Attachment_10_-_Specs_5-1-17.pdf

SECTION 08 71 00

DOOR HARDWARE

02/16

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain

Walls, and Doors Under Specified Pressure Differences Across the Specimen

BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)

ANSI/BHMA A156.16 (2013) Auxiliary Hardware

ANSI/BHMA A156.18 (2016) Materials and Finishes

ANSI/BHMA A156.21 (2014) Thresholds

ANSI/BHMA A156.22

(2012) Door Gasketing and Edge Seal Systems

ANSI/BHMA A156.25 (2013) Electrified Locking Devices

ANSI/BHMA A156.29

ANSI/BHMA A156.31

(2012) Exit Locks, Exit Alarms, Alarms for Exit Devices

(2013) Electric Strikes and Frame Mounted Actuators

ANSI/BHMA A156.3 (2014) Exit Devices

ANSI/BHMA A156.4 (2013) Door Controls - Closers

ANSI/BHMA A156.5

(2014) Cylinder and Input Devices for Locks

ANSI/BHMA A156.6 (2015) Architectural Door Trim

ANSI/BHMA A156.7 (2016) Template Hinge Dimensions

ANSI/BHMA A156.8

(2015) Door Controls - Overhead Stops and Holders

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 101 (2015; ERTA 2015) Life Safety Code

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Attachment 10

NFPA 70 (2017) National Electrical Code

NFPA 72 (2016) National Fire Alarm and Signaling Code

STEEL DOOR INSTITUTE (SDI/DOOR)

SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines

UNDERWRITERS LABORATORIES (UL)

UL Bld Mat Dir (2012) Building Materials Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "GA" designation;

submittals having a "FIO" designation are for information only.

Shop Drawings

Electrified Hardware, GA, Schedules

Hardware Schedule; GA, Keying System; GA

Product Data

Hardware Items, GA

Closeout Submittals

Key Bitting, GA

1.3 SHOP DRAWINGS

Submit manufacturer's detail drawings indicating power components and wiring coordination for electrified hardware. Base shop drawings on verified field measurements and include verification of existing conditions.

1.4 PRODUCT DATA

Provide documentation of ABA/ADA accessibility compliance of applicable components, as required by 36 CFR 1191 Appendix D - Technical.

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1.5 HARDWARE SCHEDULE

Use hardware sets associated with Opening Schedule, Drawing Sheet No. A06a, to prepare Hardware Schedule. Submit hardware schedule in the following form:

Hardware Item

Quantity Size Reference Publication Type No.

Finish Mfr Name and Catalog No.

Key Control Symbols

UL

Mark (If fire-rated and listed)

BHMA

Finish Designation

1.6 KEY BITTING CHART REQUIREMENTS

1.6.1 Requirements

Submit key bitting charts to the Contracting Officer prior to completion of the work. Include:

a. Complete listing of all keys (e.g. AA1 and AA2).

b. Complete listing of all key cuts (AA1-123456, AA2-123458).

c. Tabulation showing which key fits which door.

d. Copy of floor plan showing doors and door numbers.

e. Listing of 20 percent more key cuts than are presently required in each master system.

1.7 QUALITY ASSURANCE

1.7.1 Hardware Manufacturers and Modifications

Provide, as far as feasible, locks, hinges, and closers of one lock, hinge, or closer manufacturer's make. Modify hardware as necessary to provide features indicated or specified.

1.7.2 Key Shop Drawings Coordination Meeting

Prior to the submission of the key shop drawing, the Contracting Officer, Contractor, Door Hardware Subcontractor, using Activities, and Base Locksmith must meet to discuss and coordinate key requirements for the facility.

1.8 DELIVERY, STORAGE, AND HANDLING

Deliver hardware in original individual containers, complete with necessary appurtenances including fasteners and instructions. Mark each individual container with item number as shown on hardware schedule. Deliver permanent keys and removable cores to the Contracting Officer, either

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directly or by certified mail. Deliver construction master keys with the locks.

PART 2 PRODUCTS

2.1 TEMPLATE HARDWARE

Hardware applied to metal doors must be manufactured using a template.

Provide templates to door and frame manufacturers in accordance with ANSI/BHMA A156.7 for template hinges. Coordinate hardware items to prevent interference with other hardware.

2.2 HARDWARE FOR EXIT DOORS

Provide all hardware necessary to meet the requirements of NFPA 72 for door alarms, NFPA 101 for exit doors, ABA/ADA accessibility requirements, and all other requirements indicated, even if such hardware is not specifically mentioned in Statement of Work. Provide Underwriters Laboratories, Inc.

labels for such hardware in accordance with UL Bld Mat Dir or equivalent labels in accordance with another testing laboratory approved in writing by the Contracting Officer.

2.3 HARDWARE ITEMS

Clearly and permanently mark with the manufacturer's name or trademark, hinges, locks, latches, exit devices, bolts, and closers where the identifying mark is visible after the item is installed. For closers with covers, the name or trademark may be beneath the cover.

2.3.1 Hinges

Provide in accordance with ANSI/BHMA A156.1. Provide hinges that are 4-1/2 by 4-1/2 inch unless otherwise indicated. Construct loose pin hinges for interior doors and reverse-bevel exterior doors so that pins are non-removable when door is closed. Pins may be rendered non-removable by other approved methods.

Use antifriction-bearing hinges on interior doors. Full-mortise hinges for interior doors shall be steel with BHMA 652 finish (satin chromium plated) or BHMA 639 finish (satin bronze plated) to match finish of other door hardware.

Hinges for exterior doors shall be stainless steel with BHMA 630 finish.

