ESBD_533977_1782938238327_Attachment B - Project Manual (2).pdf

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Attached to
RFP 644-26-062626 Evins HVAC Project
Solicitation number
644-26-062626
Issued by
Texas

About this file

Plumbing Project Manual for Evins State Juvenile Correctional Facility HVAC Replacements

This is a Project Manual containing detailed specifications and procedural requirements for plumbing work associated with HVAC replacements at the Evins State Juvenile Correctional Facility in Texas. The manual establishes comprehensive guidelines for basic materials and methods, demolition, hangers and supports, and identification systems for plumbing piping and equipment. The scope of work includes furnishing and installing all plumbing equipment, materials, and systems necessary to create complete, functioning systems as indicated on construction drawings and specifications. Key deliverables include shop drawings and submittals due within thirty days of contract award, coordination drawings at appropriate scales showing major elements and systems relationships, record documents to be maintained throughout construction with updates at least daily, operations and maintenance manuals in both hard-copy and searchable PDF formats, and operator training consisting of minimum twelve hours delivered in three four-hour shifts by factory-trained specialists. The contractor must arrange and pay for all required permits, fees, tests, and inspections and maintain compliance with applicable codes including ASHRAE, ASME, ASPE, ASTM, AWWA, NFPA, and UL standards. The contract guarantees equipment repair and replacement for one year from final acceptance at no additional cost to the owner, with air compressors receiving extended parts and labor guarantees for five years.

The specifications establish stringent quality standards requiring all materials and equipment be manufactured by domestic United States manufacturers and assembled in the United States in compliance with the Buy American Act. Plumbing installations must be sequenced and coordinated with other building components, with special attention to equipment positioning before building closure and accommodation of existing utilities in occupied spaces. The contractor bears full responsibility for verifying site conditions, confirming equipment fit within available space including required clearances, and bearing costs of any substitutions or modifications. Demolition work requires coordination with the owner at least seventy-two hours in advance, maintenance of existing systems in service during construction, and careful documentation of conditions for equipment remaining on site. All existing plumbing systems not included in renovation areas must remain in place and operational, with fire protection systems remaining active throughout construction unless specifically authorized by the owner. The contractor shall maintain record drawings with colored pencil markings tracking all changes and modifications, indicating precise locations of concealed work, valve locations with numbering systems, and actual inverts for underground piping, ultimately delivering three full-size certified sets prior to final project completion.

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Attachment B - Project Manual

Basic Materials and Methods for Plumbing 22 02 00 - 1

SECTION 22 02 00

BASIC MATERIALS AND METHODS FOR PLUMBING

PART 1 - GENERAL

1.1 GENERAL REQUIREMENTS

A. The requirements of the General Conditions and Supplementary Conditions apply to all Work herein.

B. The Contract Drawings indicate the extent and general arrangement of the systems.

If any departure from the Contract Drawings is deemed necessary by the Contractor, details of such departure and the reasons therefore shall be submitted to the Architect/Engineer for approval as soon as reasonably practicable. No such departures shall be made without the prior written approval of the Architect/Engineer.

C. Notwithstanding any re`ference in the Specifications to any article, device, product, material, fixture, form or type of construction by name, make or catalog number, such reference shall not be construed as limiting competition; and the Contractor, in such cases, may at his option use any article, device, product, material, fixture, form or type of construction which in the judgment of the Architect/Engineer, expressed in writing, is equal to that specified.

1.2 SCOPE OF WORK

A. The Work included under this Contract consists of the furnishing and installation of all equipment and material necessary and required to form the complete and functioning systems in all of their various phases, all as shown on the accompanying Drawings and/or described in these Specifications. The Contractor shall review all pertinent Drawings, including those of other contracts, prior to commencement of Work.

B. This Division requires the furnishing and installing of all items as specified herein, indicated on the Drawings, or reasonably inferred as necessary for safe and proper operation; including every article, device or accessory (whether or not specifically called for by item) reasonably necessary to facilitate each system's functioning as indicated by the design and the equipment specified. Elements of the work include, but are not limited to: materials, labor, supervision, transportation, storage, equipment, utilities, all required permits, licenses and inspections. All work performed under this Section shall be in accordance with the Project Manual, Drawings and Specifications and is subject to the terms and conditions of the Contract.

C. The approximate locations of Plumbing and Fire Protection items are indicated on the Drawings. These Drawings are not intended to give complete and accurate details with regards to locations of piping, appurtenances, etc. Exact locations are to be determined by actual measurements at the building/job-site, and will in all cases be subject to the Review of the Owner or Engineer, who reserves the right to make any reasonable changes in the locations indicated without additional cost to the Owner.

D. Items specifically mentioned in the Specifications but not shown on the Drawings and/or items shown on Drawings but not specifically mentioned in the Specifications shall be installed by the Contractor under the appropriate section of work as if they were both specified and shown.

E. Any discrepancies within the Contract Documents or between the Contract Documents and actual job-site conditions shall be reported to the Owner or Engineer so that they will be resolved prior to bidding. Where this cannot be done at least seven (7) working days prior to bid, the greater or more costly of the discrepancy shall be bid. All labor and materials required to perform the work described shall be included as part of this Contract.

Evins State Juvenile Correctional Facility- HVAC Replacements

Basic Materials and Methods for Plumbing 22 02 00 - 2

F. It is the intention of this Section of the specifications to outline minimum requirements to furnish the Owner with a turn-key and fully operating system in cooperation with other trades.

