JA-9_Specifications.pdf

REPAIR ROOF OF DET 460 (B1183) SPECIFICATIONS JA-9

EIELSON AFB, ALASKA TABLE OF CONTENTS

FTQW 14-2605

SPECIFICATIONS JA-9 TABLE OF CONTENTS

SPECIFICATIONS UFGS 07 41 13 2

SPECIFICATIONS UFGS 08 71 00 44

FA5004-16-B-C002

EIELSON AFB, AK

JA-9 PAGE NUMBER 1

ATTACHMENT JA-9

SPECIFICATIONS

USACE / NAVFAC / AFCEC / NASA UFGS-07 41 13 (May 2011) Preparing Activity: NAVFAC Superseding UFGS-07 41 13 (November 2008)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated January 2016

SECTION TABLE OF CONTENTS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

SECTION 07 41 13

METAL ROOF PANELS

05/11

PART 1 GENERAL

1.1 REFERENCES

1.2 DESCRIPTION OF METAL ROOF SYSTEM

1.2.1 Performance Requirements

1.2.1.1 Hydrostatic Head Resistance

1.2.1.2 Wind Uplift Resistance

1.3 SUBMITTALS

1.4 QUALITY ASSURANCE

1.4.1 Qualification of Manufacturer

1.4.1.1 Manufacturer's Technical Representative

1.4.1.2 Single Source

1.4.2 Qualification of Applicator

1.4.3 Field Verification

1.4.4 Qualifications for Welding Work

1.4.5 Pre-roofing Conference

1.5 DELIVERY, HANDLING, AND STORAGE

1.5.1 Delivery

1.5.2 Handling

1.5.3 Storage

1.6 PROJECT CONDITIONS

1.7 FABRICATION

1.7.1 Finishes

1.7.2 Accessories

1.8 WARRANTIES

1.8.1 Metal Roof Panel Manufacturer Warranty

1.8.2 Manufacturer's Finish Warranty

1.8.3 Metal Roof System Installer Warranty

1.8.4 Continuance of Warranty

1.9 CONFORMANCE AND COMPATIBILITY

1.10 SCHEDULE

PART 2 PRODUCTS

2.1 ROOF PANELS

2.1.1 Aluminum Sheet Panels

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2.1.2 Steel Sheet Panels

2.2 FACTORY FINISH AND COLOR PERFORMANCE REQUIREMENTS

2.2.1 Specular Gloss

2.3 MISCELLANEOUS METAL FRAMING

2.3.1 General

2.3.2 Fasteners and Miscellaneous Metal Framing

2.3.2.1 Exposed Fasteners

2.3.2.2 Screws

2.3.2.3 Rivets

2.3.2.4 Attachment Clips

2.3.3 Electrodes for Manual, Shielded Metal Arc Welding

2.4 ACCESSORIES

2.4.1 Pre-manufactured Accessories

2.4.2 Metal Closure Strips

2.4.3 Rubber Closure Strips

2.4.4 Subgirts for Retrofits

2.5 JOINT SEALANTS

2.5.1 Sealants

2.5.1.1 Shop Applied Sealants

2.5.1.2 Field Applied Sealants

2.5.1.3 Tape Sealants

2.5.2 Sheet Metal Flashing and Trim

2.5.2.1 Fabrication, General

2.5.2.2 Roof Drainage Sheet Metal Fabrications

2.6 INSULATION

2.6.1 Fire Rated Assembly System

2.6.2 Fire Rated Roof Panel Assembly

2.7 UNDERLAYMENTS

2.7.1 Felt Underlayment

2.7.2 Self-Adhering Modified Bitumen Underlayment

2.7.3 EPDM Membrane

2.7.4 Slip Sheet

2.8 GASKETS AND SEALING/INSULATING COMPOUNDS

2.9 FINISH REPAIR MATERIAL

PART 3 EXECUTION

3.1 EXAMINATION

3.2 INSTALLATION

3.2.1 Preparation

3.2.2 Underlayment

3.2.2.1 Single Layer Felt Underlayment for a Standard Slope Roof

Deck

3.2.2.2 Self-Adhering Sheet Underlayment

3.2.2.3 Slip Sheet

3.3 INSULATION INSTALLATION

3.4 PROTECTION OF APPLIED MATERIALS

3.5 FASTENER INSTALLATION

3.5.1 Welding

3.6 FLASHING, TRIM, AND CLOSURE INSTALLATION

3.6.1 General Requirements

3.6.2 Metal Flashing

3.7 ROOF PANEL INSTALLATION

3.7.1 Handling and Erection

3.7.2 Closure Strips

3.7.3 Workmanship

3.8 ACCEPTANCE PROVISIONS

3.8.1 Erection Tolerances

3.8.2 Leakage Tests

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3.8.3 Repairs to Finish

3.8.4 Paint Finished Metal Roofing

3.9 CLEAN UP AND DISPOSAL

3.10 FIELD QUALITY CONTROL

3.10.1 Manufacturer's Inspection

3.11 INFORMATION CARD

3.11.1 Form One

3.12 DATE OF INSTALLATION WALL-MOUNTED PLACARD

3.13 USACE WARRANTY

-- End of Section Table of Contents --

SECTION 07 41 13 Page 3

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USACE / NAVFAC / AFCEC / NASA UFGS-07 41 13 (May 2011) Preparing Activity: NAVFAC Superseding UFGS-07 41 13 (November 2008)

UNIFIED FACILITIES GUIDE SPECIFICATIONS

References are in agreement with UMRL dated January 2016

SECTION 07 41 13

METAL ROOF PANELS

05/11

NOTE: This guide specification covers the requirements for both factory color and mill finish aluminum or steel non-structural metal roofing.

Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.

Remove information and requirements not required in respective project, whether or not brackets are present.

Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR) .

NOTE: Non-Structural Metal Roofing is also referred to as architectural metal roofing or hydrokinetic metal roofing. Seam profiles include standing seam and lapped seam. Apply roof panels over a solid substrate (roof deck) with an appropriate underlayment.

This specification may also be used for metal roof panels on auxiliary structures including light storage and open air shed roofs with some modification for application of corrugated or fluted panels over support structure without decking.

Structural standing seam panels, insulated sandwich panels and special systems such as copper, stainless steel, or terne metal are not covered in this guide specification.

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Coordinate this section with other system components specifications such as framing, decking, insulation and sheet metal flashing. Also coordinate with the criteria of UFC 3-110-03, "Design: Roofing" as it relates to the specific project and Service Exceptions indicated therein. For Army projects also refer to UFC 3-110-03, "Roofing".

PART 1 GENERAL

1.1 REFERENCES

NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.

Use the Reference Wizard's Check Reference feature when you add a RID outside of the Section's Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizard's Check Reference feature to update the issue dates.

References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA ADM (2015) Aluminum Design Manual

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 341 (2010) Seismic Provisions for Structural Steel Buildings

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members

AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7 (2010; Errata 2011; Supp 1 2013) Minimum

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Design Loads for Buildings and Other Structures

AMERICAN WELDING SOCIETY (AWS)

AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding

AWS D1.1/D1.1M (2015) Structural Welding Code - Steel

AWS D1.2/D1.2M (2014) Structural Welding Code - Aluminum

ASTM INTERNATIONAL (ASTM)

ASTM A1008/A1008M (2015) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardened

ASTM A123/A123M (2013) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel

ASTM A424/A424M (2009a) Standard Specification for Steel Sheet for Porcelain Enameling

ASTM A463/A463M (2010; R 2015) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process

ASTM A653/A653M (2015) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A755/A755M (2015) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products

ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process

ASTM A924/A924M (2014) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM B117 (2011) Standard Practice for Operating Salt Spray (Fog) Apparatus

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

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ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)

ASTM C286 (1999; R 2009) Standard Terminology Relating to Porcelain Enamel and Ceramic-Metal Systems

ASTM C552 (2015) Standard Specification for Cellular Glass Thermal Insulation

ASTM C553 (2013) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications

ASTM C792 (2004; R 2008) Effects of Heat Aging on Weight Loss, Cracking, and Chalking of Elastomeric Sealants

ASTM C920 (2014a) Standard Specification for Elastomeric Joint Sealants

ASTM D1056 (2014) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber

ASTM D1308 (2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes

ASTM D1654 (2008) Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments

ASTM D1667 (2005; R 2011) Flexible Cellular Materials

- Poly (Vinyl Chloride) Foam (Closed-Cell)

ASTM D1970/D1970M (2015a) Self-Adhering Polymer Modified Bituminous Sheet Materials Used as Steep Roofing Underlayment for Ice Dam Protection

ASTM D2244 (2015a) Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates

ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity

ASTM D226/D226M (2009) Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing

ASTM D2794 (1993; R 2010) Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)

ASTM D3359 (2009; E 2010; R 2010) Measuring Adhesion by Tape Test

ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test

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ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films

ASTM D4587 (2011) Standard Practice for Fluorescent UV-Condensation Exposures of Paint and Related Coatings

ASTM D4637/D4637M (2015) EPDM Sheet Used in Single-Ply Roof Membrane

ASTM D4869/D4869M (2015) Standard Specification for Asphalt-Saturated Organic Felt Underlayment Used in Steep Slope Roofing

ASTM D522/D522M (2014) Mandrel Bend Test of Attached Organic Coatings

ASTM D523 (2014) Standard Test Method for Specular Gloss

ASTM D5894 (2010) Cyclic Salt Fog/UV Exposure of Painted Metal, (Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)

ASTM D610 (2008; R 2012) Evaluating Degree of Rusting on Painted Steel Surfaces

ASTM D714 (2002; R 2009) Evaluating Degree of Blistering of Paints

ASTM D822 (2001; R 2006) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings

ASTM D968 (2015) Abrasion Resistance of Organic Coatings by Falling Abrasive

ASTM E1592 (2005; R 2012) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference

ASTM E2140 (2001; R 2009) Standard Test Method for Water Penetration of Metal Roof Panel Systems by Static Water Pressure Head

ASTM E84 (2015b) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials

ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials

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FM GLOBAL (FM)

FM 4471 (2010) Class I Panel Roofs

METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)

MBMA RSDM (2000) Metal Roofing Systems Design Manual

NATIONAL ROOFING CONTRACTORS ASSOCIATION (NRCA)

NRCA 0420 (2010) Architectural Metal Flashing, Condensation Control and Reroofing

NRCA RoofMan (2011 thru 2014) The NRCA Roofing Manual

PORCELAIN ENAMEL INSTITUTE (PEI)

PEI 1001 (1996) Specification for Architectural Porcelain Enamel (ALS-100)

PEI CG-3 (2005) Color Guide for Architectural Porcelain Enamel

SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION

(SMACNA)

SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition

UNDERWRITERS LABORATORIES (UL)

UL 580 (2006; Reprint Oct 2013) Tests for Uplift Resistance of Roof Assemblies

UL Bld Mat Dir (2012) Building Materials Directory

1.2 DESCRIPTION OF METAL ROOF SYSTEM

1.2.1 Performance Requirements

Steel panels and accessory components must conform to the following standards:

ASTM A1008/A1008M

ASTM A123/A123M

ASTM A36/A36M

[ ASTM A424/A424M , ASTM C286, PEI 1001 , PEI CG-3 for Porcelain and Ceramic Enameling

][ ASTM A463/A463M for aluminum coated steel sheet ][ ASTM A755/A755M for metallic coated steel sheet for exterior coil prepainted applications.

