidated List of GFP

Updated Consolidated List of Governnment Furnished Property (GFP). Thes changes are reflected in associated work items as shown.

07/30/2014 4 General Requirements Added the updated 2012 General Requirements with updated

Appendix A and newly added Appendix B.

07/30/2014 4 30 Modified Par. 3.2. Par. 3.4; last bullet item changed to specify stainless steel bolts (studs) and monel nuts as correct fastener materials. Added pars. 4.1-4.3.

07/30/2014 4 47 Revised work item for clarification of scope of work. Added addl. Drawing and updated refrences. Corrected Par.

numbering for par. 3.5.4 and 3.8.

07/30/2014 4 60 Added GFP (Seats, Shaft Seal) to Par. 1.2

07/30/2014 4 72 Modified GFP table in par. 1.2. Added note below table.

07/30/2014 4 74 Modified GFP table in Par. 1.2.

07/30/2014 4 75 Added asteriks to GFP Table in Section 1.

07/30/2014 4 76 Modified GFP table in Par. 1.2. Modified Paragraphs 3.2 – 3.4, 3.6, 3.8-3.9 for clarification.

07/30/2014 77 Modified GFP table in Par. 1.2. Modified Paragraphs 3.2 – 3.4, 3.6-3.9 for clarification.

07/30/2014 4 80

Modified GFP Table in Par. 1.2. Updated Section 2 (REFERENCES); replaced entire Section 3 (REQUIREMENTS) w/ updated information. Modified Par.

4.1. Note: Section 3 not in red due to replacement of entire

Section 3 (Requirements).

07/30/2014 4 84 Updated table under par. 1.1 to add additional duplex strainers.

07/30/2014 4 85 Updated table under par. 1.1 to delete duplex strainers previously listed as simplex strainers.

07/30/2014 4 86 Added Doppler Speed Log VLV to sea valve list & added as

GFP.

07/30/2014 4 92-93 Deleted CIR’s from work items.

07/30/2014 4 94 Added note in par. 1.1 table for 210 “A-Class” QTY.

07/30/2014 4 98 Added new work item for “Ultrasonic Testing, Steel Plating”.

Note: Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 99

Added new work item for “Propulsion Shafting; Remove, Inspect, and Reinstall (“A-Class”)” . Note: Work item not highlighted in red since entire work item was added as new work.

vi (Rev-4)

7/30/2014 4 100

Added new work item for “Propulsion Shafting; Remove, Inspect, and Reinstall (“B-Class”)” . Note: Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 101 Added new work item for “Potable Water Pneumatic Tank, Clean and Inspect”. Note: Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 102 Added new work item for “Hot Water Accumulator Tank, Clean and Inspect”. Note: Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 103 Added new work item for “Hawse Pipes, Preserve”. Note:

Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 104 Added new work item for “Compartment(s) Interior, Lead Dust, Clean. Note: Work item not highlighted in red since entire work item was added as new work.

07/30/2014 4 105 Added new work item for “Fixed Ballast (Lead Ingots), Reinstall. Note: Work item not highlighted in red since entire work item was added as new work.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vii (Rev-4)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 085-152, Rev E, Docking Plan, (RELIANCE) Coast Guard Drawing 618 WMEC 085-162, Rev D, Docking Plan, (DILIGENCE) Coast Guard Drawing 618 WMEC 085-172, Rev E, Docking Plan, (VIGILANT) Coast Guard Drawing 618 WMEC 085-181, Rev F, Booklet of General Plans Coast Guard Drawing 618 WMEC 085-182, Rev D, Docking Plan, (ACTIVE) Coast Guard Drawing 618 WMEC 085-192, Rev F, Docking Plan, (CONFIDENCE) Coast Guard Drawing 618 WMEC 111-001, Rev G, Shell Expansion Framing and CVK Coast Guard Drawing 618 WMEC 116-001, Rev-, Forepeak Framing, Chain Locker, & Transverse