G. It is the intent of the above "Scope" to give the Contractor a general outline of the extent of the Work involved; however, it is not intended to include each and every item required for the Work. Anything omitted from the "Scope" but shown on the Drawings, or specified elsewhere, or necessary for complete and functioning plumbing systems shall be considered a part of the overall "Scope".

H. The Contractor shall rough-in fixtures and equipment furnished by others from rough-in and placement drawings furnished by others. The Contractor shall make final connection to fixtures and equipment furnished by others.

I. The Contractor shall participate in the Commissioning process as required; including, but not necessarily limited to: meeting attendance, completion of checklists, and participation in functional testing.

1.3 SCHEMATIC NATURE OF CONTRACT DOCUMENTS

A. The contract documents are schematic in nature in that they are only to establish scope and a minimum level of quality. They are not to be used as actual working construction drawings. The actual working construction drawings shall be the reviewed Shop Drawings.

B. The piping, fixture, and equipment locations as indicated on the documents do not indicate every transition, offset, or exact location. All transitions, offsets, clearances and exact locations shall be established by actual field measurements, coordination with the structural, architectural and reflected ceiling plans, and other trades. Submit Shop Drawings for review.

C. All transitions, offsets and relocations as required by actual field conditions shall be provided by the Contractor at no additional cost to the owner.

D. Additional coordination with Electrical Subcontractor may be required to allow adequate clearances of electrical equipment, fixtures, and associated appurtenances.

Contractor to notify Architect and Engineer of unresolved clearances, conflicts, or equipment locations.

1.4 SITE VISIT AND FAMILIARIZATION

A. Before submitting a bid, it will be necessary for each Contractor whose work is involved to visit the site and ascertain for himself the conditions to be met therein in installing his work and make due provision for same in his bid. It will be assumed that this Contractor in submitting his bid has visited the premises and that his bid covers all work necessary to properly install the piping, fixtures and equipment shown. Failure on the part of the Contractor to comply with this requirement shall not be considered justification for the omission or faulty installation of any work covered by these Specifications and Drawings.

B. Understand the existing utilities from which services will be supplied; verify locations of utility services, and determine requirements for connections.

C. Determine in advance that equipment and materials proposed for installation fit into the confines indicated.

1.5 WORK SPECIFIED IN OTHER SECTIONS

A. Finish painting is specified elsewhere. Prime and protective painting is included in the work of this Division.

B. Owner and General Contractor furnished equipment shall be properly connected to plumbing systems.

Basic Materials and Methods for Plumbing 22 02 00 - 3

C. Furnishing and installing all required plumbing equipment, control relays and electrical interlock devices, conduit, wire and junction boxes are included in the Work of this Division.

1.6 PERMITS, TESTS, INSPECTIONS

A. Arrange and pay for all permits, fees, tests, and all inspections as required by governmental authorities.

1.7 DATE OF FINAL ACCEPTANCE

A. The date of final acceptance shall be the date of Owner occupancy, or the date all punch list items have been completed, or the date final payment has been received.

Refer to Division 01 for additional requirements.

B. The date of final acceptance shall be documented in writing and signed by the Architect, Owner and Contractor.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Deliver products to the project properly identified with names, model numbers, types, grades, compliance labels, and other information needed for identification.

B. Deliver products to the project at such times as the project is ready to receive the fixtures, equipment, pipe, valves, etc. - properly protected from incidental damage and weather damage.

C. Damaged fixtures, equipment, valves, pipe, or appurtenances shall be promptly removed from the site and new, undamaged items shall be provided in its place promptly with no additional charge to the Owner.

1.9 NOISE AND VIBRATION

A. The plumbing systems and the component parts thereof shall be guaranteed to operate without objectionable noise, water hammering, and vibration.

B. Provide foundations, supports and isolators as specified or indicated, properly adjusted to prevent transmission of vibration to the building structure, piping and other items.

C. Carefully fabricate pipe and fittings with smooth interior finish to prevent turbulence and generation or regeneration of noise.

D. All equipment shall be selected to operate with minimum of noise and vibration. If, in the opinion of the Architect/Engineer, objectionable noise or vibration is produced or transmitted to or through the building structure by equipment, piping or other parts of the Work, the Contractor shall rectify such conditions without extra cost to the Owner.

E. Above ceiling piping and valves shall not be installed in direct contact with the work of other trades, including, but not limited to, suspended ceiling hanger wire.

1.10 APPLICABLE CODES

A. Obtain all required permits and inspections for all work required by the Contract

Documents and pay all required fees in connection thereof.

B. Arrange with the serving utility companies for the connection, relocation, and upgrade of all required utilities and pay all charges, meter charges, connection fees and inspection fees, if required.

C. Comply with all applicable codes, specifications, local ordinances, industry standards, utility company regulations and the applicable requirements of the nationally accepted codes and standards.