2.3.2 Bored (Cylinder) Locks and Latches

Provide in accordance with ANSI/BHMA A156.2, Series 4000, Grade 1. Provide Best Locks (no substitution).

2.3.3 Exit Devices

Provide in accordance with ANSI/BHMA A156.3, Grade 1. Provide adjustable strikes for rim type and vertical rod devices. Provide open back strikes for pairs of doors with mortise and vertical rod devices. Provide escutcheons not less than 7 by 2-1/4 inch.

2.3.4 Exit Locks with Alarm

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Provide in accordance with ANSI/BHMA A156.3 and ANSI/BHMA A156.29, Type E0431 (with full width horizontal actuating bar) for single doors; or Type E0431 (with actuating bar) or E0471 (with actuating bar and top and bottom bolts, both leaves active) for pairs of doors, unless otherwise specified.

Provide terminals for connection to remote indicating panel. Provide outside control key where indicated. Provide door alarms integrated with the fire alarm system in accordance with NFPA 72.

2.3.5 Cylinders and Cores

Provide cylinders and cores for new locks. Provide cylinders and cores with seven pin tumblers. Provide cylinders from the products of one manufacturer, and provide cores from the products of one manufacturer.

2.3.6 Electrified Hardware

Comply with the requirements of NFPA 70 for wiring of electrified hardware.

2.3.6.1 Electric Strikes

Provide in accordance with ANSI/BHMA A156.31, Grade 1. Provide electric strikes as required to meet operational requirements. Provide electric strikes that remain maintained during power failure. Provide battery backup for continued operation during power failure. Provide strikes with a minimum opening force of 2300 pounds.

Provide facility interface devices that use direct current (dc) power to energize the solenoids. Provide electric strikes that incorporate end-of-line resistors to facilitate line supervision by the system. If not incorporated into the electric strike or local controller, provide metal oxide resistors (MOVs) to protect the controller from reverse current surges.

2.3.6.1.1 Solenoid

Provide actuating solenoid for strikes that are rated for continuous duty, cannot dissipate more than 12 Watts and must operate on 12 or 24 Volts dc.

Inrush current cannot exceed 1 ampere and the holding current cannot be greater than 500 milliamperes. Actuating solenoid must move from fully secure to fully open positions in less than 500 milliseconds.

2.3.6.1.2 Signal Switches

Provide strikes with signal switches to indicate to the system when the bolt is not engaged or the strike mechanism is unlocked. Signal switches must report a forced entry to the system.

2.3.6.1.3 Tamper Resistance

Provide strike guards that prevent tampering with the latch bolt of the locking hardware or the latch bolt keeper of the electric strike. Strike guards to bolt through the door using tamper resistant screws. Provide strike guards made of 1/8 inch thick brass and that are 11-1/14 inch high by 1-5/8 inch wide, with a minimum 5/32 inch wide offset.

2.3.6.1.4 Coordination

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Provide electric strikes of a size, weight and profile compatible with each specified door frame. Field verify installation clearances prior to procurement.

2.3.6.1.5 Mounting Method

Provide electric strikes suitable for use with single doors, with rim type hardware specified, and for right or left hand mounting as specified.

2.3.6.2 Card Readers and Keypad Access Control Hardware

Provide in accordance with ANSI/BHMA A156.5 and ANSI/BHMA A156.25, Grade 1 components. Provide devices that are tamper alarmed, tamper and vandal resistant, solid state, and do not contain electronics which could compromise the access control subsystem should the subsystem be attacked.

Provide surface mountable devices as specified for each individual location. Each device to contain a visual display on an integral part of the device, to indicate access or exit request processing, request approval, and request denial. Provide proximity type card readers capable of reading proximity or Smart Card type access control cards. Provide keypads that contain an integral 12-digit tactile keyboard with digits arranged in numerical order. Provide keypads that are integrated into the card reader; HID Multiclass SE or approved equal.

2.3.7 Keying System

Provide a master keying system for each of the two units designated to occupy the facility (A6 and A9). Provide construction interchangeable cores. Provide key cabinet as specified.

2.3.8 Lock Trim

Provide cast, forged, or heavy wrought construction and commercial plain design for lock trim.

2.3.8.1 Lever Handles

Provide lever handles. Provide in accordance with ANSI/BHMA A156.3 for exit devices. Provide lever handle locks with a breakaway feature (such as a weakened spindle or a shear key) to prevent irreparable damage to the lock when force in excess of that specified in ANSI/BHMA A156.13 is applied to the lever handle. Provide lever handles return to within 1/2 inch of the door face.

2.3.9 Keys

Provide one file key, one duplicate key, and one working key for each key change and for each master keying system. Provide one additional working key for each lock of each keyed-alike group. Provide four master keys, four construction master keys, and two control keys for removable cores.

Provide a quantity of key blanks equal to 20 percent of the total number of file keys. Stamp each key with appropriate key control symbol and "U.S.

property - do not duplicate." Do not place room number on keys.

2.3.10 Door Bolts

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Provide in accordance with ANSI/BHMA A156.16. Provide dustproof strikes for bottom bolts, except at doors having metal thresholds. Provide automatic latching flush bolts in accordance with ANSI/BHMA A156.3, Type 25.

2.3.11 Closers

Provide in accordance with ANSI/BHMA A156.4, Series C02000, Grade 1, with PT 4C. Provide with brackets, arms, mounting devices, fasteners, full size covers, and other features necessary for the particular application. Size closers in accordance with manufacturer's printed recommendations. Provide manufacturer's 10 year warranty.