Bulkheads #12 & 15-1/2 Coast Guard Drawing 618 WMEC 123-002, Rev G, New Double Bottom Fuel Tank Structural Details Coast Guard Drawing 618 WMEC 152-001, Rev N, Superstructure Aircastle, 01 & 02 Deckhouse Coast Guard Drawing 618 WMEC 161-001, Rev B; Arrangement & Details Stern Tube & Strut Coast Guard Drawing 618 WMEC 171-001, Rev K; Main Mast Radar Platform Coast Guard Drawing 618 WMEC 182-002, Rev. W, Foundations in Engine Room Coast Guard Drawing 618 WMEC 191-001, Rev E, Solid Ballast Arrangement Coast Guard Drawing 618 WMEC 201-003, Rev C, Arrangement of Aux Machinery Room Coast Guard Drawing 618 WMEC 243-001, Rev E, A&D John Crane Stern Tube System Coast Guard Drawing 618 WMEC 243-002, Rev H, Arrangement and Details of CPP Piping and

Hydraulics viii (Rev-4) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace

Coast Guard Drawing 618 WMEC 244-003, Rev G, Shafting Arrangement & Details (Water Lubricated Bearing)

Coast Guard Drawing 618 WMEC 244-004, Rev A, Shafting Alignment (RELIANCE) Coast Guard Drawing 618 WMEC 243-005, Rev C, Piping Mod – Water Lubricated Stern Tube Seal Coast Guard Drawing 618 WMEC 243-051, Rev-, John Crane Seal Coast Guard Drawing 618 WMEC 243-052, Rev-, Reduction Gear Coupling Coast Guard Drawing 618 WMEC 244-001, Rev B, Shafting Alignment Coast Guard Drawing 618 WMEC 244-003, Rev G, Shafting Arrangement and Details (Water Lubricated

Bearings) Coast Guard Drawing 618 WMEC 244-004, Rev A, Shaft Alignment (RELIANCE) Coast Guard Drawing 618 WMEC 245-050, Rev D, Propeller Blade Left Hand Rotation 63/4 Coast Guard Drawing 618 WMEC 245-051, Rev D, Propeller Blade Right Hand Rotation 63/4 Coast Guard Drawing 618 WMEC 261-001, Rev G, Diagram – Fuel Oil Coast Guard Drawing 618 WMEC 261-002, Rev L, Arrangement Fuel Oil Coast Guard Drawing 618 WMEC 261-050, Rev-, Fuel Oil Manifolds Coast Guard Drawing 618 WMEC 521-003, Rev J, Arrangement of Firemain, Sprinkling and Washdown

System 2nd Dk. & Below Coast Guard Drawing 618 WMEC 531-008, Rev. A, Foundation Installation Disconnect Switches

RC5000 Reverse Osmosis Unit Coast Guard Drawing 618 WMEC 533-001, Rev L, Diag Hot & Cold Potable Water Coast Guard Drawing 618 WMEC 535-002, Rev J, Arrangement of Stm., Feed & Condensate System

Piping Coast Guard Drawing 618 WMEC 562-001, Rev F, Arrgt & Details Rudder Stock, Bearings & Stuffing

Box Coast Guard Drawing 618 WMEC 581-001, Rev C, Anchor Handling Coast Guard Drawing 618 WMEC 601-001, Rev G; Outboard Profile Coast Guard Drawing 618 WMEC 613-001, Rev B, Main Mast Rigging Arr & Det Coast Guard Drawing 618 WMEC 633-001, Rev A; Major Maintenance Availability Hull Protectors Coast Guard Drawing 627 WMEC 085-201, Rev C, Booklet of General Plans Coast Guard Drawing 627 WMEC 085-212, Rev D, Docking Plan Coast Guard Drawing 627 WMEC 085-231, Rev C, Booklet of General Plans Coast Guard Drawing 627 WMEC 085-232, Rev C, Docking Plan, (STEADFAST) Coast Guard Drawing 627 WMEC 085-242, Rev B, Docking Plan, (DAUNTLESS) Coast Guard Drawing 627 WMEC 085-252, Rev D, Docking Plan, (VENTUROUS) Coast Guard Drawing 627 WMEC 085-262, Rev D, Docking Plan, (DEPENDABLE) Coast Guard Drawing 627 WMEC 085-272, Rev D, Docking Plan, (VIGOROUS) Coast Guard Drawing 627 WMEC 085-292, Rev C, Docking Plan, (DECISIVE) Coast Guard Drawing 627 WMEC 085-301, Rev C, Booklet Of General Plans Coast Guard Drawing 627 WMEC 085-302, Rev D, Docking Plan, (ALERT) Coast Guard Drawing 627 WMEC 103-006, Rev -, Inboard Profile Coast Guard Drawing 627 WMEC 111-001, Rev A, Shell Expansion Framing and CVK Coast Guard Drawing 627 WMEC 116-001, Rev-, Forepeak Framing, Chain Locker, & Transverse