D. Such codes and standards shall include, but not necessarily be limited to:

1. American Standards Association, ASA.

Basic Materials and Methods for Plumbing 22 02 00 - 4

2. American Society of Heating, Refrigerating, and Air-Conditioning Engineers, Inc., ASHRAE.

3. American Society of Mechanical Engineers, ASME.

4. American Society of Plumbing Engineers, ASPE.

5. American Society of Testing Materials, ASTM.

6. American Water Works Association, AWWA.

7. National Bureau of Standards, NBS.

8. National Fire Protection Association, NFPA.

9. UL, LLC (formerly Underwriters Laboratories).

10. FM Global.

11. International Energy Conservation Code, IECC.

12. International Fire Code.

13. International Fuel Gas Code.

14. International Plumbing Code.

E. Where differences exist between the Contract Documents and applicable state or city building codes, state and local ordinances, industry standards, utility company regulations and the applicable requirements of the above listed nationally accepted codes and standards, the more stringent or costly application shall govern. Promptly notify the Architect/Engineer in writing of all differences.

F. When directed in writing by the Architect/Engineer, remove all work installed that does not comply with the Contract Documents and applicable state or city building codes, state and local ordinances, industry standards, utility company regulations and the applicable requirements of the above listed nationally accepted codes and standards.

Correct the deficiencies and complete the work at no additional cost to the Owner.

1.11 DEFINITIONS AND SYMBOLS

A. General Explanation: A substantial amount of construction and Specification language constitutes definitions for terms found in other Contract Documents, including Drawings which must be recognized as diagrammatic and schematic in nature and not completely descriptive of requirements indicated thereon. Certain terms used in Contract Documents are defined generally in this article, unless defined otherwise in Division 01.

B. Definitions and explanations of this Section are not necessarily either complete or exclusive, but are general for work to the extent not stated more explicitly in another provision of the Contract Documents.

C. Indicated: The term "Indicated" is a cross-reference to details, notes or schedules on the Drawings, to other paragraphs or schedules in the Specifications and to similar means of recording requirements in Contract Documents. Where such terms as "Shown", "Noted", "Scheduled", "Specified" and "Detailed" are used in lieu of "Indicated", it is for the purpose of helping the reader locate cross-reference material, and no limitation of location is intended except as specifically shown.

D. Directed: Where not otherwise explained, terms such as "Directed", "Requested", "Accepted", and "Permitted" mean by the Architect or Engineer. However, no such implied meaning will be interpreted to extend the Architect's or Engineer's responsibility into the Contractor's area of construction supervision.

Basic Materials and Methods for Plumbing 22 02 00 - 5

E. Reviewed: Where used in conjunction with the Engineer's response to submittals, requests for information, applications, inquiries, reports and claims by the Contractor the meaning of the term "Reviewed" will be held to limitations of Architect's and Engineer's responsibilities and duties as specified in the General and Supplemental Conditions. In no case will "Reviewed" by Engineer be interpreted as a release of the Contractor from responsibility to fulfill the terms and requirements of the Contract Documents.

F. Furnish: Except as otherwise defined in greater detail, the term "Furnish" is used to mean supply and deliver new to the project site, ready for unloading, unpacking, assembly, installation, etc., as applicable in each instance.

G. Install: Except as otherwise defined in greater detail, the term "Install" is used to describe operations at the project site including unloading, unpacking, assembly, erection, placing, anchoring, applying, working to dimension, finishing, curing, protection, cleaning and similar operations, as applicable in each instance.

H. Provide: Except as otherwise defined in greater detail, the term "Provide" is used to mean "Furnish and Install", complete and ready for intended use, as applicable in each instance.

I. Installer: Entity (person or firm) engaged by the Contractor or its Subcontractor for performance of a particular unit of work at the project site, including unloading, unpacking, assembly, erection, placing, anchoring, applying, working to dimension, finishing, curing, protection, cleaning and similar operations, as applicable in each instance. It is a general requirement that such entities (Installers) be expert in the operations they are engaged to perform.

J. Imperative Language: Used generally in Specifications. Except as otherwise indicated, requirements expressed imperatively are to be performed by the Contractor. For clarity of reading at certain locations, contrasting subjective language is used to describe responsibilities that must be fulfilled indirectly by the Contractor, or when so noted by other identified installers or entities.

K. Minimum Quality/Quantity: In every instance, the quality level or quantity shown or specified is intended as minimum quality level or quantity of work to be performed or provided. Except as otherwise specifically indicated, the actual work may either comply exactly with that minimum (within specified tolerances), or may exceed that minimum within reasonable tolerance limits. In complying with requirements, indicated or scheduled numeric values are either minimums or maximums as noted or as appropriate for the context of the requirements. Refer instances of uncertainty to Owner or Engineer via a request for information (RFI) for decision before proceeding.

Basic Materials and Methods for Plumbing 22 02 00 - 6

L. Abbreviations and Symbols: The language of Specifications and other Contract Documents including Drawings is of an abbreviated type in certain instances, and implies words and meanings which will be appropriately interpreted. Actual word abbreviations of a self-explanatory nature have been included in text of Specifications and Drawings. Specific abbreviations and symbols have been established, principally for lengthy technical terminology and primarily in conjunction with coordination of Specification requirements with notations on Drawings and in Schedules. These are frequently defined in Section at first instance of use or on a Legend and Symbol Drawing. Trade and industry association names and titles of generally recognized industry standards are frequently abbreviated. Singular words will be interpreted as plural and plural words will be interpreted as singular where applicable and where full context of Contract Documents so indicate. Except as otherwise indicated, graphic symbols and abbreviations used on Drawings and in Specifications are those recognized in construction industry for indicated purposes. Where not otherwise noted symbols and abbreviations are defined by the latest ASHRAE Fundamentals Handbook, Chapter 39 "Abbreviations and Symbols", ASME and ASPE published standards.