2.3.11.1 Identification Marking

Engrave each closer with manufacturer's name or trademark, date of manufacture, and manufacturer's size designation in locations that will be visible after installation.

2.3.12 Overhead Holders

Provide in accordance with ANSI/BHMA A156.8.

2.3.13 Door Protection Plates (at Push/Pull Plates)

Provide in accordance with ANSI/BHMA A156.6.

2.3.14 Sizes of Kick Plates

2 inches less than door width for single doors and 1 inch less than door width for pairs of doors; 10 inch kick plates for flush doors; stainless steel.

2.3.15 Door Stops and Silencers

Provide in accordance with ANSI/BHMA A156.16. Silencers Type L03011.

Provide three silencers for each single door, two for each pair.

2.3.16 Thresholds

Provide in accordance with ANSI/BHMA A156.21. Use J35100, with vinyl or silicone rubber insert in face of stop, for exterior doors opening out, unless specified otherwise.

2.3.17 Weather-stripping Gasketing

Provide in accordance with ANSI/BHMA A156.22. Provide a set to include head and jamb seals, sweep strips, and, for pairs of doors, astragals, where scheduled. Air leakage of weather-stripped doors shall not exceed 1.25 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E283. Provide weather-stripping with one of the following:

2.3.17.1 Extruded Aluminum Retainers

Extruded aluminum retainers not less than 0.050 inch wall thickness with vinyl, neoprene, silicone rubber, or polyurethane inserts.

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2.3.18 Rain Drips

Provide in accordance with ANSI/BHMA A156.22. Provide extruded aluminum rain drips, not less than 0.08 inch thick, clear anodized finish. Provide rain drips with a 4 inch overlap on each side of door. Set drips in sealant and fasten with stainless steel screws.

2.3.18.1 Overhead Rain Drips

Approximately 1-1/2 inch high by 2-1/2 inch projection. Align bottom with door frame rabbet.

2.3.19 Special Tools

Provide special tools, such as spanner and socket wrenches and dogging keys, as required to service and adjust hardware items.

2.4 FASTENERS

Provide fasteners of type, quality, size, and quantity appropriate to the specific application. Fastener finish to match hardware. Provide stainless steel or nonferrous metal fasteners in locations exposed to weather. Verify metals in contact with one another are compatible and will avoid galvanic corrosion when exposed to weather.

2.5 FINISHES

Provide in accordance with ANSI/BHMA A156.18. Provide hardware in BHMA 630 finish (satin stainless steel), unless specified otherwise. Provide items not manufactured in stainless steel in BHMA 626 finish (satin chromium plated) over brass or bronze, except aluminum paint finish for surface door closers, and except BHMA 652 finish (satin chromium plated)for steel hinges. Provide hinges for exterior doors in stainless steel with BHMA 630 finish or chromium plated brass or bronze with BHMA 626 finish.

2.6 KEY CABINET AND CONTROL SYSTEM

Provide in accordance with ANSI/BHMA A156.5, Type E8331 (25 hooks). Provide two key cabinets (one for A6 spaces and one for A9 spaces).

PART 3 EXECUTION

3.1 INSTALLATION

Provide hardware in accordance with manufacturers' printed installation instructions. Fasten hardware to wood surfaces with full-threaded wood screws or sheet metal screws. Provide machine screws set in expansion shields for fastening hardware to solid concrete and masonry surfaces.

Provide toggle bolts where required for fastening to hollow core construction. Provide through bolts where necessary for satisfactory installation.

3.1.1 Weather-stripping Installation

Provide full contact, weathertight seals that allow operation of doors without binding the weather-stripping.

3.1.1.1 Stop Applied Weather-stripping

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Fasten in place with color matched sheet metal screws not more than 9 inch on center after doors and frames have been finish painted.

3.1.3 Threshold Installation

Extend thresholds the full width of the opening and notch end for jamb stops. Set thresholds in a full bed of sealant and anchor to floor with cadmium-plated, countersunk, steel screws in expansion sleeves.

3.2 EXIT DOORS

Provide hardware in accordance with NFPA 72 for door alarms and NFPA 101 for exit doors.

3.3 HARDWARE LOCATIONS

Provide in accordance with SDI/DOOR A250.8, unless indicated or specified otherwise.

a. Kick Plates: Push side of single-acting doors.

3.4 KEY CABINET AND CONTROL SYSTEM

Locate where directed. Tag one set of file keys and one set of duplicate keys. Place other keys in appropriately marked envelopes, or tag each key.

Provide complete instructions for setup and use of key control system. On tags and envelopes, indicate door and room numbers or master key.

3.5 FIELD QUALITY CONTROL

After installation, protect hardware from paint, stains, blemishes, and other damage until acceptance of work. Submit notice of testing 15 days before scheduled, so that testing can be witnessed by the Contracting Officer. Adjust hinges, locks, latches, bolts, holders, closers, and other items to operate properly. Demonstrate that permanent keys operate respective locks, and give keys to the Contracting Officer. Correct, repair, and finish, errors in cutting and fitting and damage to adjoining work.