Bulkheads #12 & 15-1/2 ix (Rev-4)

Coast Guard Drawing 627 WMEC 123-002, Rev C, New Double Bottoms Fuel Tank Structure Details Coast Guard Drawing 627 WMEC 123-003, Rev B, Lube Oil, Dirty Oil, and Diesel Oil Overflow Tanks

Structure Details Coast Guard Drawing 627 WMEC 152-001, Rev G, Superstructure -Aircastle, 01 & 02 Deckhouse &

Stack Coast Guard Drawing 627 WMEC 161-001, Rev B; Arrangement & Details Stern Tube & Strut Coast Guard Drawing 627 WMEC 171-001, Rev P, Mma Main Mast Radar Platform Coast Guard Drawing 627 WMEC 182-002, Rev. F, Major Main Foundation in Engine Room Coast Guard Drawing 627 WMEC 191-001, Rev G, MMA Solid Ballast Arrangement Coast Guard Drawing 627 WMEC 191-002, Rev -, Fixed Ballast Arrangement Coast Guard Drawing 627 WMEC 201-003, Rev B, Arr. of Aux Machinery Space Coast Guard Drawing 627 WMEC 243-001, Rev D, A&D: Stern Tube Seal Coast Guard Drawing 627 WMEC 243-002, Rev C, Arrangement and Details of Piping and Hydraulics Coast Guard Drawing 627 WMEC 243-005, Rev-, Coupling (Muff) Thrust Ring & Key Coast Guard Drawing 627 WMEC 243-006, Rev C, Line Shaft Coast Guard Drawing 627 WMEC 243-007, Rev-B, Tail Shaft Coast Guard Drawing 627 WMEC 243-008, Rev-J, Shaft Installation Coast Guard Drawing 627 WMEC 243-009, Rev A, Arrangement and Details Installation of New John

Crane Seal (Type MX9) Coast Guard Drawing 627 WMEC 244-001, Rev B, Propulsion Shaft Alignment Coast Guard Drawing 627 WMEC 245-017, Rev E, Major Maint Availability Propeller Blade for 66X/4 Coast Guard Drawing 627 WMEC 261-001, Rev C, Diagram – Fuel Oil Coast Guard Drawing 627 WMEC 261-002, Rev E, Arrangement Fuel Oil System Coast Guard Drawing 627 WMEC 521-003, Rev G, Arr. of Firemain, Sprinkling and Washdown System

2nd Dk. & Below Coast Guard Drawing 627 WMEC 531-001, Rev. A, Foundation Installation Disconnect Switches

RC5000 Reverse Osmosis Unit Coast Guard Drawing 627 WMEC 533-001, Rev G, Diag Hot & Cold Potable Water Systems Coast Guard Drawing 627 WMEC 535-002, Rev G, Arrangement of Stm., Feed & Condensate System

Piping Coast Guard Drawing 627 WMEC 562-001, Rev F, Arrg't & Details Rudder Stocks, Bearings, & Stuffing

Box Coast Guard Drawing 627 WMEC 562-003, Rev A, Rudder Construction Coast Guard Drawing 627 WMEC 581-001, Rev A, Anchor Handling Coast Guard Drawing 627 WMEC 601-001, Rev E, Outboard Profile Coast Guard Drawing 627 WMEC 613-001, Rev B, Mainmast Rigging Arrg’t & Dets Coast Guard Drawing 627 WMEC 633-001, Rev B, Hull Zinc Protectors Coast Guard Drawing FL 2804-11, Rev D, Visual ID Numeral & Letter for Ships Coast Guard Drawing FL 2804-12, Rev-, U.S.C.G. Emblem Coast Guard Drawing FL 2804-13, Rev G, Visual Id Kit Schedule Coast Guard Drawing FL 2804-15, Rev-, Draft Figs Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly* Coast Guard Fleet Drawing FL 2804-11, Rev D, Visual Id Numeral & Letter for Ships x (Rev-4)

Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary

Hull Accesses Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series) , Rev D, Jan 2014, Coatings and Color Manual Coast Guard Technical Publication (TP) 0701, Feb 2009, Ship Instruction Manual - Propellers and

Shafting - Operation and Service KAMEWA Controllable Pitch Marine Propeller Coast Guard Technical Publication (TP) 701, Aug 1989, Ship Instruction Manual - Propellers and

Shafting - Operation and Service KAMEWA Controllable Pitch Marine Propeller Coast Guard Technical Publication (TP) 0701, Feb 2009 Manufacturer’s Instruction Book – SWBS

Group(s) 245, Controllable Pitch Propeller 210 B Class Coast Guard Technical Publication (TP) 0701, Section 245, Feb 2009, Report – Shaft and Bearing Design

Calculations Coast Guard Technical Publication (TP) 3231, Feb 2012, SWBS 245, Revised by CG Yard in MMA

Project, Instruction Book for LIAAEN Controllable Pitch Propeller Double Crank Coast Guard Technical Publication (TP) 3231A, Feb 2012, Manufacturer’s Instruction Book-SWBS

Group(s) 242-245, Chapter 243, Section B, Stern Tube Seal, MX9, US-71736 (S/A 210R-A-021) Coast Guard Technical Publication (TP) 3231A, Jan 2006, Manufacturer's Instruction Book - SWBS

Group(s) 242-245 US Coast Guard Yard Test Memorandum, Dec 2000, Test Memo Number 173, SWBS No. 424-001

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for

Nondestructive Testing Personnel Qualification and Certification American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel xi (Rev-4)

ASTM International (ASTM) D 4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and

Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual

Ultrasonic Pulse-Echo Contact Method ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart Z, 1910.1025, 2011, Toxic and

Hazardous Substances-Lead Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-L-171, Mar 1988, Lead Pig Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-C-16173, Jan 1993, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL-DTL-2845, Rev E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness.

xii (Rev-4)

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting MIL-STD-2199, Oct 1993, Glass Reinforced Plastic Coverings for Propeller Shafting NAVSEA Drawing 803-2145807, Rev C, Propulsion Shafting And Components NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating xiii (Rev-4)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM MTI ITEM

DESCRIPTION NSN/PN QTY

ESTIMATED

COST

($/UNIT)

50 N Inboard stern tube seal sleeve N/A 1 ea. N/A

50 N Outboard stern tube bearing sleeve N/A 1 ea. N/A

50 N Intermediate Strut sleeve N/A 1 ea. N/A

50 N Aft Strut sleeve N/A 1 ea. N/A

50 N Hydraulic coupling sleeve N/A 1 ea. N/A

51 N Inboard stern tube seal sleeve NSN: 2010-01-187-1763 1 ea. $1,485.00

51 N Outboard stern tube bearing sleeve NSN: 2010-01-094-8938 1 ea. $1,792.00

51 N Forward Strut Sleeve NSN: 2010-01-222-9353 1 ea. $1,917.00 51 N Aft Strut Sleeve NSN: 2010-01-222-9322 1 ea. $2,067.00 52 Y **Line Shaft NSN: 2010-01-459-5795 2 ea. $10,000.00 53 Y **Line Shaft NSN: 2010-01-141-3512 2 ea. $10,000.00 58 Y Propeller shaft NSN: 2010-01-459-5795 1 ea. $113,000.00 59 Y Propeller shaft NSN: 2010-01-092-5810 1 ea. $113,000.00 60 N Overhaul kit PN: 210A-JCL001228001B 2 ea. $3,000.00 60 Y **Seal Assy PN: MX9 US-71736 2 ea. $24,000.00 60 Y ** Seats, Shaft Seal NSN: 2010-01-361-7722 2 ea. $10,000.00 61 N Overhaul kit PN: 210B-WLP001319001A 2 ea. $3,000.00 61 Y **Seal Assy PN: MX9 US-71996 2 ea. $24,000.00

