CTR079591 Breinholt Silica Program.pdf

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Master Agreement AZ|CTR079591
Contract number
CTR079591
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Arizona

About this file

This document is a Respirable Crystalline Silica Program developed by Breinholt Contracting Co., Inc., a construction company based in Phoenix, Arizona. The program is designed to comply with the Occupational Safety and Health Administration (OSHA) Respirable Crystalline Silica Construction Standard (29 CFR 1926.1153), with the primary goal of preventing employee exposure to hazardous levels of crystalline silica during construction activities.

The program provides comprehensive guidelines for managing silica exposure, including detailed procedures for job site assessments, exposure control methods, engineering controls, respiratory protection, medical surveillance, and recordkeeping. It outlines specific requirements for tasks involving materials containing crystalline silica, such as cutting, drilling, grinding, and demolition work. The document includes a detailed table of 18 common construction tasks with corresponding engineering controls, work practices, and respiratory protection requirements. Key elements include preventing employee exposure above 25 μg/m3 as an 8-hour time-weighted average, implementing dust control techniques, providing medical examinations for employees using respirators, and maintaining thorough documentation of exposure monitoring and medical records.

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BREINHOLT CONTRACTING CO., INC.

Last Revision:

10/24/2024 Policy Title:

RESPIRABLE CRYSTALLINE SILICA PROGRAM

Respirable Crystalline Silica Program

PURPOSE

This Respirable Crystalline Silica Program was developed to prevent employee exposure to hazardous levels of Respirable Crystalline Silica that could result through construction activities or nearby construction activities occurring on worksites. Respirable Crystalline Silica exposure at hazardous levels can lead to lung cancer, silicosis, chronic obstructive pulmonary disease, and kidney disease. It is intended to meet the requirements of the Respirable Crystalline Silica Construction Standard (29 CFR 1926.1153) established by the Occupational Safety and Health Administration (OSHA).

All work involving chipping, cutting, drilling, grinding, or similar activities on materials containing Crystalline Silica can lead to the release of respirable-sized particles of Crystalline Silica (i.e. Respirable Crystalline Silica). Crystalline Silica is a basic component of soil, sand, granite and many other minerals. Quartz is the most common form of Crystalline Silica. Many materials found on constructions sites include Crystalline Silica; including but not limited to – cement, concrete, asphalt, pre-formed structures (inlets, pipe, etc.) and others. Consequently, this program has been developed to address and control these potential exposures to prevent our employees from experiencing the effects of occupational illnesses related to Respirable Crystalline Silica exposure.

SCOPE

This Respirable Crystalline Silica Program applies to all employees who have the potential to be exposed to Respirable Crystalline Silica when covered by the OSHA Standard. The OSHA Respirable Crystalline Silica Construction Standard applies to all occupational exposures to Respirable Crystalline Silica in construction work, except where employee exposure will remain below 25 micrograms of Respirable Crystalline Silica per cubic meter of air (25 μg/m3) as an 8-hour time-weighted average (TWA) under any foreseeable conditions.

RESPONSIBILITIES

Breinholt Contracting Co., Inc. firmly believes protecting the health and safety of our employees is everyone’s responsibility. This responsibility begins with upper management providing the necessary support to properly implement this program. However, all levels of the organization assume some level of responsibility for this program including the following positions.

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Safety Department

• Conduct job site assessments for Silica containing materials and perform employee Respirable Crystalline Silica hazard assessments in order to determine if an employee’s exposure will be above 25 μg/m3 as an 8-hour TWA under any foreseeable conditions

• Select and implement into the project’s ECP the appropriate control measures in accordance with the Construction Tasks identified in OSHA’s Construction Standard Table 1; and potentially including (but not limited to) - a written Exposure Control Plan (ECP), exposure monitoring, Hazard Communication training, medical surveillance, housekeeping and others.

NOTE: OSHA’s Construction Standard Table 1 is a list of 18 common construction tasks along with acceptable exposure control methods and work practices that limit exposure for those tasks.

• Ensure that the materials, tools, equipment, personal protective equipment (PPE), and other resources (such as worker training) required to fully implement and maintain this Respirable Crystalline Silica Program are in place and readily available if needed.