][ ASTM A924/A924M for metallic coated steel sheet ] ASTM D522/D522M for applied coatings

UL Bld Mat Dir

1.2.1.1 Hydrostatic Head Resistance

No water penetration when tested according to ASTM E2140. Submit leakage

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test report upon completion of installation.

1.2.1.2 Wind Uplift Resistance

Provide metal roof panel system that conform to the requirements of ASTM E1592 and UL 580 . Uplift force due to wind action governs the design for panels. Submit wind uplift test report prior to commencing installation.

Roof system and attachments must resist the wind loads as determined by ASCE 7, in pounds per square foot. Metal roof panels and component materials must also comply with the requirements in FM 4471 as part of a panel roofing system as listed in Factory Mutual Guide (FMG) "Approval Guide" for class 1 or noncombustible construction, as applicable. Identify all materials with FMG markings.

1.3 SUBMITTALS

NOTE: Review Submittal Description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project..

The Guide Specification technical editors have designated those items that require Government approval, due to their complexity or criticality, with a "G". Generally, other submittal items can be reviewed by the Contractor's Quality Control System. Only add a "G" to an item, if the submittal is sufficiently important or complex in context of the project.

For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the "G" designation to indicate the approving authority.

Codes for Army projects using the Resident Management System (RMS) are: "AE" for Architect-Engineer; "DO" for District Office (Engineering Division or other organization in the District Office); "AO" for Area Office; "RO" for Resident Office; and "PO" for Project Office. Codes following the "G" typically are not used for Navy, Air Force, and NASA projects.

An "S" following a submittal item indicates that the submittal is required for the Sustainability Notebook to fulfill federally mandated sustainable requirements in accordance with Section 01 33 29

SUSTAINABILITY REPORTING.

Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are [for Contractor Quality Control

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approval.][for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.] Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Roofing Panels; G [, [_____]]

Flashing and Accessories; G [, [_____]]

Gutter/Downspout Assembly; G [, [_____]]

SD-03 Product Data

NOTE: Edit the product data submission requirements as necessary for the system specified. Include bracketed requirements as applicable to the system being specified.

Submit manufacturer's catalog data for the following items:

Roof Panels; G [, [_____]]

[ Factory-Applied Color Finish; G [, [_____]]

] Accessories; G [, [_____]]

Fasteners; G [, [_____]]

Pressure Sensitive Tape; G [, [_____]]

Underlayments; G [, [_____]]

Gaskets and Sealing/Insulating Compounds; G [, [_____]]

[ Coil Stock; G [, [_____]]

] Aluminized Steel Repair Paint; G [, [_____]]

Enamel Repair Paint; G [, [_____]]

Galvanizing Repair Paint; G [, [_____]]

SD-04 Samples

Roof Panels; G [, [_____]]

Factory-applied Color Finish, Samples, 23 cm 9 inch lengths, full width; G [, [_____]]

Accessories; G [, [_____]]

Fasteners; G [, [_____]]

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Gaskets and Sealant/Insulating Compounds; G [, [_____]]

SD-05 Design Data

NOTE: Coordinate with requirements of "Wind Uplift" paragraph. Include bracketed requirement where non-rated systems may be permissible.

Wind Uplift Resistance; G [, [_____]]

SD-06 Test Reports

Leakage Test Report; G [, [_____]]

Wind Uplift Test Report; G [, [_____]]

Fire Rating Test Report; G [, [_____]]

Factory Finish and Color Performance Requirements; G [, [_____]]

SD-07 Certificates

Roof Panels; G [, [_____]]

Coil Stock Compatibility; G [, [_____]]

[ Self-Adhering Modified Bitumen Underlayment; G [, [_____]]

] Qualification of Manufacturer; G [, [_____]]

Qualification of Applicator; G [, [_____]]

SD-08 Manufacturer's Instructions

[ Insulation; G [, [_____]]

Installation Manual; G [, [_____]]

[ SD-09 Manufacturer's Field Reports

[ Manufacturer's Field Inspection Reports; G [, [_____]]

SD-11 Closeout Submittals

Warranties; G [, [_____]]

Information Card; G [, [_____]]

[ Date Of Installation Wall-Mounted Placard; G [, [_____]]

] 1.4 QUALITY ASSURANCE

1.4.1 Qualification of Manufacturer

NOTE: Specify 5 years manufacturer experience unless directed otherwise by the Government.

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Submit documentation verifying metal roof panel manufacturer has been in the business of manufacturing metal roof panels for a period of not less than 5 [_____] years.

Manufacturer must also provide engineering services by an authorized engineer, currently licensed in the geographic area of the project, with a minimum of five (5) years experience as an engineer knowledgeable in roof wind design analysis, protocols and procedures for MBMA RSDM, ASCE 7, UL 580 , and FM 4471 . Engineer must provide certified engineering calculations for the project conforming to the stated references.

[ 1.4.1.1 Manufacturer's Technical Representative

NOTE: Include this paragraph where manufacturer inspection is required.