70 N Aft strut bearing

NSN: 3120-01-233-3262

PN: 615WPC-4302-1 PIECE

#1

2 ea. $5,127.00

70 N Intermediate strut bearing

NSN: 3120-01-115-3451

PN: 615WPC-4302-1 PIECE

#2

2 ea. $5,821.00

70 N Stern tube bearing

NSN: 3120-01-358-1048

PN: 618WMEC-4301-4-D

PIECE #22

2 ea. $4,488.00

71 N Aft strut bearing NSN: 3120-01-027-0025 2 ea. $5,516.00

71 N Intermediate strut bearing

NSN: 3120-01-024-6328

PN: 620WPC-4301-55-BA2 2 ea. $3,101.00

71 N Stern tube bearing NSN: 3120-01-027-0025 2 ea. $5,516.00 72 Y **Hub Assembly NSN: 2010-01-141-3494 1 ea. $90,219.50 xiv (Rev-4)

(R/H)

72 Y **Hub Assembly (L/H) NSN: 2010-01-143-5217 1 ea. $87,439.00

72 N **Hub Installation Kit NSN: 2010-01-602-8461 2 Kits $1,924.50

72 Y **Port Propeller Blades (R/H) NSN: 2010-00-906-6009 1 set $33,090.26

72 Y **Starboard Propeller Blades (L/H) NSN: 2010-00-906-6010 1 set $33,090.26

72 N **Propeller Blade Bolts NSN: 5306-01-201-0438 48 ea. $1,900.02

72 N Seal for Prop Blade P/N: 13369-A 8 ea. $1,155.00

72 N Monel Blade Bolt Sealing Washers NSN: 5306-01-517-0914 48 ea. $25.00

73 Y **Hub Assembly (R/H) NSN: 2010-01-091-5056 1 ea. $90,219.50

73 Y **Hub Assembly (L/H) NSN: 2010-01-092-0440 1 ea. $87,439.00

73 N **Hub Installation Kit NSN: 2010-01-466-4844 1 ea. 1,924.50

73 Y **Port Propeller Blades (R/H) NSN: 2010-01-134-7238 1 set $33,090.26

73 Y **Starboard Propeller Blades (L/H) NSN: 2010-01-134-0378 1 set $33,090.26

73 N **Propeller Blade Bolts NSN: 5306-01-225-2920 48 ea. $1,900.02

74 N

Servo Box seal kit (NOTE: Parts may require machining for proper fit.)

NSN: 5330-01-476-2026 1 ea. $850.00

75 N Shaft CPP OD Box kit PN: A066SM04109 1 ea. $945.00

75 N High Pressure Seals NSN: 5330-01-045-2799 8 ea. $345.00

75 N

Servo Box seal kit (NOTE: Parts may require machining for proper fit.)

NSN: 5330-01-476-2026 1 ea. $850.00

75 N Servo Box seal P/N: 9891-LUP 1 ea. $25.00

76 Y **Port Propeller Blades (R/H) NSN: 2010-00-906-6009 1 set $33,090.26

76 Y **Starboard Propeller Blades (L/H) NSN: 2010-00-906-6010 1 set $33,090.26

76 N **Propeller Blade Bolts NSN: 5306-01-201-0438 48 ea. $1,900.02

76 N Seal for Prop Blade P/N: 13369-A 8 ea. $1,155.00

76 N Monel Blade Bolt Sealing Washers NSN: 5306-01-517-0914 48 ea. $25.00

77 Y **Port Propeller Blades (R/H) NSN: 2010-01-134-7238 1 set $33,090.26

77 Y **Starboard Propeller Blades (L/H) NSN: 2010-01-134-0378 1 set $33,090.26

77 N **Propeller Blade Bolts NSN: 5306-01-225-2920 48 ea. $1,900.02

77 N Low Pressure Seals NSN: 2810-01-045-2798 8 ea. $1,155.00 77 N Shaft CPP OD Box PN: A066SM07099 1 ea. $945.00 xv (Rev-4)