1.12 DRAWINGS AND SPECIFICATIONS

A. These Specifications are intended to supplement the Drawings. It will not be the province of the Specifications to address any part of the work which the Drawings can fully convey in every particular and such omission shall not to relieve the Contractor from carrying out portions of work indicated on the Drawings only.

B. Should items be required by these Specifications and not indicated on the Drawings, they are to be supplied even if of such nature that they could have been indicated thereon. In the event of discrepancy between Drawings and Specifications, or within either Drawings or Specifications, the greater or more costly of the discrepancy shall be estimated and the matter referred to the Architect or Engineer for review with a request for information and clarification at least seven (7) working days prior to bid opening date for issuance of an addendum.

C. The listing of product manufacturers, materials and methods in the various sections of the Specifications, and indicated on the Drawings, is intended to establish a standard of quality only. It is not the intention of the Owner or Engineer to discriminate against any product, material or method that is equal to the standards as indicated and/or specified, nor is it intended to preclude open, competitive bidding. The fact that a specific manufacturer is listed as an acceptable manufacturer should not be interpreted to mean that the manufacturers' standard product will meet the requirements of the project design, Drawings, Specifications and space constraints.

D. The Architect or Engineer and Owner shall be the sole judge of quality and equivalence of equipment, materials and methods.

E. Products by other reliable manufacturers, other materials, and other methods, will be accepted as outlined, provided they have equal capacity, construction, and performance. However, under no circumstances shall any substitution by made without the written permission of the Architect or Engineer and Owner. Request for prior approval must be made in writing at least ten (10) days prior to the bid date without fail.

F. Wherever a definite product, material or method is specified and there is not a statement that another product, material or method will be acceptable, it is the intention of the Owner or Engineer that the specified product, material or method is the only one that shall be used without prior approval.

Basic Materials and Methods for Plumbing 22 02 00 - 7

G. Wherever a definite material or manufacturer's product is specified and the Specification indicates that products of similar design and equal construction from the list of acceptable manufacturers may be used, it is the intention of the Owner or Engineer that products of manufacturers that are specified are the only products that will be acceptable and that products of other manufacturers will not be considered for substitution without approval.

H. Wherever a definite product, material or method is specified and there is a statement that "OR EQUAL" product, material or method will be acceptable, it is the intention of the Owner or Engineer that the specified product, material or method or an "OR EQUAL" product, material or method may be used if it complies with the specifications and is submitted for review to the Engineer as outlined herein.

I. Where equipment other than that used in the design as specified or shown on the Drawings is provided (either from an acceptable manufacturer list or by submittal review), it shall be the responsibility of the Contractor to coordinate space requirements, building provisions and connection requirements with all trades bear any additional costs.

J. Where permission to use a substitution product, material, or method is granted by the Owner or Engineer in writing, the Contractor shall bear full responsibility for the implementation of that substitution. Specific responsibilities shall include, but shall not be limited to, the following:

1. Verifying that the substituted item will fit in the space available. This shall include allowances for all code required clearances and manufacturer's maintenance and service clearances.

2. The coordination and provision of all necessary supports, hangers, and appurtenances. Hanger spacing shall be adjusted accordingly and any additional hangers or supports required shall be provided.

3. The coordination and provision of all necessary insulation, firestopping provisions, etc.

4. Adherence to manufacturer's published installation recommendations.

5. Adherence to requirements of the Authority Having Jurisdiction (AHJ) and provision of a code compliant installation.

6. Changes to architectural, structural, electrical, mechanical, and plumbing requirements as a result of the substitution.

7. Bearing any additional costs and time impact and providing any necessary redesign. The Owner will bear no such cost and make no time allowances.

8. Coordination of plumbing and electrical requirements and utility provisions with the

Mechanical and Plumbing Design Documents and all other trades, including Division 26.

K. If any request for a substitution of product, material or method is rejected, the Contractor will automatically be required to furnish the product, material or method named in the Specifications. Repetitive requests for substitutions will not be considered.

L. The Owner or Engineer will investigate all requests for substitutions when submitted in accordance with above and if accepted, will issue a written acceptance allowing the substitutions.

Basic Materials and Methods for Plumbing 22 02 00 - 8

1.13 SUBMITTALS

A. Coordinate with Division 01 for submittal timetable requirements, unless noted otherwise within thirty (30) days after the Contract is awarded. The Contractor shall submit an electronic copy of a complete set of Shop Drawings and complete data covering each item of equipment or material. The submittal of each item requiring a submittal must be received by the Architect or Engineer within the above thirty (30) day period. The Architect or Engineer shall not be responsible for any delays or costs incurred due to excessive Shop Drawing review time for submittals received after the thirty (30) day time limit. The Architect and Engineer will retain a copy of all Shop Drawings for their files. All literature pertaining to items subject to Shop Drawing submittal shall be submitted at one time. Submittals shall be placed in one electronic file in PDF format and bookmarked for individual specification sections. Individual electronic files of submittals for individual specifications shall not be permitted. Each submittal shall include the following items:

1. A cover sheet with the names and addresses of the Project, Architect, MEP

Engineer, General Contractor and the Subcontractor making the submittal. The cover sheet shall also contain the section number covering the item or items submitted and the item nomenclature or description.