• Ensure that Project Managers, Site Superintendents, Competent Persons, and employees are educated in the hazards of Silica exposure and trained to work safely with Silica in accordance with OSHA’s Respirable Crystalline Silica Construction Standard and OSHA’s Hazard Communication Standard. Managers and Competent Persons may receive more advanced training than other employees.

• Maintain written records of training (for example, proper use of respirators), ECPs, inspections (for equipment, PPE, and work methods/practices), medical surveillance (under lock and key), respirator medical clearances (under lock and key) and fit-test results.

• Conduct an annual review (or more often if conditions change) of the effectiveness of this program and any active project ECP’s that extend beyond a year. This includes a review of available dust control technologies to ensure these are selected and used when practical.

• Coordinate work with other employers and contractors to ensure a safe work environment relative to Silica exposure.

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Project Manager:

• Ensure all applicable elements of this Respirable Crystalline Silica Program are implemented on the project including the selection of a Competent Person.

• Assist the Safety Department to conduct job site assessments for Silica containing materials and perform employee Respirable Crystalline Silica hazard assessments in order to determine if an ECP, exposure monitoring, and medical surveillance is necessary.

• Assist in the selection and implementation of the appropriate control measures in accordance with the Construction Tasks identified in OSHA’s Construction Standard Table 1; and potentially including (but not limited to) - a written Exposure Control Plan (ECP), exposure monitoring, Hazard Communication training, medical surveillance, housekeeping and others.

• Ensure that employees using respirators have been properly trained, medically cleared, and fit-tested in accordance with the company’s Respiratory Protection Program. This process will be documented.

• Ensure that work is conducted in a manner that minimizes and adequately controls the risk to workers and others. This includes ensuring that workers use appropriate engineering controls, work practices, and wear the necessary PPE.

• Where there is risk of exposure to Silica dust, verify employees are properly trained on the applicable contents of this program, the project-specific ECP, and the applicable OSHA Standards (such as Hazard Communication). Ensure employees are provided appropriate PPE when conducting such work.

Competent Person and Superintendent/Foreman

• Make frequent and regular inspections of job sites, materials, and equipment to implement the written ECP.

• Identify existing and foreseeable Respirable Crystalline Silica hazards in the workplace and take prompt corrective measures to eliminate or minimize them.

• Notify the Project Manager and/or Safety Department of any deficiencies identified during inspections in order to coordinate and facilitate prompt corrective action.

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• Assist the Project Manager and Safety Department in conducting job site assessments for Silica containing materials and perform employee Respirable Crystalline Silica hazard assessments in order to determine if an ECP, exposure monitoring, and medical surveillance is necessary.

Employees:

• Follow recognized work procedures (such as the Construction Tasks identified in OSHA’s Construction Standard Table 1) as established in the project’s ECP and this program.

• Use the assigned PPE in an effective and safe manner.

• Participate in Respirable Crystalline Silica exposure monitoring and the medical surveillance program.

• Report any unsafe conditions or acts to the Site Manager and/or Competent Person.

• Report any exposure incidents or any signs or symptoms of Silica illness.

DEFINITIONS

If a definition is not listed in this section, please contact your supervisor. If your supervisor is unaware of what the term means, please contact the Competent Person or your Safety Department.

• Action Level means a concentration of airborne Respirable Crystalline Silica of 25 μg/m3, calculated as an 8-hour TWA.

• Competent Person means an individual who is capable of identifying existing and foreseeable Respirable Crystalline Silica hazards in the workplace and who has authorization to take prompt corrective measures to eliminate or minimize them.

• Employee Exposure means the exposure to airborne Respirable Crystalline Silica that would occur if the employee were not using a respirator.

• High-Efficiency Particulate Air (HEPA) Filter means a filter that is at least 99.97 percent efficient in removing monodispersed particles of 0.3 micrometers in diameter.

• Objective Data means information, such as air monitoring data from industry-wide surveys or calculations based on the composition of a substance, demonstrating

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employee exposure to Respirable Crystalline Silica associated with a particular product or material or a specific process, task, or activity. The data must reflect workplace conditions closely resembling or with a higher exposure potential than the processes, types of material, control methods, work practices, and environmental conditions in the employer's current operations.

• Permissible Exposure Limit (PEL) means the employer shall ensure that no employee is exposed to an airborne concentration of Respirable Crystalline Silica in excess of 50 μg/m3, calculated as an 8-hour TWA.