The manufacturer's technical representative must be thoroughly familiar with the products to be installed, installation requirements and practices, and with any special considerations in the geographical area of the project. The representative must perform field inspections and attend meetings as specified.

] 1.4.1.2 Single Source

Roofing panels, clips, closures, and other accessories must be standard products of the same manufacturer, and the most recent design of the manufacturer to operate as a complete system for the intended use.

1.4.2 Qualification of Applicator

NOTE: Specify 3 years as an approved contractor unless directed otherwise by the Government

Metal roof system applicator must be approved, authorized, or licensed in writing by the roof panel manufacturer and have a minimum of [three][_____] years experience as an approved, authorized, or licensed applicator with that manufacturer, approved at a level capable of providing the specified warranty. Supply the names, locations and client contact information of 5 projects of similar size and scope constructed by applicator using the manufacturer's roofing products submitted for this project within the previous three years.

1.4.3 Field Verification

Prior to the preparation of drawings and fabrication, verify location of roof framing, roof openings and penetrations, and any other special conditions. Indicate all special conditions and measurements on final shop drawings.

1.4.4 Qualifications for Welding Work

Welding procedures must conform to AWS D1.1/D1.1M for steel or AWS D1.2/D1.2M for aluminum.

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Operators are permitted to make only those types of weldments for which each is specifically qualified.

1.4.5 Pre-roofing Conference

After approval of submittals and before performing roofing system installation work, hold a pre-roofing conference to review the following:

a. Drawings, specifications, and submittals related to the roof work.

Submit, as a minimum; sample profiles of roofing panels, with factory-applied color finish samples, flashing and accessories, gutter/downspout assembly samples, typical fasteners and pressure sensitive tape, sample gaskets and sealant/insulating compounds. Also include data and 1/2 pint sample of [aluminized steel repair paint][ enamel repair paint][galvanizing repair paint], and technical data on coil stock and coil stock compatibility, and manufacturer's installation manual.

b. Roof system components installation;

c. Procedure for the roof manufacturer's technical representative's onsite inspection and acceptance of the roofing substrate, the name of the manufacturer's technical representatives, the frequency of the onsite visits, distribution of copies of the inspection reports from the manufacturer's technical representative;

d. Contractor's plan for coordination of the work of the various trades involved in providing the roofing system and other components secured to the roofing; and

e. Quality control plan for the roof system installation;

f. Safety requirements.

Coordinate pre-roofing conference scheduling with the Contracting Officer.

Attendance is mandatory for the Contractor, the Contracting Officer's designated personnel, personnel directly responsible for the installation of metal roof system, flashing and sheet metal work, [[mechanical] [and] [electrical] work], other trades interfacing with the roof work, and representative of the metal roofing manufacturer. Before beginning roofing work, provide a copy of meeting notes and action items to all attending parties. Note action items requiring resolution prior to start of roof work.

1.5 DELIVERY, HANDLING, AND STORAGE

Deliver, store, and handle panel materials, bulk roofing products, accessories, and other manufactured items in a manner to prevent damage and deformation, as recommended by the manufacturer, and as specified.

1.5.1 Delivery

Package and deliver materials to the site in undamaged condition. Provide adequate packaging to protect materials during shipment. Do not uncrate materials until ready for use, except for inspection. Immediately upon arrival of materials at jobsite, inspect materials for damage, deformation, dampness, and staining. Remove affected materials from the site and immediately replace. Remove moisture from wet materials not otherwise

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affected, restack and protect from further moisture exposure.

1.5.2 Handling

Handle materials in a manner to avoid damage. Select and operate material handling equipment so as not to damage materials or applied roofing.

1.5.3 Storage

Stack materials stored on site on platforms or pallets, and cover with tarpaulins or other weathertight covering which prevents trapping of water or condensation under the covering. Store roof panels so that water which may have accumulated during transit or storage will drain off. Do not store panels in contact with materials that might cause staining. Secure coverings and stored items to protect from wind displacement.

1.6 PROJECT CONDITIONS

Weather Limitations: Proceed with installation only when existing and forecast weather conditions permit metal roof panel work to be performed according to manufacturer's written instructions and warranty requirements, and specified safety requirements.

1.7 FABRICATION

Fabricate and finish metal roof panels and accessories on a [factory stationary industrial type][leased or installer owned portable] rolling mill to the greatest extent possible, per manufacturer's standard procedures and processes, and as necessary to fulfill indicated performance requirements. Comply with indicated profiles, dimensional and structural requirements.

Provide panel profile, as indicated on drawings [including major ribs ][and intermediate stiffening ribs ]for full length of panel. Fabricate panel side laps with factory installed [captive gaskets][separator strips] providing a weather tight seal and preventing metal-to metal contact, and minimizing noise from movements within the panel assembly.

1.7.1 Finishes

Finish quality and application processes must conform to the related standards specified within this section. Noticeable variations within the same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved samples and are assembled or installed to minimize any contrasting variations.

1.7.2 Accessories

Fabricate flashing and trim to comply with recommendations in SMACNA 1793 as applicable to the design, dimensions, metal, and other characteristics of the item indicated.

a. Form exposed sheet metal accessories which are free from excessive oil canning, buckling, and tool marks, and are true to line and levels indicated, with exposed edges folded back to form hems.

b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer.[ Rivet joints for additional strength.]

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c. Sealed Joints: Form non-expansion, but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA 1793.

d. Conceal fasteners and expansion provisions where possible.[ Exposed fasteners are not allowed on faces of accessories exposed to view.]

e. Fabricate cleats and attachments devices of size and metal thickness recommended by SMACNA or by metal roof panel manufacturer for application, but not less than the thickness of the metal being secured.