-- End of Section --

SECTION 09 90 00

PAINTS AND COATINGS

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH)

ACGIH 0100 (2015; Suppl 2002-2016) Documentation of the Threshold Limit Values and Biological Exposure Indices

ASTM INTERNATIONAL (ASTM)

ASTM D4263 (1983; R 2012) Indicating Moisture in Concrete by the Plastic Sheet Method

ASTM D4444 (2013) Use and Calibration of Hand-Held Moisture Meters

ASTM D6386 (2016) Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting

MASTER PAINTERS INSTITUTE (MPI)

MPI 10 (Oct 2009) Exterior Latex, Flat, MPI Gloss Level 1

MPI 11 (Oct 2009) Exterior Latex, Semi-Gloss, MPI Gloss Level 5

MPI 146 (Oct 2009) Institutional Low Odor/VOC Interior Latex, MPI Gloss Level 4

MPI 147 (May 2016) Institutional Low Odor/VOC Interior Latex, Semigloss, MPI Gloss Level 5

MPI 163 (Oct 2009) Exterior W.B. Light Industrial Coating, Semi-Gloss, MPI Gloss Level 5

MPI 23 (Oct 2009) Surface Tolerant Metal Primer

MPI 4 (Oct 2009) Interior/Exterior Latex Block Filler

MPI 42 (Oct 2009) Latex Stucco and Masonry Textured Coating

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MPI 47 (Oct 2009) Interior Alkyd, Semi-Gloss, MPI Gloss Level 5

MPI 50 (Oct 2009) Interior Latex Primer Sealer

MPI 57 (Oct 2009) Interior Oil Modified Urethane Clear Satin

MPI 79 (Oct 2009) Alkyd Anti-Corrosive Metal Primer

MPI 90 (Oct 2009) Interior Wood Stain, Semi-Transparent

MPI 94 (Oct 2009) Exterior Alkyd, Semi-Gloss, MPI Gloss Level 5

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS

SCS Global Services (SCS)Indoor Advantage

SCS SP-01

(2000) Environmentally Preferable Product Specification for Architectural and Anti-Corrosive Paints

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC 7/NACE No.4 (2007; E 2004) Brush-Off Blast Cleaning

SSPC PA 1

(2016) Shop, Field, and Maintenance Coating of Metals

SSPC SP 10/NACE No. 2 (2007) Near-White Blast Cleaning

SSPC SP 12/NACE No.5 (2002) Surface Preparation and Cleaning of Metals by Water-jetting Prior to Recoating

SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

SSPC VIS 1 (2002; E 2004) Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

SSPC VIS 3 (2004) Guide and Reference Photographs for Steel Surfaces Prepared by Hand and Power Tool Cleaning

SSPC VIS 4/NACE VIS 7 (1998; E 2000; E 2004) Guide and Reference Photographs for Steel Surfaces Prepared by Water-jetting

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety and Health Requirements Manual

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FED-STD-313 (2014; Rev E) Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities

U.S. GREEN BUILDING COUNCIL (USGBC)

LEED NC (2009) Leadership in Energy and Environmental Design(tm) New Construction Rating System

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.1000 Air Contaminants

1.2 SUBMITTALS

Government approval is required for submittals with a "GA" designation;

submittals having a "FIO" designation are for information only.

The current MPI, "Approved Product List" which lists paint by brand, label, product name and product code as of the date of contract award, will be used to determine compliance with the submittal requirements of this specification. The Contractor may choose to use a subsequent MPI "Approved Product List", however, only one list may be used for the entire contract and each coating system is to be from a single manufacturer. All coats on a particular substrate must be from a single manufacturer. No variation from the MPI Approved Products List is acceptable.

Samples of specified materials may be taken and tested for compliance with specification requirements.

In keeping with the intent of Executive Order 13101, "Greening the Government through Waste Prevention, Recycling, and Federal Acquisition", products certified by SCS as meeting SCS SP-01 shall be given preferential consideration over registered products. Products that are registered shall be given preferential consideration over products not carrying any EPP designation.

Product Data

Certification

Environmental Data

Manufacturer's Technical Data Sheets

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Indicate VOC content.

Sealant

Samples

Color; GA

Submit manufacturer's samples of paint colors.

Sample Textured Wall Coating System Mock-Up; GA

Manufacturer's Instructions

Application instructions

Mixing

Detailed mixing instructions, minimum and maximum application temperature and humidity, pot-life, and curing and drying times between coats.

Manufacturer's Material Safety Data Sheets

Submit manufacturer's Material Safety Data Sheets for coatings, solvents, and other potentially hazardous materials, as defined in FED-STD-313.

Operation and Maintenance Data

Coatings; GA

Preprinted cleaning and maintenance instructions for all coating systems shall be provided.

1.3 QUALITY ASSURANCE

1.3.1 Field Samples and Tests

The Contracting Officer may choose up to two coatings that have been delivered to the site to be tested at no cost to the Government. Take samples of each chosen product as specified in the paragraph "Sampling Procedures." Test each chosen product as specified in the paragraph "Testing Procedure." Products which do not conform, shall be removed from the job site and replaced with new products that conform to the referenced specification. Testing of replacement products that failed initial testing shall be at no cost to the Government.

Another required testing is Batch Quality Conformance Testing to prove conformance of the manufacturer's paint to the specified MPI standard.

This testing is accomplished before the materials are delivered to the job site. Provide testing for fire retardant paint products. Test paint products as specified in the paragraph "Testing Procedure".

1.3.1.1 Sampling Procedure

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The Contracting Officer reserves the right to select paint at random from the products that have been delivered to the job site for sample testing.

The Contractor shall provide one quart samples of the selected paint materials. The samples shall be taken in the presence of the Contracting Officer, and labeled, identifying each sample. Provide labels in accordance with the paragraph "Packaging, Labeling, and Storage" of this specification.

1.3.1.2 Testing Procedure

Provide Batch Quality Conformance Testing for specified products, as defined by and performed by MPI. As an alternative to Batch Quality Conformance Testing, the Contractor may provide Qualification Testing for specified products above to the appropriate MPI product specification.