2. An index page with a listing of all data included in the Submittal.

3. A list of variations page with a listing all variations, including unfurnished or additional required accessories, items or other features, between the submitted equipment and the specified equipment. If there are no variations, then this page shall state "NO VARIATIONS". Where variations affect the work of other Contractors, then the Contractor shall certify on this page that these variations have been fully coordinated with the affected Contractors and that all expenses associated with the variations will be paid by the submitting Contractor. This page will be signed by the submitting Contractor.

4. Equipment information including manufacturer's name and designation, size, performance and capacity data as applicable. All applicable Listings, Labels, Approvals and Standards shall be clearly indicated.

5. Dimensional data and scaled drawings as applicable to show that the submitted equipment will fit the space available with all required Code and maintenance clearances clearly indicated and labeled. Provide at a scale as required (but no less than 1/8" = 1'-0") to demonstrate that the alternate or substituted product will fit in the space available.

6. Identification of each item of material or equipment matching that indicated on the Drawings.

7. Sufficient pictorial, descriptive and diagrammatic data on each item to show its conformance with the Drawings and Specifications. Any options or special requirements or accessories shall be so indicated. All applicable information shall be clearly indicated with arrows or another approved method.

8. Additional information as required in other Sections of this Division.

9. Certification by the General Contractor and Subcontractor that the material submitted is in accordance with the Drawings and Specifications, signed and dated in long hand. Submittals that do not comply with the above requirements shall be returned to the Contractor and shall be marked "REVISE AND RESUBMIT".

B. Refer to Division 00 and Division 01 for additional information on Shop Drawings and submittals.

Basic Materials and Methods for Plumbing 22 02 00 - 9

C. Equipment and materials submittals and Shop Drawings will be reviewed for compliance with design concept only. It will be assumed that the submitting Contractor has verified that all items submitted can be installed in the space allotted. Review of Shop Drawings and submittals shall not be considered as a verification or guarantee of measurements or building conditions.

D. Where Shop Drawings and submittals are marked "REVIEWED", the review of the submittal does not indicate that submittals have been checked in detail nor does it in any way relieve the Contractor from his responsibility to furnish material and perform work as required by the Contract Documents.

E. Shop Drawings shall be reviewed and returned to the Contractor with one of the following categories indicated:

1. REVIEWED: Contractor need take no further submittal action, shall include this submittal in the O&M manual and may order the equipment submitted on.

2. REVIEWED AS NOTED: Contractor shall submit a letter verifying that required exceptions to the submittal have been received and complied with including additional accessories or coordination action as noted, and shall include this submittal and compliance letter in the O&M manual. The Contractor may order the equipment submitted on at the time of the returned submittal providing the Contractor complies with the exceptions noted.

3. NOT APPROVED: Contractor shall resubmit new submittal on material, equipment or method of installation when the alternate or substitute is not approved, the Contractor will automatically be required to furnish the product, material or method named in the Specifications and/or Drawings. Contractor shall not order equipment that is not approved. Repetitive requests for substitutions will not be considered.

4. REVISE AND RESUBMIT: Contractor shall resubmit new submittal on material, equipment or method of installation when the alternate or substitute is marked revise and resubmit, the Contractor will automatically be required to furnish the product, material or method named in the Specifications and/or provide as noted on previous Shop Drawings. Contractor shall not order equipment marked revise and resubmit. Repetitive requests for substitutions will not be considered.

5. CONTRACTOR’S CERTIFICATION REQUIRED: Contractor shall resubmit submittal on material, equipment or method of installation. The Contractor’s stamp is required stating the submittal meets all conditions of the contract documents.

The stamp shall be signed by the General Contractor. The submittal will not be reviewed if the stamp is not placed and signed on all Shop Drawings.

6. MANUFACTURER NOT AS SPECIFIED: Contractor shall resubmit new submittal on material, equipment or method of installation when the alternate or substitute is marked manufacturer not as specified, the Contractor will automatically be required to furnish the product, material or method named in the specifications.

Contractor shall not order equipment where submittal is marked manufacturer not as specified. Repetitive requests for substitutions will not be considered.

F. Materials and equipment which are purchased or installed without Shop Drawing review shall be at the risk of the Contractor and the cost for removal and replacement of such materials and equipment and related work which is judged unsatisfactory by the Owner or Engineer for any reason shall be at the expense of the Contractor. The responsible Contractor shall remove the material and equipment noted above and replace with specified equipment or material at his own expense when directed in writing by the Architect or Engineer.

G. Shop Drawing Submittals shall be complete and checked prior to submission to the Engineer for review.

H. Submittals are required for, but not necessarily limited to, the following items:

Basic Materials and Methods for Plumbing 22 02 00 - 10

1. Basic Materials.

2. Plumbing Fixtures and Valves.

3. Supports and Carriers.

4. Floor Drains, Roof Drains, and Cleanouts.

5. Interceptors/Traps (All Types).

6. Water Heaters and Boilers.

7. Expansion Tanks.

8. Water Softeners.

9. Water Treatment Equipment.

10. Water Filters.

11. Domestic Water Booster Pumps.

12. Fire Pumps and Jockey Pumps.

13. Storm, Sanitary, and Wastewater Pumps and Ejectors.

14. Fire Pump and Jockey Pump Controllers.

15. Domestic Water and Fire Protection Break Tanks.

16. Backflow Preventers.

17. Plumbing Piping.

18. Piping, Vessel, and Equipment Insulation.

19. Air Compressors and Air Dryers.

20. Expansion Fittings and Devices.

21. Variable Frequency Drives.

22. Noise and Vibration Controls.

23. Pipe and Equipment Hangers and Supports.

24. Plumbing Specialties.

25. Test, Adjust and Balance Reports.

26. Testing, Adjusting and Balancing Contractor Qualifications.

27. Coordination Drawings.

I. Refer to other Division 22 sections for additional Shop Drawing and submittal requirements. Provide samples of actual materials and/or equipment to be used on the Project upon request of the Owner or Engineer.