• Physician or Other Licensed Health Care Professional (PLHCP) means an individual whose legally permitted scope of practice (i.e., license, registration, or certification) allows him or her to independently provide or be delegated the responsibility to provide some or all of the particular health care services required by the Medical Surveillance Section of the OSHA Respirable Crystalline Silica Standard.

• Respirable Crystalline Silica means Quartz, Cristobalite, and/or Tridymite contained in airborne particles that are determined to be respirable by a sampling device designed to meet the characteristics for respirable-particle size- selective samplers specified in the International Organization for Standardization (ISO) 7708:1995: Air Quality-Particle Size Fraction Definitions for Health-Related Sampling.

• Specialist means an American Board Certified Specialist in Pulmonary Disease or an American Board Certified Specialist in Occupational Medicine.

REQUIREMENTS

Specified Exposure Control Methods

When possible and applicable, Breinholt Contracting Co., Inc. will conduct activities with potential Silica exposure to be consistent with OSHA’s Construction Standard Table 1.

Supervisors will ensure each employee under their supervision and engaged in a task identified on OSHA’s Construction Standard Table 1 have fully and properly implemented the engineering controls, work practices, and respiratory protection specified for the task on Table 1 (unless Breinholt Contracting Co., Inc. has assessed and limited the exposure of the employee to Respirable Crystalline Silica in accordance with the Alternative Exposure Control Methods Section of this program).

The task(s) being performed by Breinholt Contracting Co., Inc. identified on OSHA’s Construction Standard Table 1 is/are: Select any/all of the following that apply:

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Table 1: Specified Exposure Control Methods When Working With Materials Containing Crystalline Silica

Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift

(1) Stationary masonry saws

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None None

2a Handheld power saws (any blade diameter) when used outdoors

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None APF 10

2b

Handheld power saws (any blade diameter) when used indoors or in an enclosed area

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

APF 10 APF 10

Handheld power saws for cutting fiber-cement board (with blade diameter of 8 inches or less) for tasks performed outdoors only

• Use saw equipped with commercially available dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide the air flow recommended by the tool manufacturer, or greater, and have a filter with 99% or greater efficiency.

None None

4a Walk-behind saws when used outdoors

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None None

4b Walk-behind saws when used indoors or in an enclosed area

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

APF 10 APF 10

Drivable saws for tasks performed outdoors only

• Use saw equipped with integrated water delivery system that continuously feeds water to the blade.

None None

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Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

6 Rig-mounted core saws or drills

• Use tool equipped with integrated water delivery system that supplies water to cutting surface.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None None

Handheld and stand-mounted drills (including impact and rotary hammer drills)

• Use drill equipped with commercially available shroud or cowling with dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide the air flow recommended by the tool manufacturer, or greater, and have a filter with 99% or greater efficiency and a filter-cleaning mechanism.

• Use a HEPA-filtered vacuum when cleaning holes.

None None

Dowel drilling rigs for concrete for tasks performed outdoors only

• Use shroud around drill bit with a dust collection system.

• Dust collector must have a filter with 99% or greater efficiency and a filter cleaning mechanism.

• Use a HEPA-filtered vacuum when cleaning holes.

APF 10 APF 10

9a Vehicle-mounted drilling rigs for rock and concrete

• Use dust collection system with close capture hood or shroud around drill bit with a low-flow water spray to wet the dust at the discharge point from the dust collector.

None None

9b Vehicle-mounted drilling rigs for rock and concrete

• Operate from within an enclosed cab and use water for dust suppression on drill bit. None None

10a

Jackhammers and handheld powered chipping tools when used outdoors

• Use tool with water delivery system that supplies a continuous stream or spray of water at the point of impact.

None APF 10

10b

Jackhammers and handheld powered chipping tools when used indoors or in an enclosed area

• Use tool with water delivery system that supplies a continuous stream or spray of water at the point of impact. APF 10 APF 10

10c

Jackhammers and handheld powered chipping tools when used outdoors

• Use tool equipped with commercially available shroud and dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None APF 10

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RESPIRABLE CRYSTALLINE SILICA PROGRAM

Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift

• Dust collector must provide the air flow recommended by the tool manufacturer, or greater, and have a filter with 99% or greater efficiency and a filter-cleaning mechanism.