The qualification testing lab report shall include the backup data and summary of the test results. The summary shall list all of the reference specification requirements and the result of each test. The summary shall clearly indicate whether the tested paint meets each test requirement.

Note that Qualification Testing may take 4 to 6 weeks to perform, due to the extent of testing required.

Submit name, address, telephone number, FAX number, and e-mail address of the independent third party laboratory selected to perform testing of coating samples for compliance with specification requirements. Submit documentation that laboratory is regularly engaged in testing of paint samples for conformance with specifications, and that employees performing testing are qualified. If the Contractor chooses MPI to perform the Batch Quality Conformance testing, the above submittal information is not required, only a letter is required from the Contractor stating that MPI will perform the testing.

1.3.2 Sample Textured Wall Coating System Mock-Up

After coating samples are approved, and prior to starting installation, a minimum 4 foot by 4 foot mock-up shall be provided for each substrate and for each color and type of textured wall coating, using the actual substrate materials. Once approved the mock-up samples shall be used as a standard of workmanship for installation within the facility. At least 48 hours prior to mock-up installation, the Contractor shall submit written notification to the Contracting Officer's Representative.

1.4 REGULATORY REQUIREMENTS

1.4.1 Environmental Protection

In addition to requirements specified elsewhere for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution Control District and regional jurisdiction.

Notify Contracting Officer of any paint specified herein which fails to conform.

1.4.2 Lead Content

Do not use coatings having a lead content over 0.06 percent by weight of nonvolatile content.

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1.4.3 Chromate Content

Do not use coatings containing zinc-chromate or strontium-chromate.

1.4.4 Asbestos Content

Materials shall not contain asbestos.

1.4.5 Mercury Content

Materials shall not contain mercury or mercury compounds.

1.4.6 Silica

Abrasive blast media shall not contain free crystalline silica.

1.4.7 Human Carcinogens

Materials shall not contain ACGIH 0100 confirmed human carcinogens (A1) or suspected human carcinogens (A2).

1.5 PACKAGING, LABELING, AND STORAGE

Paints shall be in sealed containers that legibly show the contract specification number, designation name, formula or specification number, batch number, color, quantity, date of manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name and address of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinners shall be stored in accordance with the manufacturer's written directions, and as a minimum, stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors, and at temperatures between 40 to 95 degrees F. Do not store paint, polyurethane, varnish, or wood stain products with materials that have a high capacity to adsorb VOC emissions. Do not store paint, polyurethane, varnish, or wood stain products in occupied spaces.

1.6 SAFETY AND HEALTH

Apply coating materials using safety methods and equipment in accordance with the following:

Work shall comply with applicable Federal, State, and local laws and regulations, and with the Contractor’s Accident Prevention Plan, including the Activity Hazard Analysis as specified in EM 385-1-1. The Activity Hazard Analysis shall include analyses of the potential impact of painting operations on painting personnel and on others involved in and adjacent to the work zone.

1.7.1 Safety Methods Used During Coating Application

Comply with the requirements of SSPC PA Guide 3.

1.7.2 Toxic Materials

To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:

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a. The applicable manufacturer's Material Safety Data Sheets (MSDS) or local regulation.

b. 29 CFR 1910.1000.

c. ACGIH 0100, threshold limit values.

1.8 ENVIRONMENTAL CONDITIONS

Comply, at minimum, with manufacturer recommendations for space ventilation during and after installation. Isolate area of application from rest of building when applying high-emission paints or coatings.

1.8.1 Coatings

Do not apply coating when air or substrate conditions are:

a. Less than 5 degrees F above dew point;

b. Below 50 degrees F or over 95 degrees F, unless specifically pre-approved by the Contracting Officer and the product manufacturer.

Under no circumstances shall application conditions exceed manufacturer recommendations.

1.8.2 Post-Application

Vacate space for as long as possible after application. Wait a minimum of 48 hours before occupying freshly painted rooms. Maintain one of the following ventilation conditions during the curing period, or for 72 hours after application:

a. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 85 degrees F and humidity is between 30 percent and 60 percent.

b. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.

1.9 SUSTAINABLE DESIGN REQUIREMENTS

1.9.1 Local/Regional Materials

Use materials or products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources and as feasible with prevailing market prices. Paint and coating materials may be locally available.

1.10 SCHEDULING

Allow paint, polyurethane, varnish, and wood stain installations to cure prior to the installation of materials that adsorb VOCs.

1.11 COLOR SELECTION

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Colors of finish coats shall be as indicated. Where not indicated, colors shall be selected by the Contracting Officer or his representative.

Manufacturers' names and color identification are used for the purpose of color identification only. Named products are acceptable for use only if they conform to specified requirements. Products of other manufacturers are acceptable if the colors approximate colors indicated and the product conforms to specified requirements.

Tint each coat progressively darker to enable confirmation of the number of coats.

Color and texture of the wall coating system shall be as selected by the Contracting Officer or his representative. The texture shall match the existing as determined by the Contracting Officer.

1.12 LOCATION AND SURFACE TYPE TO BE PAINTED

1.12.1 Painting Included

Where a space or surface is indicated to be painted, include the following unless indicated otherwise:

a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.

b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.

c. Existing coated surfaces that are damaged during performance of the work.

1.12.1.1 Exterior Painting

Includes new surfaces and existing coated surfaces of the building and appurtenances. Also included are existing coated surfaces made bare by cleaning operations.

1.12.1.2 Interior Painting

Includes new surfaces and existing coated surfaces of the building and appurtenances as indicated and existing coated surfaces made bare by cleaning operations.