1.14 COORDINATION DRAWINGS

A. Prepare coordination drawings to an appropriate scale (typically 1/4" = 1'-0" or larger);

detailing major elements, components, and systems of plumbing equipment and materials in relationship with other systems, installations, and building components.

Indicate locations where space is limited for installation and access and where sequencing and coordination of installations are of importance to the efficient flow of the Work, including (but not necessarily limited to) the following:

1. Indicate the proposed locations of pipe, equipment, and other materials. Include the following:

a. Wall locations and types.

b. Clearances for installing and maintaining insulation.

c. Locations of light fixtures and sprinkler heads.

d. Clearances for servicing and maintaining equipment, including tube removal and space for equipment disassembly required for periodic maintenance.

e. Equipment connections and support details.

f. Exterior wall and foundation penetrations.

g. Routing of storm, sanitary sewer piping and plumbing piping.

h. Fire-rated wall and floor penetrations.

i. Sizes and location of required concrete pads and bases.

j. Valve stem movement.

Basic Materials and Methods for Plumbing 22 02 00 - 11

k. Structural floor, wall and roof opening sizes and details.

2. Indicate scheduling, sequencing, movement, and positioning of large equipment into the building during construction.

3. Prepare floor plans, elevations, and details to indicate penetrations in floors, walls, and ceilings and their relationship to other penetrations and installations.

B. This Contractor shall be responsible for coordination of all items that will affect the installation of the work of this Division. This coordination shall include, but not be limited to: voltage, ampacity, capacity, electrical and piping connections, space requirements, sequence of construction, building requirements and special conditions.

C. By submitting Shop Drawings on the project, this Contractor is indicating that all necessary coordination has been completed and that the systems, products and equipment submitted can be installed in the building and will operate as specified and intended, in full coordination with all other Contractors and Subcontractors.

1.15 RECORD DOCUMENTS

A. Prepare Record Documents in accordance with the requirements of Division 00 and

Division 01, in addition to the requirements specified in Division 22.

B. The Contractor shall maintain a separate set of clearly and legibly marked Record

Drawings on the job site to record all changes and modifications, including, but not limited to the following: work details, alterations to meet site conditions, and changes made by "Change Order" notices. Mark the drawings with colored pencil(s). These shall be available for review by the Owner, Architect or Engineer during the entire construction stage.

C. The Record Drawings shall be updated concurrently as construction progresses, and in no case less frequently than a daily basis. They shall indicate accurate dimensions for all buried or concealed work; precise locations of all concealed pipe; locations of all valves, controls and operable devices; and any deviations from the work shown on the Construction Documents. All dimensions shall include at least two dimensions to permanent structure points.

D. Record Drawings shall indicate, at a minimum, the following installed conditions:

1. Mains and branches of piping systems, with valves and control devices located and numbered, unions located, and with items requiring maintenance located (i.e., traps, strainers, expansion fittings, tanks, etc.). Valve location diagrams, complete with valve tag chart. Indicate actual inverts and horizontal locations of underground piping.

2. Equipment locations (exposed and concealed), dimensioned from prominent building lines.

3. Approved substitutions, Contract Modifications, and actual equipment and materials installed.

4. Contract Modifications, actual equipment and materials installed.

E. Engage the services of a Land Surveyor or Professional Engineer registered in the state in which the project is located as specified herein to record the locations and invert elevations of underground installations.

F. If the Contractor does not keep an accurate set of Record Documents, the pay request may be altered or delayed at the request of the Architect. Delivery of Record Documents is a condition of final acceptance. Record Drawings shall be furnished in addition to Shop Drawings.

Basic Materials and Methods for Plumbing 22 02 00 - 12

G. Upon completion of the Work, the Contractor shall submit three (3) full size sets of Record Drawing prints to the Architect or Engineer for review prior to scheduling the final inspection at the completion of the work. The drawings shall have the name(s) and seal(s) of the Engineer(s) removed or blanked out and shall be clearly marked and signed on each sheet as follows:

CERTIFIED RECORD DRAWINGS

DATE:

(NAME OF GENERAL CONTRACTOR)

BY: ____________________________

(SIGNATURE)

(NAME OF GENERAL CONTRACTOR)

BY: ____________________________

(SIGNATURE)

1.16 CERTIFICATIONS AND TEST REPORTS

A. Submit a detailed schedule for completion and testing of each system indicating scheduled dates for completion of system installation and outlining tests to be performed and scheduled dates for each test. This detailed completion and test schedule shall be submittal at least ninety (90) days before the projected Project completion date.

B. Test result reporting forms shall be submitted for review no later than the date of the detailed schedule submitted.

C. Submit four (4) copies of all certifications and test reports to the Architect or Engineer for review adequately in advance of completion of the Work to allow for remedial action as required to correct deficiencies discovered in equipment and systems.