77 N High Pressure Seals NSN: 5330-01-045-2799 8 ea. $345.00

80 N *** Fathometer

Transducer, shallow water, 50-200 kHz

NSN: 5845-01-470-2500 2 ea. $257.04

81 Y ***Sperry SRD 500 Doppler Speed Log NSN:5999-01-472-7499 1 ea. $12,936.00

86 N ***Doppler Speed

Log Gate Valve and Installation Kit

N/A 1 ea. $1,925.00

90 N Upper Roller Bearing Assembly NSN: 3110-01-080-0814 2 ea. $6215.10

90 N

Lower Micarta Split Bearing Assembly (9- 3/8"ID x 10-1/8"OD x

14" Lg) NSN: 3120-01-148-3763 2 ea. $1,538.29

90 N **Rudder stock sleeve NSN: 2010-01-094-8938 2 ea. $4,429.00

91 N Upper Roller Bearing Assembly NSN: 3110-01-080-0814 2 ea. $6,215.10

91 N

Lower Micarta Split Bearing Assembly (9- 3/8"ID x 10-1/8"OD x 14" Lg)

NSN: 3120-01-148-3763 2 ea. $1,538.29

91 N **Rudder stock sleeve NSN: 2010-01-094-8938 2 ea. $4,429.00

95 Y *Transducer Cover Plate N/A 3 ea. $50.00

96 Y *Transducer Cover Plate N/A 3 ea. $50.00

99 Y **Propeller shaft NSN: 2010-01-459-5795 2 ea. $113,000.00 100 Y **Propeller shaft NSN: 2010-01-092-5810 1 ea. $54,080.00 100 Y **Propeller shaft NSN: 2010-01-141-3512 1 ea. $49,650.00

105 N

Lead Brick conforming to QQ-L-

171e grade B, size 3X3X14, approximately 50 lb each, Coated in 3M Scotchkote 135 or Sherwin Williams

EAS8-30034, Epoxy Powder Coating, (4

Mil) Thickness, Color (grey)

N/A

In Accordance with Section 4, paragraph

4.4

To Be Deternined Based Upon

QTY. of Ingots Needed per Task

Order(s)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvi (Rev-4)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title 2 Hull Plating (U/W Body), Ultrasonic Testing 16 Bilges (Machinery Space), Preserve “Partial” 17 Bilges (Non-Machinery Space), Preserve “Partial” 18 Appendages (U/W), Leak Test 44 Voids (Non-Accessible), Leak Test 52 Propulsion Intermediate (Line) Shafts, Inspect (“A-Class”) 53 Propulsion Intermediate (Line) Shafts, Inspect (“B-Class”) 56 Propulsion Propeller (Tail) Shafts, Inspect (“A-Class”) 57 Propulsion Propeller (Tail) Shafts, Inspect (“B-Class”) 68 Propulsion Shaft Bearings (External), Check Clearances (“A-Class”) 69 Propulsion Shaft Bearings (External), Check Clearances (“B-Class”) 74 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“A-Class”) 75 Controllable Pitch Propeller (CPP) Oil Distribution (OD) Box, Inspect and Service (“B-Class”) 78 Controllable Pitch Propeller (CPP), Clean and Inspect (“A-Class”) 79 Controllable Pitch Propeller (CPP), Clean and Inspect (“B-Class”) 90 Rudder Assembly, Remove, Inspect and Reinstall (“A-Class”) 91 Rudder Assembly, Remove, Inspect and Reinstall (“B-Class”) 99 Propulsion Shafting; Remove, Inspect, and Reinstall (“A-Class”) 100 Propulsion Shafting; Remove, Inspect, and Reinstall (“B-Class”) xvii (Rev-4)

PC_210B_WMEC_0113

PRINCIPAL CHARACTERISTICS

210' WMEC (A-Class)