10d

Jackhammers and handheld powered chipping tools when used indoors or in an enclosed area

• Use tool equipped with commercially available shroud and dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide the air flow recommended by the tool manufacturer, or greater, and have a filter with 99% or greater efficiency and a filter-cleaning mechanism.

APF 10 APF 10

Handheld grinders for mortar removal (i.e., tuckpointing)

• Use grinder equipped with commercially available shroud and dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide 25 cubic feet per minute (cfm) or greater of airflow per inch of wheel diameter and have a filter with 99% or greater efficiency and a cyclonic pre-separator or filter-cleaning mechanism.

APF 10 APF 25

12a

Handheld grinders for uses other than mortar removal for tasks performed outdoors only

• Use grinder equipped with integrated water delivery system that continuously feeds water to the grinding surface.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None None

12b

Handheld grinders for uses other than mortar removal when used outdoors

• Use grinder equipped with commercially available shroud and dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide 25 cubic feet per minute (cfm) or greater of airflow per inch of wheel diameter and have a filter with 99% or greater efficiency and a cyclonic pre-separator or filter-cleaning mechanism.

None None

12c

Handheld grinders for uses other than mortar removal when used indoors or in an enclosed area

• Use grinder equipped with commercially available shroud and dust collection system.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None APF 10

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RESPIRABLE CRYSTALLINE SILICA PROGRAM

Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift

• Dust collector must provide 25 cubic feet per minute (cfm) or greater of airflow per inch of wheel diameter and have a filter with 99% or greater efficiency and a cyclonic pre-separator or filter-cleaning mechanism.

13a Walk-behind milling machines and floor grinders

• Use machine equipped with integrated water delivery system that continuously feeds water to the cutting surface.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

None None

13b Walk-behind milling machines and floor grinders

• Use machine equipped with dust collection system recommended by the manufacturer.

• Operate and maintain tool in accordance with manufacturer's instructions to minimize dust emissions.

• Dust collector must provide the air flow recommended by the manufacturer, or greater, and have a filter with 99% or greater efficiency and a filter-cleaning mechanism.

• When used indoors or in an enclosed area, use a HEPA-filtered vacuum to remove loose dust in between passes.

None None

Small drivable milling machines (less than half-lane)

• Use a machine equipped with supplemental water sprays designed to suppress dust.

• Water must be combined with a surfactant.

• Operate and maintain machine to minimize dust emissions.

None None

15a

Large drivable milling machines (half-lane and larger) for cuts of any depth on asphalt only

• Use machine equipped with exhaust ventilation on drum enclosure and supplemental water sprays designed to suppress dust.

• Operate and maintain machine to minimize dust emissions.

None None

15b

Large drivable milling machines (half-lane and larger) for cuts of four inches in depth or less on any substrate

• Use machine equipped with exhaust ventilation on drum enclosure and supplemental water sprays designed to suppress dust.

• Operate and maintain machine to minimize dust emissions.

None None

15c

Large drivable milling machines (half-lane and larger) for cuts of four inches in depth or less on any substrate

• Use a machine equipped with supplemental water spray designed to suppress dust.

• Water must be combined with a surfactant.

• Operate and maintain machine to minimize dust emissions.

None None

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Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift

16 Crushing machines

• Use equipment designed to deliver water spray or mist for dust suppression at crusher and other points where dust is generated (e.g., hoppers, conveyers, sieves/sizing or vibrating components, and discharge points).

• Operate and maintain machine in accordance with manufacturer's instructions to minimize dust emissions.

• Use a ventilated booth that provides fresh, climate-controlled air to the operator, or a remote control station.

None None

17a

Heavy equipment and utility vehicles used to abrade or fracture silica-containing materials (e.g., hoe-ramming, rock ripping) or used during demolition activities involving silica-containing materials

• Operate equipment from within an enclosed cab.

None None

17b

Heavy equipment and utility vehicles used to abrade or fracture silica-containing materials (e.g., hoe-ramming, rock ripping) or used during demolition activities involving silica-containing materials

• When employees outside of the cab are engaged in the task, apply water and/or dust suppressants as necessary to minimize dust emissions.

None None

18a

Heavy equipment and utility vehicles for tasks such as grading and excavating but not including demolishing, abrading, or fracturing silica-containing materials

• Apply water and/or dust suppressants as necessary to minimize dust emissions.