D. Certifications and test reports to be submitted shall include, but not be limited to those items outlined in other Sections of Division 22.

1.17 OPERATIONS AND MAINTENANCE MANUALS

A. Prepare Operations and Maintenance manuals in accordance with the requirements of Division 01 and Division 22. In addition to the requirements of other Sections, this shall include operational, trouble-shooting, and routine maintenance information for fixtures, specialties, and equipment.

1. Identifying names, name tags designations and locations for all equipment.

2. Valve tag lists with valve number, type, color coding, location and function.

3. Reviewed Shop Drawing submittals with exceptions noted compliance letter.

4. Fabrication drawings.

5. Equipment and device bulletins and data sheets clearly highlighted to show equipment installed on the project and including performance curves and data as applicable, i.e., description of function, normal operating characteristics and limitations, performance curves, engineering data and tests, and complete nomenclature and model numbers of replacement parts.

6. Manufacturer's printed operating procedures to include start-up, break-in, and routine and normal operating instructions; regulation, control, stopping, shutdown, and emergency instructions; and summer and winter operating instructions.

7. Maintenance procedures for routine preventative maintenance and troubleshooting;

disassembly, repair, and reassembly; aligning and adjusting instructions.

8. Servicing instructions and lubrication charts and schedules.

9. Equipment and motor name plate data.

10. Wiring diagrams.

11. Exploded parts views and parts lists for all equipment and devices.

Basic Materials and Methods for Plumbing 22 02 00 - 13

12. Color coding charts for all painted equipment and conduit.

13. Location and listing of all spare parts and special keys and tools furnished to the

Owner.

14. Furnish recommended lubrication schedule for all required lubrication points with listing of type and approximate amount of lubricant required.

B. Coordinate with Division 01 for Operations and Maintenance manual requirements.

Unless noted otherwise, bind together in “D ring” style three-ring binders (National model no. 79-883 or equivalent). Binders shall be large enough to allow 1/4” of spare capacity. Include three (3) sets with all approved Shop Drawing submittals, fabrication drawings, bulletins, maintenance instructions, operating instructions and parts exploded views and lists for each and every piece of equipment furnished under this Specification. All sections shall be typed and indexed into sections with tabbed insertable dividers, labeled for easy reference. Utilize the individual specification section numbers shown in the Plumbing Specifications as an organization guideline.

Bulletins containing information about equipment that is not installed on the project shall be properly marked up or stripped and reassembled. All pertinent information required by the Owner for proper operation and maintenance of equipment supplied by Division 22 shall be clearly and legibly set forth in memoranda that shall, likewise, be bound with bulletins.

C. In addition to the bound “hard-copy” Operation and Maintenance manuals referenced above, provide an identical electronic copy in searchable PDF format, with all sections bookmarked within the file for easy reference. Provide a USB flash drive with the final manual to the Owner.

D. Operating and Maintenance Manuals shall be turned over to the Owner or Engineer for review a minimum of fourteen (14) working days prior to the beginning of the operator training period.

E. Operating and Maintenance Manuals which the Engineer deems incomplete, poorly organized, or otherwise unacceptable will be rejected in writing. The Contractor will subsequently be required to again turn over Operating and Maintenance Manuals, with all deficiencies corrected, until deemed acceptable by the Engineer.

1.18 OPERATOR TRAINING

A. The Contractor shall furnish the services of factory trained specialists to instruct the

Owner's operating personnel.

B. The Owner's operator training shall include a minimum of 12 hours of on- site training in three (3) shifts of four (4) hours each.

C. Before proceeding with the instruction of Owner’s Personnel, prepare a typed outline in triplicate, listing the subjects that will be covered in this instruction, and submit the outline for review by the Owner. At the conclusion of the instruction period, obtain the signature of each person being instructed on each copy of the reviewed outline to signify that he or she has a proper understanding of the operation and maintenance of the systems and then resubmit the signed outlines.

D. Refer to other Sections of Division 22 for additional Operator Training requirements.

1.19 FINAL COMPLETION

A. At the completion of the work, all equipment, operable appurtenances, and systems shall be tested. All faulty equipment and material shall be repaired or replaced. Refer to other Sections of Division 22 for additional requirements.

B. Clean and adjust all fixtures, flushometers, valves and operable devices. Replace faulty or otherwise damaged parts immediately prior to final acceptance.

Basic Materials and Methods for Plumbing 22 02 00 - 14

C. Touch up and/or refinish any scratched equipment and devices immediately prior to final acceptance. This shall be acceptable only for minor superficial scratches, the determination of which rests solely on the judgment of the Architect or Engineer.

1.20 CONTRACTOR'S GUARANTEE

A. Use of the Plumbing systems to provide temporary service during the construction period shall not be allowed without written permission from the Owner, and, if granted, shall not be cause for the warranty period to start, except as defined below.

B. Contractor shall guarantee to keep the entire installation in repair and perfect working order for a period of one (1) year after its completion and final acceptance, and shall furnish free of additional cost to the Owner all materials and labor necessary to comply with the above guarantee throughout the year beginning from the date of issue of Substantial Completion, Beneficial Occupancy by the Owner, or the Certificate of Final Payment as agreed upon by all parties.

C. This guarantee shall not include cleaning or changing filters except as required by testing, adjusting and balancing.

D. All air compressors shall have parts and labor guarantees for a period of not less than five (5) years beyond the date of final acceptance.