PHYSICAL CHARACTERISTICS

Length Overall 210' 6" Length, Design Waterline 200' 0" Depth (main deck at side to baseline) 19' 6" Maximum Beam 34' 0" Height of Highest Projection 88' 0" Full Load Draft 4,000 lbs Height of FM Antenna Above Baseline 90' 0" Light Ship Displacement 875 long tons Full Load Displacement 1100 long tons Shore Tie Voltage Requirements 400A / 440V Frame Spacing 1' 0"

MACHINERY CHARACTERISTICS

Main Propulsion 2 Alco Model 251B Diesel Engines, 5,000 BHP total

Ship's Service Generators 2 Caterpillar Model 3406B Diesel-driven SR4. 250 KW each @ 0.8 power factor, 440V AV, 3 phase, 60 cycle

Emergency Generator Caterpillar Model D333B Diesel-Driven. Century Synchronous Model, ACR-507, 100KW

Number of Propellers 2 Number of Blades 4 Diameter 7' 6" Pitch Controllable Shaft RPM 300 Shaft Diameter 8.25"

TANK CAPACITIES

Diesel Fuel (95%) 48,375 gal Fresh Water (95%) 11, 108 gal JP-5 Fuel (95%) 4,697 gal Lube Oil (95%) 1,942 gal xviii (Rev-4)

210' WMEC (B-Class)

PHYSICAL CHARACTERISTICS

Length Overall 210' 6" Length, Design Waterline 200' 0" Depth (main deck at side to baseline) 19' 6" Maximum Beam 34' 0" Height of Highest Projection 88' 0" Full Load Draft 4,000 lbs Height of FM Antenna Above Baseline 90' 0" Light Ship Displacement 875 long tons Full Load Displacement 1100 long tons Shore Tie Voltage Requirements 400A / 440V Frame Spacing 1' 0"

MACHINERY CHARACTERISTICS

Main Propulsion 2 Alco Model 251B Diesel Engines, 5,000 BHP total

Ship's Service Generators 2 Caterpillar Model 3406B Diesel-driven SR4. 250 KW each @ 0.8 power factor, 440V AV, 3 phase, 60 cycle

Emergency Generator Caterpillar Model D333B Diesel-Driven. Century Synchronous Model, ACR-507, 100KW

Number of Propellers 2 Number of Blades 4 Diameter 7' 6" Pitch Controllable Shaft RPM 300 Shaft Diameter 8.25"

TANK CAPACITIES

Diesel Fuel (95%) 48,375 gal Fresh Water (95%) 11, 108 gal JP-5 Fuel (95%) 4,697 gal Lube Oil (95%) 1,942 gal xix (Rev-4)

00000_0614_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

1 (Rev-4)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 Interferences. The contractor shall be aware that the scope of work pertaining to each work item herein references known intereferences to the extent practable. Any additional work required for interference removal and reinstallation shall addressed on the Schedule of Supplies and Services (Schedule B) for individual Task Orders as applicable.

3.1.2 Cutter class applicability. The contractor shall be aware that work items herein may pertain to a specific vessel class (“A-Class” or “B-Class”) or to a unique hull number. Where work items do not specify a specific cutter class or unique hull number, the work item is applicable to all WMEC 210 vessels. A listing of WMEC 210 vessels by name, hull #, and class is shown in Table 1 as follows:

Table 1 – WMEC 210 Vessels

CUTTER NAME HULL # CLASS HOMEPORT

RELIANCE 615 A Portsmouth, NH DILIGENCE 616 A Wilmington, NC VIGILANT 617 A Cape Canaveral, FL ACTIVE 618 A Port Angeles, WA CONFIDENCE 619 A Cape Canaveral, FL RESOLUTE 620 B St. Petersburg, FL VALIANT 621 B Miami Beach, FL STEADFAST 623 B Warrenton, OR DAUNTLESS 624 B Galveston, TX VENTUROUS 625 B St. Petersburg, FL DEPENDABLE 626 B Cape May, NJ VIROROUS 627 B Virginia Beach, VA DECISIVE 629 B Pascagoula, MS ALERT 630 B Warrenton, OR

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

2 (Rev-4)

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

NOTE

Paragraph 3.5.1 below shall be chosen for either Non-USCG facilities or USCG facilities.

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3 (Rev-4)

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.6 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s…