None None

18b

Heavy equipment and utility vehicles for tasks such as grading and excavating but not including demolishing, abrading, or fracturing

• When the equipment operator is the only employee engaged in the task, operate equipment from within an enclosed cab. None None

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Construction Task or Equipment Operation

Engineering and Work Practice Control Methods

Required Respiratory Protection

≤ 4 hours/shift

>4 hours/shift silica-containing materials

When implementing the control measures specified in Table 1, Breinholt Contracting Co., Inc.

shall:

• For tasks performed indoors or in enclosed areas, provide a means of exhaust as needed to minimize the accumulation of visible airborne dust;

• For tasks performed using wet methods, apply water at flow rates sufficient to minimize release of visible dust;

• For measures implemented that include an enclosed cab or booth, ensure that the enclosed cab or booth:

o Is maintained as free as practicable from settled dust;

o Has door seals and closing mechanisms that work properly;

o Has gaskets and seals that are in good condition and working properly;

o Is under positive pressure maintained through continuous delivery of fresh air;

o Has intake air that is filtered through a filter that is 95% efficient in the 0.3-10.0 μm range (e.g., MERV-16 or better); and o Has heating and cooling capabilities.

• Where an employee performs more than one task included on OSHA’s Construction Standard Table 1 during the course of a shift, and the total duration of all tasks combined is more than four hours, the required respiratory protection for each task is the respiratory protection specified for more than four hours per shift. If the total duration of all tasks on Table 1 combined is less than four hours, the required respiratory protection for each task is the respiratory protection specified for less than four hours per shift.

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Alternative Exposure Control Methods

Alternative Exposure Control Methods apply for tasks not listed in OSHA’s Construction Standard Table 1, or where Breinholt Contracting Co., Inc. cannot not fully and properly implement the engineering controls, work practices, and respiratory protection described in Table 1.

First, Breinholt Contracting Co., Inc. will assess the exposure of each employee who is or may reasonably be expected to be exposed to Respirable Crystalline Silica at or above the Action Level in accordance with either the Performance Option or the Scheduled Monitoring Option.

• Performance Option – Breinholt Contracting Co., Inc. will assess the 8-hour TWA exposure for each employee on the basis of any combination of air monitoring data or objective data sufficient to accurately characterize employee exposures to Respirable Crystalline Silica.

• Scheduled Monitoring Option:

o Breinholt Contracting Co., Inc. will perform initial monitoring to assess the 8-hour TWA exposure for each employee on the basis of one or more personal breathing zone air samples that reflect the exposures of employees on each shift, for each job classification, and in each work area. Where several employees perform the same tasks on the same shift and in the same work area, Breinholt Contracting Co., Inc.

will plan to monitor a representative fraction of these employees. When using representative monitoring, Breinholt Contracting Co., Inc. will sample the employee(s) who are expected to have the highest exposure to Respirable Crystalline Silica.

o If initial monitoring indicates that employee exposures are below the Action Level, Breinholt Contracting Co., Inc. will probably discontinue monitoring for those employees whose exposures are represented by such monitoring.

o Where the most recent exposure monitoring indicates that employee exposures are at or above the Action Level but at or below the PEL, Breinholt Contracting Co., Inc.

will repeat such monitoring within six months of the most recent monitoring.

o Where the most recent exposure monitoring indicates that employee exposures are above the PEL, Breinholt Contracting Co., Inc. will repeat such monitoring within three months of the most recent monitoring.

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o Where the most recent (non-initial) exposure monitoring indicates that employee exposures are below the Action Level, Breinholt Contracting Co., Inc. will repeat such monitoring within six months of the most recent monitoring until two consecutive measurements, taken seven or more days apart, are below the Action Level, at which time Breinholt Contracting Co., Inc. will probably discontinue monitoring for those employees whose exposures are represented by such monitoring, except when a reassessment is required. Breinholt Contracting Co., Inc. will reassess exposures whenever a change in the production, process, control equipment, personnel, or work practices may reasonably be expected to result in new or additional exposures at or above the Action Level, or when Breinholt Contracting Co., Inc. has any reason to believe that new or additional exposures at or above the Action Level have occurred.