1.12.2 Painting Excluded

Do not paint the following unless indicated otherwise:

a. Surfaces concealed and made inaccessible by panelboards, fixed ductwork, machinery, and equipment fixed in place.

b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, and chases.

c. Steel to be embedded in concrete.

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d. Copper, stainless steel, aluminum, brass, and lead except existing coated surfaces, unless otherwise indicated.

e. Hardware, fittings, and other factory finished items.

f. Surfaces in the following area shall not be painted: Uncoated walls in Mechanical Room 137.

1.12.3 Mechanical and Electrical Painting

Includes field coating of interior and exterior new and existing surfaces.

a. Where a space or surface is indicated to be painted, include the following items unless indicated otherwise.

(1) Exposed piping and conduit;

(2) Supports, clips, and brackets;

(3) Miscellaneous metalwork.

b. Do not paint the following, unless indicated otherwise:

(1) New zinc-coated, aluminum, and copper surfaces under insulation;

(2) New aluminum jacket on piping;

(3) New interior ferrous piping under insulation.

1.12.3.1 Fire Suppression Sprinkler Systems

Do not paint sprinkler heads or any other component of fire suppression sprinkler system, unless otherwise indicated.

1.12.4 Exterior Painting of Site Work Items: Field coat the following items:

a. New Surfaces: Handrails at handicapped ramp; and stucco (unless color pigment integral to mix)

b. Existing Surfaces: Door frames

1.12.5 Definitions and Abbreviations

1.12.6.1 Qualification Testing

Qualification testing is the performance of all test requirements listed in the product specification. This testing is accomplished by MPI to qualify each product for the MPI Approved Product List, and may also be accomplished by Contractor's third party testing lab if an alternative to Batch Quality Conformance Testing by MPI is desired.

1.12.6.2 Batch Quality Conformance Testing

Batch quality conformance testing determines that the product provided is the same as the product qualified to the appropriate product specification. This testing shall only be accomplished by MPI testing lab.

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1.12.6.3 Coating

A film or thin layer applied to a base material called a substrate. A coating may be a metal, alloy, paint, or solid/liquid suspensions on various substrates (metals, plastics, wood, paper, leather, cloth, etc.).

They may be applied by electrolysis, vapor deposition, vacuum, or mechanical means such as brushing, spraying, calendaring, and roller coating. A coating may be applied for aesthetic or protective purposes or both. The term "coating" as used herein includes emulsions, enamels, stains, varnishes, sealers, epoxies, and other coatings, whether used as primer, intermediate, or finish coat. The terms paint and coating are used interchangeably.

1.12.6.4 DFT or dft

Dry film thickness, the film thickness of the fully cured, dry paint or coating.

1.12.6.5 DSD

Degree of Surface Degradation, the MPI system of defining degree of surface degradation. Five (5) levels are generically defined under the Assessment sections in the MPI Maintenance Repainting Manual.

1.12.6.6 EPP

Environmentally Preferred Products, a standard for determining environmental preferability in support of Executive Order 13101.

1.12.6.7 EXT

MPI short term designation for an exterior coating system.

1.12.6.8 INT

MPI short term designation for an interior coating system.

1.12.6.9 mil/mils

The English measurement for 0.001 in or one/one-thousandth of an inch, equal to 25.4 microns or 0.0254 mm.

1.12.6.10 MPI Gloss Levels

MPI system of defining gloss. Seven (7) gloss levels (G1 to G7) are generically defined under the Evaluation sections of the MPI Manuals.

Traditionally, Flat refers to G1/G2, Eggshell refers to G3, Semi-gloss refers to G5, and Gloss refers to G6. Gloss levels are defined by MPI as follows:

Gloss Description Units Units Level at 60 degrees at 85 degrees

G1 Matte or Flat 0 to 5 10 max G2 Velvet 0 to 10 10 to 35 G3 Eggshell 10 to 25 10 to 35 G4 Satin 20 to 35 35 min

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G5 Semi-Gloss 35 to 70 G6 Gloss 70 to 85 G7 High Gloss

Gloss is tested in accordance with ASTM D523.

1.12.6.11 MPI System Number

The MPI coating system number in each Division found in either the MPI Architectural Painting Specification Manual or the Maintenance Repainting Manual and defined as an exterior (EXT/REX) or interior system (INT/RIN).

The Division number follows the CSI Master Format.

1.12.6.12 Paint

See Coating definition.

1.12.6.13 REX

MPI short term designation for an exterior coating system used in repainting projects or over existing coating systems.

1.12.6.14 RIN

MPI short term designation for an interior coating system used in repainting projects or over existing coating systems.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to the coating specifications and standards referenced in PART 3.

Submit manufacturer's technical data sheets for specified coatings and solvents. Comply with applicable regulations regarding toxic and hazardous materials.

PART 3 EXECUTION

3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED

Prior to surface preparation and coating applications, remove, mask, or otherwise protect, hardware, hardware accessories, machined surfaces, lighting fixtures, and other such items not to be coated that are in contact with surfaces to be coated. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items.

Restore surfaces contaminated by coating materials, to original condition and repair damaged items.

3.2 SURFACE PREPARATION

Remove dirt, splinters, loose particles, grease, oil, disintegrated coatings, and other foreign matter and substances deleterious to coating performance as specified for each substrate before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail or screw heads on or in contact with surfaces

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to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the adjacent areas.