1.8 WARRANTIES

Provide metal roof system material and workmanship warranties meeting specified requirements. Provide revision or amendment to manufacturer's standard warranty as required to comply with the specified requirements.

1.8.1 Metal Roof Panel Manufacturer Warranty

Note: Select the appropriate warranty duration.

Five and ten year warranties may be specified for facilities of small area and of minor importance.

For occupied, sensitive, or large facilities, including warehousing, specify a minimum 20-year warranty unless directed otherwise by the Government.

Furnish the metal roof panel manufacturer's [5][10][_____][20][30]-year no dollar limit roof system materials and installation workmanship warranty, including flashing, [insulation, ]components, trim, and accessories necessary for a watertight roof system construction. Make warranty directly to the Government, commencing at time of Government's acceptance of the roof work. The warranty must state that:

a. If within the warranty period, the metal roof system, as installed for its intended use in the normal climatic and environmental conditions of the facility, becomes non-watertight, shows evidence of moisture intrusion within the assembly, displaces, corrodes, perforates, separates at the seams, or shows evidence of excessive weathering due to defective materials or installation workmanship, the repair or replacement of the defective and damaged materials of the metal roof system and correction of defective workmanship is the responsibility of the metal roof panel manufacturer. All costs associated with the repair or replacement work are the responsibility of the metal roof panel manufacturer.

b. If the manufacturer or his approved applicator fail to perform the repairs within [24][48][72] hours of notification, emergency temporary repairs performed by others does not void the warranty.

[ 1.8.2 Manufacturer's Finish Warranty

NOTE: Include the following paragraph when factory color finish panels are specified.

Provide a manufacturer's no-dollar-limit 20 year warranty for the roofing

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system. Issue the warranty directly to the Government at the date of Government acceptance.warranting that the factory color finish, under normal atmospheric conditions at the site, will not crack, peel, or delaminate; chalk in excess of a numerical rating of 8 when measured in accordance with ASTM D4214; or fade or change colors in excess of 5 NBS units as measured in accordance with ASTM D2244.

] 1.8.3 Metal Roof System Installer Warranty

NOTE: For Army projects use the first bracketed paragraph and delete the remainder of the installer warranty requirements.

For all other projects, delete the first bracketed paragraph. Use the second paragraph.

[ Provide the "Contractors [Five][Ten][Twenty] [5][10][20]) Year No Penal Sum Warranty for Non-Structural Metal Roof System" attached at the end of this section. [Provide a separate bond in an amount equal to the installed total material and installation roofing system cost in favor of the Government covering the installer's warranty responsibilities effective throughout the [five][ten][twenty] [5][10][20]) year warranty period.]

] [ Provide roof system installer warranty for a period of not less than [two][five] years that the roof system, as installed, is free from defects in installation workmanship, to include the roof panel installation, flashing, [insulation,] accessories, attachments, and sheet metal installation integral to a complete watertight roof system assembly.

Issue warranty directly to the Government. Correction of defective workmanship and replacement of damaged or affected materials is the responsibility of the metal roof system installer. All costs associated with the repair or replacement work are the responsibility of the installer.

] 1.8.4 Continuance of Warranty

Repair or replacement work that becomes necessary within the warranty period must be approved, as required, and accomplished in a manner so as to restore the integrity of the roof system assembly and validity of the metal roof system manufacturer warranty for the remainder of the manufacturer warranty period.

1.9 CONFORMANCE AND COMPATIBILITY

The entire metal roofing and flashing system must be in accordance with specified and indicated requirements, including wind resistance [and seismic per AISC 341 ]requirements. Work not specifically addressed and any deviation from specified requirements must be in general accordance with recommendations of the MBMA RSDM, NRCA RoofMan, the metal panel manufacturer's published recommendations and details, and compatible with surrounding components and construction. Submit any deviation from specified or indicated requirements to the Contracting Officer for approval prior to installation.

1.10 SCHEDULE

Some metric measurements in this section are based on mathematical conversion of English unit measurements, and not on metric measurement

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commonly agreed to by the manufacturers or other parties. The English and metric units for the measurements shown are as follows:

PRODUCTS ENGLISH UNITS METRIC UNITS

a. Sheet Aluminum 0.040 inch 1.0 mm

b. Panels 12 inches 300 mm

- vertical legs 2 inches 50 mm

- stiffening ribs 4 inches 100 mm

c. Screws No. 14 0.242 mm

No. 12 0.216 mm

d. Bolts 1/4 inch 6 mm

e. Studs 3/16 inch 5 mm

f. Fasteners 1/2 inch 13 mm

One inch 25 mm

g. Rivets 1/16 inch 5 mm

1/8 inch 3 mm

PART 2 PRODUCTS

2.1 ROOF PANELS

NOTE: Delete this paragraph when aluminum panels are not used in the project.

2.1.1 Aluminum Sheet Panels

Roll-form aluminum roof panels to the specified profile, with fy = [2.12][2.81][3.52][5.63] kscm[ 30][ 40][ 50][ 80] ksi, [0.81][1.02][1.27] mm [.032][.040][.050]inch thickness and depth as indicated.

Material must be plumb and true, and within the tolerances listed:

a. Aluminum sheet conforming to ASTM B209M ASTM B209, and AA ADM

b. Individual panels to have continuous length sufficient to cover the entire length of any unbroken roof slope with no joints or seams and formed without warping, waviness, or ripples that are not a part of the panel profile and free from damage to the finish coating system.

c. Provide panels with thermal expansion and contraction consistent with the type of system specified, and the following profile:

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[ (1) profile and coverage to be a minimum height and width from the manufacturer's standard for the indicated roof slope.