Breinholt Contracting Co., Inc. will ensure that all Respirable Crystalline Silica samples taken to satisfy the monitoring requirements of this program and OSHA are collected by a qualified individual (i.e. a Certified Industrial Hygienist) and the samples are evaluated by a qualified laboratory (i.e. accredited to ANS/ISO/IEC Standard 17025:2005 with respect to Crystalline Silica analyses by a body that is compliant with ISO/IEC Standard 17011:2004 for implementation of quality assessment programs).

Within five working days after completing an exposure assessment, Breinholt Contracting Co., Inc. will individually notify each affected employee in writing of the results of that assessment or post the results in an appropriate location accessible to all affected employees.

Whenever an exposure assessment indicates that employee exposure is above the PEL, Breinholt Contracting Co., Inc. will describe in the written notification the corrective action being taken to reduce employee exposure to or below the PEL.

Where air monitoring is performed, Breinholt Contracting Co., Inc. will provide affected employees or their designated representatives an opportunity to observe any monitoring of employee exposure to Respirable Crystalline Silica. When observation of monitoring requires entry into an area where the use of protective clothing or equipment is required for any workplace hazard, Breinholt Contracting Co., Inc. will provide the observer with protective clothing and equipment at no cost and shall ensure that the observer uses such clothing and equipment.

Once air monitoring has been performed, Breinholt Contracting Co., Inc. will determine its method of compliance based on the monitoring data and the hierarchy of controls. Breinholt Contracting Co., Inc. will use engineering and work practice controls to reduce and maintain employee exposure to Respirable Crystalline Silica to or below the PEL, unless Breinholt Contracting Co., Inc. can demonstrate that such controls are not feasible. Wherever such

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feasible engineering and work practice controls are not sufficient to reduce employee exposure to or below the PEL, Breinholt Contracting Co., Inc. will nonetheless use them to reduce employee exposure to the lowest feasible level and shall supplement them with the use of respiratory protection.

In addition to the requirements of this program, Breinholt Contracting Co., Inc. will comply with other programs and OSHA standards (such as 29 CFR 1926.57 [Ventilation]), when applicable where abrasive blasting is conducted using Crystalline Silica-containing blasting agents, or where abrasive blasting is conducted on substrates that contain Crystalline Silica.

Control Methods

Breinholt Contracting Co., Inc. will provide control methods that are either consistent with Table 1 or otherwise minimize worker exposures to Silica. These exposure control methods can include engineering controls, work practices, and respiratory protection. Listed below are control methods to be used when Table 1 is not followed:

List and discuss control methods

Respiratory Protection

Where respiratory protection is required by this program, Breinholt Contracting Co., Inc. will provide each employee an appropriate respirator that complies with the requirements of the company’s Respiratory Protection Program and the OSHA Respiratory Protection Standard (29

CFR 1910.134).

Respiratory protection is required where specified by the OSHA Construction Standard Table 1, for tasks not listed in Table 1, or where the company has not fully and properly implemented the engineering controls, work practices, and respiratory protection described in Table 1.

Situations requiring respiratory protection include:

• Where exposures exceed the PEL during periods necessary to install or implement feasible engineering and work practice controls;

• Where exposures exceed the PEL during tasks, such as certain maintenance and repair tasks, for which engineering and work practice controls are not feasible; and

• During tasks for which an employer has implemented all feasible engineering and work practice controls and such controls are not sufficient to reduce exposures to or below the PEL.

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Housekeeping

Breinholt Contracting Co., Inc. does not allow dry sweeping or dry brushing where such activity could contribute to employee exposure to Respirable Crystalline Silica unless wet sweeping, HEPA-filtered vacuuming, or other methods that minimize the likelihood of exposure are not feasible.

Breinholt Contracting Co., Inc. does not allow compressed air to be used to clean clothing or surfaces where such activity could contribute to employee exposure to Respirable Crystalline Silica unless:

• The compressed air is used in conjunction with a ventilation system that effectively captures the dust cloud created by the compressed air; or

• No alternative method is feasible.

Written Exposure Control Plan

When employee exposure on a construction project is expected to be at or above the Action Level, a Written Exposure Control Plan (ECP) will be established and implemented. This ECP will contain at least the following elements:

• A description of the tasks in the workplace that involve exposure to Respirable Crystalline Silica;

• A description of the engineering controls, work practices, and respiratory protection used to limit employee exposure to Respirable Crystalline Silica for each task;

• A description of the housekeeping measures used to limit employee exposure to Respirable Crystalline Silica; and

• A description of the procedures used to restrict access to work areas, when necessary, to minimize the number of employees exposed to Respirable Crystalline Silica and their level of exposure, including exposures generated by other employers or sole proprietors.