3.2.1 Additional Requirements for Preparation of Surfaces With Existing Coatings

Before application of coatings, perform the following on surfaces covered by soundly-adhered coatings, defined as those which cannot be removed with a putty knife:

a. Test existing finishes for lead before sanding, scraping, or removing. If lead is present, refer to paragraph Toxic Materials.

b. Wipe previously painted surfaces to receive solvent-based coatings, except stucco and similarly rough surfaces clean with a clean, dry cloth saturated with mineral spirits, ASTM D235. Allow surface to dry. Wiping shall immediately precede the application of the first coat of any coating, unless specified otherwise.

c. Sand existing glossy surfaces to be painted to reduce gloss. Brush, and wipe clean with a damp cloth to remove dust.

d. The requirements specified are minimum. Comply also with the application instructions of the paint manufacturer.

e. Previously painted surfaces specified to be repainted or damaged during construction shall be thoroughly cleaned of all grease, dirt, dust or other foreign matter.

f. Blistering, cracking, flaking and peeling or other deteriorated coatings shall be removed.

g. Chalk shall be removed so that when tested in accordance with ASTM D4214, the chalk resistance rating is no less than 8.

h. Slick surfaces shall be roughened. Damaged areas such as, but not limited to, nail holes, cracks, chips, and spalls shall be repaired with suitable material to match adjacent undamaged areas.

i. Edges of chipped paint shall be feather edged and sanded smooth.

j. Rusty metal surfaces shall be cleaned as per SSPC requirements.

Solvent, mechanical, or chemical cleaning methods shall be used to provide surfaces suitable for painting.

k. New, proposed coatings shall be compatible with existing coatings.

3.2.2 Existing Coated Surfaces with Minor Defects

Sand, spackle, and treat minor defects to render them smooth. Minor defects are defined as scratches, nicks, cracks, gouges, spalls, alligatoring, chalking, and irregularities due to partial peeling of previous coatings. Remove chalking by sanding [or blasting] so that when tested in accordance with ASTM D4214, the chalk rating is not less than 8.

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3.2.3 Removal of Existing Coatings

Remove existing coatings from the following surfaces:

a. Surfaces containing large areas of minor defects;

b. Surfaces containing more than 20 percent peeling area; and

c. Surfaces designated by the Contracting Officer, such as surfaces where rust shows through existing coatings.

3.2.4 Substrate Repair

a. Repair substrate surface damaged during coating removal;

b. Sand edges of adjacent soundly-adhered existing coatings so they are tapered as smooth as practical to areas involved with coating removal;

c. Clean and prime the substrate as specified.

3.3 PREPARATION OF METAL SURFACES

3.3.1 Existing and New Ferrous Surfaces

a. Ferrous Surfaces including Shop-coated Surfaces and Small Areas That Contain Rust, Mill Scale and Other Foreign Substances: Solvent clean or detergent wash in accordance with SSPC SP 1 to remove oil and grease. Where shop coat is missing or damaged, clean according to SSPC SP 2, SSPC SP 3, SSPC SP 6/NACE No. 3, or SSPC SP 10/NACE No. 2.

[Brush-off blast remaining surface in accordance with SSPC 7/NACE No.4]; water jetting to SSPC SP 12/NACE No.5 WJ-4 may be used to remove loose coating and other loose materials. Use inhibitor as recommended by coating manufacturer to prevent premature rusting.

Shop-coated ferrous surfaces shall be protected from corrosion by treating and touching up corroded areas immediately upon detection.

b. Surfaces With More Than 20 Percent Rust, Mill Scale, and Other Foreign Substances: Clean entire surface in accordance with SSPC SP 6/NACE No. 3/SSPC SP 12/NACE No. 5 WJ-3, or SSPC SP 10/NACE No.

2/SSPC SP 12/NACE No. 5 WJ-2.

3.3.2 Final Ferrous Surface Condition:

For tool cleaned surfaces, the requirements are stated in SSPC SP 2 and SSPC SP 3. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 3.

For abrasive blast cleaned surfaces, the requirements are stated in SSPC 7/NACE No.4, SSPC SP 6/NACE No.3, and SSPC SP 10/NACE No. 2. As a visual reference, cleaned surfaces shall be similar to photographs in

SSPC VIS 1.

For waterjet cleaned surfaces, the requirements are stated in SSPC SP 12/NACE No.5. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 4/NACE VIS 7.

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3.4 PREPARATION OF CEMENTITIOUS SURFACE

3.4.1 Gypsum Board and Stucco

a. Surface Cleaning: Stucco shall be clean and free from loose matter;

gypsum board shall be dry. Remove loose dirt and dust by brushing with a soft brush, rubbing with a dry cloth, or vacuum-cleaning prior to application of the first coat material. A damp cloth or sponge may be used if paint will be water-based.

b. Repair of Minor Defects: Prior to painting, repair joints, cracks, holes, surface irregularities, and other minor defects with patching plaster or spackling compound and sand smooth.

c. Allowable Moisture Content: Latex coatings may be applied to damp surfaces, but not surfaces with droplets of water. Do not apply epoxies to damp surfaces as determined by ASTM D4263. New plaster to be coated shall have a maximum moisture content of 8 percent, when measured in accordance with ASTM D4444, Method A, unless otherwise authorized. In addition to moisture content requirements, allow new stucco to age a minimum 30 days before preparation for painting.

3.5 PREPARATION OF WOOD AND PLYWOOD SURFACES

3.5.1 New Plywood and Wood Surfaces, Including Wood Doors:

a. Wood surfaces shall be cleaned of foreign matter.