][ (2) profile to be a 3.81 cm 1-1/2 inch high rib at 30.48 cm 12 inches o.c. with small stiffening ribs, 96.5 cm 38 inch overall panel width with 91.4 cm 36 inch exposed panel and exposed fasteners.

][ (3) profile to be a 3.81 cm 1-1/2 inch high rib at 18.3 cm 7.2 inches o.c.; 96.5 cm 38-7/8 inch overall width with 91.4 cm 36 inch exposed panel and exposed fasteners.

][ (4) profile to be a 2.54 cm 1 inch high rib at 10.2 cm 4 inches o.c.;

126 cm 49-5/8 inch overall width with [122][112] cm [48][44] inch exposed panel and exposed fasteners.

][ (5) profile to be a 2.54 cm 1 inch high rib at 20.4 cm 8 inches o.c.;

106 cm 41-5/8 inch overall width with 102 cm 40 inch exposed panel and exposed fasteners.

][ (6) profile to be a 4.45 cm 1-3/4 inch high V-beam rib at 12.7 cm 5 inches o.c.; 114 cm 44-7/8 inch overall width with 107 cm 42 inch exposed panel and exposed fasteners.

][ (7) profile to be a 2.22 cm 7/8 inch high corrugated rib at 5.08 cm 2 inches o.c., 98.75 cm 38-7/8 inch overall width with 91.44 cm 36 inch exposed panel and exposed fasteners.

][ (8) profile to be a 7.62 cm 3 inch high standing seam, 60.96 cm 24 inch coverage, factory-caulked and mechanical crimping or snap-together seams with concealed clips and fasteners.

][ (9) profile to be a [2.54][4.45][5.08][6.35] cm [1][1-3/4][2][2-1/2] inch high standing seam, [30.48][40.64][45.72][60.96] cm [12][16][18][24] inch coverage with mechanical crimping or snap-together seams with concealed clips and fasteners.

][ (10) profile to be [smooth, flat][embossed pattern][textured]surface.

][ (11) profile to be custom, as shown on drawings.

] 2.1.2 Steel Sheet Panels

NOTE: Delete this paragraph when steel panels are not used in the project.

AZ 50 coating is allowed for factory-color-finished and not for mill finish.

Consider aluminum-coated steel materials for Army projects only.

Roll-form steel sheet roof panels to the specified profile, with fy =[ 30][ 40][ 50][ 80] ksi,[26][24][22][20][18] gauge and depth as indicated.

Material must be plumb and true, and within the tolerances listed:

[ a. Galvanized steel sheet conforming to ASTM A653/A653M and AISI SG03-3 .

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][ b. Aluminum-Zinc alloy coated steel sheet conforming to ASTM A792/A792M and AISI SG03-3 .

] c. Individual panels to have continuous length sufficient to cover the entire length of any unbroken roof slope with no joints or seams and formed without warping, waviness, or ripples that are not a part of the panel profile and free from damage to the finish coating system.

d. Provide panels with thermal expansion and contraction consistent with the type of system specified, and the following profile:

[ (1) profile and coverage to be a minimum height and width from the manufacturer's standard for the indicated roof slope.

][ (2) profile to be a 3.81 cm 1-1/2 inch high rib at 30.48 cm 12 inches o.c. with small stiffening ribs, 96.5 cm 38 inch overall panel width with 91.4 cm 36 inch exposed panel and exposed fasteners.

][ (3) profile to be a 3.81 cm 1-1/2 inch high rib at 18.3 cm 7.2 inches o.c.; 96.5 cm 38-7/8 inch overall width with 91.4 cm 36 inch exposed panel and exposed fasteners.

][ (4) profile to be a 2.54 cm 1 inch high rib at 10.2 cm 4 inches o.c.;

126 cm 49-5/8 inch overall width with [122][112] cm [48][44] inch exposed panel and exposed fasteners.

][ (5) profile to be a 2.54 cm 1 inch high rib at 20.4 cm 8 inches o.c.;

106 cm 41-5/8 inch overall width with 102 cm 40 inch exposed panel and exposed fasteners.

][ (6) profile to be a 4.45 cm 1-3/4 inch high V-beam rib at 12.7 cm 5 inches o.c.; 114 cm 44-7/8 inch overall width with 107 cm 42 inch exposed panel and exposed fasteners.

][ (7) profile to be a 2.22 cm 7/8 inch high corrugated rib at 5.08 cm 2 inches o.c., 98.75 cm 38-7/8 inch overall width with 91.44 cm 36 inch exposed panel and exposed fasteners.

][ (8) profile to be a [2.54][4.45][5.08][6.35] cm [1][1-3/4][2][2-1/2] inch high standing seam, [30.48][40.64][45.72][60.96] cm [12][16][18][24] inch coverage with mechanical crimping or snap-together seams with concealed clips and fasteners.

][ (9) profile to be [smooth, flat][embossed pattern][textured]surface.

][ (10) profile to be custom, as shown on drawings.

] 2.2 FACTORY FINISH AND COLOR PERFORMANCE REQUIREMENTS

NOTE: Specify factory color finish except when the buildings are to be used for temporary purposes or where mill finish aluminum or galvalume panels provide an acceptable appearance. If factory color finish is not required, document the rationale for the decision in the design analysis and delete this paragraphs and related subparagraphs.