E. Refer to other Sections of Division 22 for additional guarantee or warranty requirements.

1.21 TRANSFER OF ELECTRONIC FILES

A. Project documents are not intended or represented to be suitable for re-use by

Architect/Owner or others on extensions of this project or on any other project. Any such re-use or modification without written verification or adaptation by Engineer, as appropriate for the specific purpose intended, will be at Architect/Owner’s risk and without liability or legal exposure to Engineer or its consultants from all claims, damages, losses and expense, including attorney’s fees arising out of or resulting thereof.

B. Because data stored in electric media format can deteriorate or be modified inadvertently, or otherwise without authorization of the data’s creator, the party receiving the electronic files agrees that it will perform acceptance tests or procedures within sixty (60) days of receipt, after which time the receiving party shall be deemed to have accepted the data thus transferred to be acceptable. Any errors detected within the sixty (60) day acceptance period will be corrected by the party delivering the electronic files. Engineer is not responsible for maintaining documents stored in electronic media format after acceptance by the Architect/Owner.

C. When transferring documents in electronic media format, Engineer makes no representations as to the long-term compatibility, usability or readability of documents resulting from the use of software application packages, operating systems, or computer hardware differing from those used by Engineer at the beginning of the Project.

D. Any re-use or modifications will be Contractor’s sole risk and without liability or legal exposure to Architect, Engineer or any consultant.

E. The Texas Board of Architectural Examiners (TBAE) has stated that it is in violation of Texas law for persons other than the Architect of record to revise the Architectural drawings without the Architect’s written consent.

Basic Materials and Methods for Plumbing 22 02 00 - 15

1. It is agreed that “MEP” hard copy or computer-generated documents will not be issued to any other party except directly to the Architect/Owner. The Contract Documents are contractually copyrighted and cannot be used for any other project or purpose except as specifically indicated in AIA B-141 Standard Form of Agreement Between Architect and Owner.

2. If the client, Architect or Owner of the project requires electronic media for “record purposes”, then AutoCAD/ Revit documents will be prepared by Engineer on electronic media such as removable memory devices, flash drives or CD’s. These documents can also be submitted via file transfer protocols. AutoCAD/ Revit files will be submitted with all title block references intact to permit the end user to only view and plot the drawings. Revisions will not be permitted in this configuration.

3. At the Architect/Owner’s request, Engineer will assist the Contractor in the preparation of the submittals and prepare one copy of AutoCAD/ Revit files on electronic media or submit through file transfer protocols. The electronic media will be prepared with all indicia of documents ownership removed. The electronic media will be prepared in a “.rvt” or “.dwg” format to permit the end user to revise the drawings.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Provide materials and equipment manufactured by a domestic United States manufacturer and assembled in the United States for all local and Federal Government projects. These materials and equipment shall comply with “Buy American Act.”

B. Access Doors: Provide access doors as required for access to equipment, valves, controls, cleanouts and other apparatus where concealed. Access doors shall have concealed hinges and screw driver cam locks unless indicated otherwise.

C. All access panels located in wet areas such as toilet rooms, locker rooms, shower rooms, natatoriums, kitchens, and any other wet areas shall be constructed of stainless steel.

D. Access doors shall be as follows:

1. Plastic Surfaces: Milcor Style K.

2. Ceramic Tile Surfaces: Milcor Style M.

3. Drywall Surfaces: Milcor Style DW.

4. Install panels only in locations approved by the Architect.

2.2 EQUIPMENT PADS

A. Provide four (4) inch high concrete pads for indoor floor mounted equipment. Pads shall conform to the shape of the equipment with a minimum extension of six (6) inches beyond the equipment. Top and sides of pads shall be troweled to a smooth finish, equivalent to the floor. External corners shall be bull-nosed to a 3/4" radius, unless shown otherwise.

B. Provide six (6) inch high concrete pads for all exterior mounted equipment. Pads shall conform to the shape of the equipment with a minimum extension of six (6) inches beyond the equipment. Provide a four (4) foot monolithic extension to the pad in front of the equipment for service when mounted on a non-finished area (i.e. landscape, gravel, clay, etc.) Top and sides of pads shall be troweled to a smooth finish. External corners shall be bull-nosed to a 3/4" radius, unless shown otherwise.

Basic Materials and Methods for Plumbing 22 02 00 - 16

PART 3 - EXECUTION

3.1 ROUGH-IN

A. Verify final locations for rough-ins with field measurements and with the requirements of the actual equipment to be connected via reviewed submittals.

B. Refer to equipment specifications in other Divisions (10, 11, 12, 13, 21, 22, etc.) for additional rough-in requirements as necessary and provide accordingly.

3.2 PLUMBING INSTALLATIONS

A. General: Sequence, coordinate, and integrate the various elements of plumbing and fire systems, materials, and equipment. Comply with the following requirements:

1. Coordinate plumbing and fire protection systems, equipment, and materials installation with other building components.

2. Verify all dimensions by field measurements.

3. Arrange for chases, slots, leave-outs, and other openings in building components during progress of construction to allow for plumbing installations.

4. Coordinate the installation of required supporting devices, sleeves, and pathways to be set in poured-in-place concrete and other structural components, as they are constructed.

5. Sequence, coordinate, and integrate installations of plumbing materials and equipment for efficient flow of the Work. Give particular attention to large equipment requiring positioning prior to closing in the building.

6. Where mounting heights are not…

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