Surface Cleaning: Surfaces shall be free from dust and other deleterious substances and in a condition approved by the Contracting Officer prior to receiving paint or other finish. Do not use water to clean uncoated wood.

b. Moisture content of the wood shall not exceed 12 percent as measured by a moisture meter in accordance with ASTM D4444, Method A, unless otherwise authorized.

c. Wood surfaces adjacent to surfaces to receive water-thinned paints shall be primed and/or touched up before applying water-thinned paints.

d. Cracks and Nail-heads: Set and putty stop screw- or nail-heads and putty cracks after the prime coat has dried.

3.5.2 Interior Wood Surfaces, Stain Finish

Interior wood surfaces to receive stain shall be sanded. Oak and other open-grain wood to receive stain shall be given a coat of wood filler not less than 8 hours before the application of stain; excess filler shall be removed and the surface sanded smooth.

3.6 APPLICATION

3.6.1 Coating Application

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Painting practices shall comply with applicable federal, state and local laws enacted to insure compliance with Federal Clean Air Standards.

Apply coating materials in accordance with SSPC PA 1. SSPC PA 1 methods are applicable to all substrates, except as modified herein.

At the time of application, paint shall show no signs of deterioration.

Uniform suspension of pigments shall be maintained during application.

Unless otherwise specified or recommended by the paint manufacturer, paint may be applied by brush, roller, or spray. Use trigger operated spray nozzles for water hoses. Rollers for applying paints and enamels shall be of a type designed for the coating to be applied and the surface to be coated. Wear protective clothing and respirators when applying oil-based paints or using spray equipment with any paints.

Paints, except water-thinned types, shall be applied only to surfaces that are completely free of moisture as determined by sight or touch.

Thoroughly work coating materials into joints, crevices, and open spaces.

Special attention shall be given to insure that all edges, corners, crevices, welds, and rivets receive a film thickness equal to that of adjacent painted surfaces.

Each coat of paint shall be applied so dry film shall be of uniform thickness and free from runs, drops, ridges, waves, pinholes or other voids, laps, brush marks, and variations in color, texture, and finish.

Hiding shall be complete.

Touch up damaged coatings before applying subsequent coats. Interior areas shall be broom clean and dust free before and during the application of coating material.

Drying Time: Allow time between coats, as recommended by the coating manufacturer, to permit thorough drying, but not to present topcoat adhesion problems. Provide each coat in specified condition to receive next coat.

Primers, and Intermediate Coats: Do not allow primers or intermediate coats to dry more than 30 days, or longer than recommended by manufacturer, before applying subsequent coats. Follow manufacturer's recommendations for surface preparation if primers or intermediate coats are allowed to dry longer than recommended by manufacturers of subsequent coatings. Each coat shall cover surface of preceding coat or surface completely, and there shall be a visually perceptible difference in shades of successive coats.

Finished Surfaces: Provide finished surfaces free from runs, drops, ridges, waves, laps, brush marks, and variations in colors.

3.6.2 Mixing and Thinning of Paints

Reduce paints to proper consistency by adding fresh paint, except when thinning is mandatory to suit surface, temperature, weather conditions, application methods, or for the type of paint being used. Obtain written permission from the Contracting Officer to use thinners. The written permission shall include quantities and types of thinners to use.

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When thinning is allowed, paints shall be thinned immediately prior to application with not more than 1 pint of suitable thinner per gallon. The use of thinner shall not relieve the Contractor from obtaining complete hiding, full film thickness, or required gloss. Thinning shall not cause the paint to exceed limits on volatile organic compounds. Paints of different manufacturers shall not be mixed.

3.6.3 Two-Component Systems

Two-component systems shall be mixed in accordance with manufacturer's instructions. Any thinning of the first coat to ensure proper penetration and sealing shall be as recommended by the manufacturer for each type of substrate.

3.6.4 Coating

a. Minimum Dry Film Thickness (DFT): Apply paints, primers, varnishes, enamels, undercoats, and other coatings to a minimum dry film thickness of 1.5 mil each coat unless specified otherwise in the Tables. Coating thickness where specified, refers to the minimum dry film thickness.

b. Coatings for Surfaces Not Specified Otherwise: Coat surfaces which have not been specified, the same as surfaces having similar conditions of exposure.

c. Existing Surfaces Damaged During Performance of the Work, Including New Patches In Existing Surfaces: Coat surfaces with the following:

(1) One coat of primer.

(2) One coat of undercoat or intermediate coat.

(3) One topcoat to match adjacent surfaces.

d. Existing Coated Surfaces to be Painted: Apply coatings conforming to the respective specifications listed in the Tables herein, except that pretreatments, sealers and fillers need not be provided on surfaces where existing coatings are soundly adhered and in good condition. Do not omit undercoats or primers.

3.7 COATING FOR METAL

a. Apply specified ferrous metal primer on the same day that surface is cleaned, to surfaces that meet all specified surface preparation requirements at time of application.

b. Inaccessible Surfaces: Prior to erection, use one coat of specified primer on metal surfaces that will be inaccessible after erection.

c. Shop-primed Surfaces: Touch up exposed substrates and damaged coatings to protect from rusting prior to applying field primer.

d. Pipes and Tubing: The semitransparent film applied to some pipes and tubing at the mill is not to be considered a shop coat, but shall be

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over-coated with specified ferrous-metal primer prior to application of finish coats.

e. Exposed Nails, Screws, Fasteners, and Miscellaneous Ferrous Surfaces.

On surfaces to be coated with water thinned coatings, spot prime exposed nails and other ferrous metal with latex primer MPI 107.

3.8 COATING FOR WOOD AND PLYWOOD

a. Prior to erection, apply two coats of specified primer to treat and prime wood and plywood surfaces which will be inaccessible after…