The US metal building industry offers a variety of

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color finishes to protect the metal panels against chemical corrosion and ultraviolet radiation; to provide long life with minimum maintenance plus acceptable weathering and color retention; and to assure chalk, fade, and mar resistance. Some of the most widely used coatings include, but are not limited to, the following:

a. Polyvinylidene fluoride (PVDF2); a nominal 0.025 mm 1 mil thick coating modified with a proprietary resin for toughness; it may be used in most environments.

b. Silicone-modified polyester (SMP); a thermoset coating system composed of polyester resin modified by copolymerization with a functional silicone resin intermediate designed for added protection against chemical corrosion and ultraviolet radiation.

c. Plastisol (PVC); a two-coat system consisting of a polyvinyl-chloride resin dispersed in a plasticizer top-coat over a corrosion-resistant primer; it is a high-performance, thick coating designed for highly aggressive and corrosive environments with excellent resistance to common acids, alkalis, and inorganic compounds.

Most coatings may be ordered extra-thick for buildings in direct contact with salt or chemical laden air or where a premium finish would be justified. The thicker coating provides additional primer and increases the coating's corrosion and abrasion resistance, but it requires a special run by the coil coater and additional delivery time.

Appropriate specification requirements must be added if thick film coatings are to be used. Clear coats may also be added to the finish color coated coil to enhance the coatings performance.

The baseline values included in this specification are for a standard 0.025 mm 1 mil PVDF2 (i.e., Kynar 500, Hylar 5000) coating system . If a different coating type or thickness is required, research the coating type and modify indicated values accordingly. Coordinate with the coating type specified elsewhere in this section.

Corrosion of galvanized steel panels, together with the fact that cut edges, scratches and penetrations of the panels expose the steel substrate, warrants consideration for the use of aluminum panels in salt spray and other corrosive environments; however, the greater expansion of aluminum must be considered in the design. Where steel panels are used in coastal environments, specify enhanced PVDF2 or other premium coatings. Increased PVDF2 coating thicknesses and or addition of a factory-applied clear coat over the color finish enhances coating system performance.

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Roof panels are available in several standard colors. Specify custom color options only with Government approval. Where accent colors are required, specify accordingly.

Energy considerations may be a consideration in the color choice for the roof panels. White or light-colored roofing surfaces are much better at reflecting sunlight (radiant gain and UV) than darker surfaces. Coordinate color specification and selection with the user.

All panels are to receive a factory applied [polyvinylidene fluoride][Kynar 500/Hylar 5000] [_____] finish consisting of a baked topcoat with a manufacturer's recommended prime coat conforming to the following:

a. Metal Preparation: All metal is to have the surfaces carefully prepared for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with an acid rinse, and thorough drying.

b. Prime Coating: A base coat of epoxy paint, specifically formulated to interact with the top-coat, is to be applied to the prepared surfaces by roll coating to a dry film thickness of 0.20 plus 0.05 mils. The prime coat must be oven cured prior to application of the finish coat.

c. Exterior Finish Coating: Apply the exterior finish coating over the primer by roll coating to a dry film thickness of 0.80 plus 0.05 mils (3.80 plus 0.05 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus 0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). This exterior finish coat must be oven-cured.

d. Interior finish coating: Apply a wash coat on the reverse side over primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry fill thickness of 0.50 plus 0.10 mils. The wash coat must be oven cured.

e. Color: The exterior finish chosen from the manufacturer's standard color chart.

f. Physical Properties: Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:

General: ASTM D5894 and ASTM D4587

Abrasion: ASTM D968

Adhesion: ASTM D3359

Chalking: ASTM D4214

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Chemical Pollution: ASTM D1308

Color Change and Conformity: ASTM D2244

Creepage: ASTM D1654

Cyclic Corrosion Test: ASTM D5894

Flame Spread: ASTM E84

Flexibility: ASTM D522/D522M

Formability: ASTM D522/D522M

Gloss at 60 and 85 degrees: ASTM D523

Humidity: ASTM D2247 and ASTM D714

Oxidation: ASTM D610

Pencil Hardness: ASTM D3363

Reverse Impact: ASTM D2794

Salt Spray: ASTM B117

Weatherometer: ASTM G152, ASTM G153 and ASTM D822

2.2.1 Specular Gloss

NOTE: Specify the first bracketed option for most roof conditions.

For roofs of structures along airfields where glare would be objectionable and may be an operational hazard, the specular gloss value should be limited to 10 or less at an angle of 85 degrees. Limited paint systems can meet this reflectance value.

Panel embossing also reduces the gloss, or reflectance value, and may be specified in combination with the paint system specification to meet the necessary requirement

Finished roof surfaces to have a specular gloss value of [30 plus or minus 5 at an angle of 60 degrees] [10 or less at an angle of 85 degrees] when measured in accordance with ASTM D523.

2.3 MISCELLANEOUS METAL FRAMING

2.3.1 General

Provide cold formed metallic-coated steel sheet conforming to ASTM A653/A653M , AISI S100 , and as specified in 05 40 00 COLD-FORMED METAL

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FRAMING unless otherwise indicated.

2.3.2 Fasteners and Miscellaneous Metal Framing

Provide compatible type, corrosion resistant, of sufficient size and length to penetrate the supporting element a minimum of one inch with other required properties to fasten miscellaneous metal framing members to substrates in accordance with the roof panel manufacturer's and ASCE 7 requirements.

2.3.2.1 Exposed Fasteners

Fasteners for roof panels must be corrosion resistant [coated steel][aluminum][stainless steel][nylon capped steel], compatible with the sheet panel or flashing material and of the type and size recommended by the manufacturer to meet the performance requirements and design loads.

Fasteners for accessories must be the manufacturer's standard. Provide an integral metal washer, matching the color of attached material with compressible sealing EPDM gasket approximately 3/32 inch thick for exposed fasteners.

2.3.2.2 Screws

Provide corrosion resistant screws, [coated steel][aluminum][stainless steel] of the type and size recommended by the manufacturer to meet the performance requirements.

2.3.2.3 Rivets

Provide closed-end type rivets, corrosion resistant [coated steel][aluminum][stainless steel] where watertight connections are required.

2.3.2.4 Attachment Clips

Provide [hot-dip galvanized, conforming to ASTM A653/A653M , ][stainless steel, series 300] clips. Size, shape, thickness and capacity must meet the thickness and design load criteria specified.

2.3.3 Electrodes for Manual, Shielded Metal Arc Welding

Electrodes for manual, shielded metal arc welding must meet the requirements of AWS D1.1/D1.1M , and be covered, mild-steel electrodes conforming to AWS A5.1/A5.1M .

2.4 ACCESSORIES

Accessories must be compatible with the metal roof panels. Sheet metal flashing, trim, metal closure strips, caps, and similar metal accessories must be not less than the minimum thicknesses specified for roof panels.

Provide exposed metal accessories to match the panels furnished[, except as otherwise indicated]. Molded foam rib, ridge and other closure strips must be closed-cell or solid-cell synthetic rubber or neoprene premolded to match configuration of the panels and not absorb or retain water.

2.4.1 Pre-manufactured Accessories

NOTE: Include the following general paragraph.

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Add subparagraphs for specific accessory materials requirements as required for the specific project and components to be installed.

Accessory components might include ridge vents, curbs, hatches, roof jacks, prefabricated flashing boots, walkways, snow guards, etc.

Pre-manufactured accessories must be manufacturer's standard for intended purpose,[ comply with applicable specification section,] compatible with the metal roof system and approved for use by the metal roof panel manufacturer. Construct curbs to match roof slope.

2.4.2 Metal Closure Strips

Provide factory fabricated [aluminum closure strips][steel closure strips] of the same [gauge][thickness], color, finish and profile as the specified roof panel.

2.4.3 Rubber Closure Strips

Provide closed-cell, expanded cellular rubber closure strips conforming to ASTM D1056 and ASTM D1667, extruded or molded to the configuration of the specified roof panel profile and in lengths supplied by roof panel manufacturer.

[ 2.4.4 Subgirts for Retrofits

Provide bar subgirts 38 by 3 millimeter 1-1/2 by 1/8 inch galvanized steel with slotted holes for welding to end of impaling clip spikes.

] 2.5 JOINT SEALANTS

2.5.1 Sealants

Sealants are to be an approved gun type for use in hand or air pressure caulking guns at temperatures above 4 degrees C 40 degrees F (or frost-free application at temperatures above minus 12 degrees C 10 degrees F) with a minimum solid content of 85 percent of the total volume. Sealant must dry with a tough, durable surface skin which permits it to remain soft and pliable underneath, providing a weather tight joint. No migratory staining, in conformance with to ASTM C792, is permitted on painted or unpainted metal, stone, glass, vinyl or wood.

Prime all joints to receive sealants with a compatible one-component or two-component primer as recommended by the roof panel manufacturer.

2.5.1.1 Shop Applied Sealants

Sealant for shop-applied caulking must be an approved gun grade, non-sag one-component polysulfide or silicone conforming to ASTM C792 and ASTM C920, Type II, with a curing time which ensures the sealants plasticity at the time of field erection. Color to match panel color.

2.5.1.2 Field Applied Sealants

Sealants for field-applied caulking must be an approved gun grade, non-sag on-component polysulfide or two component polyurethane with an initial

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maximum Shore A durometer hardness of 25, conforming to ASTM C920, Type II. Color to match panel color.

2.5.1.3 Tape Sealants

Provide pressure sensitive, 100 percent solid tape sealant with a release paper backing; permanently elastic, non-sagging, non-toxic and non-staining as approved by the roof panel manufacturer.

2.5.2 Sheet Metal Flashing and Trim

2.5.2.1 Fabrication, General

Custom fabricate sheet metal flashing and trim to comply with recommendations within the SMACNA 1793 that apply to design, dimensions, metal type, and other characteristics of design indicated. Shop fabricate items to the greatest extent possible. Obtain and verify field measurements for accurate fit prior to shop fabrication. Fabricate flashing and trim without excessive oil canning, buckling, and tool marks, true to line and levels indicated, with exposed edges folded back to form hems.

2.5.2.2 Roof Drainage Sheet Metal Fabrications

Gutters: Fabricate to cross section indicated, with riveted and soldered joints, complete with end pieces, outlet tubes, and other special accessories as required. Fabricate in minimum 244 cm 96 inch long sections. Fabricate expansion joints and accessories from the same metal as gutters, unless otherwise indicated.

Downspouts: Fabricate[ circular][ rectangular][ square] downspouts complete with mitered elbows. Furnish with metal hangars of same material as downspouts and anchors.

2.6 INSULATION

NOTE: Include this paragraph only when the non-structural roof system assembly incorporates insulation above the roof deck or directly in contact with the roof panels. Coordinate with the appropriate insulation specification section.

Vapor retarder design must also be coordinated with the insulation requirements and specified in the insulation section.

Insulation, facer material and attachment must be compatible with metal roof system specified, as approved by the roof panel manufacturer, and conform to ASTM…