The written ECP will designate a Competent Person to make frequent and regular inspections of job sites, materials, and equipment to ensure the ECP is implemented.

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The written ECP will be reviewed at least annually to evaluate the effectiveness of it and update it as necessary. Having said this, ECP’s are project specific and most project durations do not exceed a year. The written ECP will be readily available for examination and copying, upon request, to each employee covered by this program and/or ECP, their designated representatives, and OSHA.

Medical Surveillance

Medical surveillance will be made available for each employee who will be required to use a respirator for 30 or more days per year due to their Respirable Crystalline Silica exposure.

Medical surveillance (i.e. medical examinations and procedures) will be performed by a PLHCP and provided at no cost to the employee at a reasonable time and place.

Breinholt Contracting Co., Inc. will make available an initial (baseline) medical examination within 30 days after initial assignment, unless the employee has received a medical examination that meets the requirements of the OSHA Respirable Crystalline Silica Construction Standard within the last three years. The examination shall consist of:

• A medical and work history, with emphasis on past, present, and anticipated exposure to Respirable Crystalline Silica, dust, and other agents affecting the respiratory system in addition to any history of respiratory system dysfunction, including signs and symptoms of respiratory disease (e.g., shortness of breath, cough, wheezing), history of tuberculosis, and smoking status and history;

• A physical examination with special emphasis on the respiratory system;

• A chest X-ray (a single postero-anterior radiographic projection or radiograph of the chest at full inspiration recorded on either film [no less than 14 x 17 inches and no more than 16 x 17 inches] or digital radiography systems) interpreted and classified according to the International Labour Office (ILO) International Classification of Radiographs of Pneumoconiosis by a NIOSH-certified B Reader;

• A pulmonary function test to include forced vital capacity (FVC) and forced expiratory volume in one second (FEV1) and FEV1/FVC ratio, administered by a spirometry technician with a current certificate from a NIOSH-approved spirometry course;

• Testing for latent tuberculosis infection; and

• Any other tests deemed appropriate by the PLHCP.

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RESPIRABLE CRYSTALLINE SILICA PROGRAM

Breinholt Contracting Co., Inc. will make available medical examinations that include the aforementioned procedures (except testing for latent tuberculosis infection) at least every three years. If recommended by the PLHCP, periodic examinations can be more frequently than every three years.

Breinholt Contracting Co., Inc. will ensure that the examining PLHCP has a copy of the OSHA Respirable Crystalline Silica Construction Standard, this program, and the following information:

• A description of the employee's former, current, and anticipated duties as they relate to the employee's occupational exposure to Respirable Crystalline Silica;

• The employee's former, current, and anticipated levels of occupational exposure to Respirable Crystalline Silica;

• A description of any personal protective equipment (PPE) used or to be used by the employee, including when and for how long the employee has used or will use that equipment; and

• Information from records of employment-related medical examinations previously provided to the employee and currently within the control of Breinholt Contracting Co., Inc..

Breinholt Contracting Co., Inc. will ensure that the PLHCP explains to the employee the results of the medical examination and provides each employee with a written medical report within 30 days of each medical examination performed. The written report shall contain:

• A statement indicating the results of the medical examination, including any medical condition(s) that would place the employee at increased risk of material impairment to health from exposure to Respirable Crystalline Silica and any medical conditions that require further evaluation or treatment;

• Any recommended limitations on the employee's use of respirators;

• Any recommended limitations on the employee's exposure to Respirable Crystalline Silica; and;

• A statement that the employee should be examined by a Specialist if the chest X-ray is classified as 1/0 or higher by the B Reader, or if referral to a Specialist is otherwise deemed appropriate by the PLHCP.

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RESPIRABLE CRYSTALLINE SILICA PROGRAM

Breinholt Contracting Co., Inc. will also obtain a written medical opinion from the PLHCP within 30 days of the medical examination. The written opinion shall contain only the following in order to protect the employee’s privacy:

• The date of the examination;

• A statement that the examination has met the requirements of the OSHA Respirable Crystalline Silica Construction Standard; and

• Any recommended limitations on the employee's use of respirators.

If the employee provides written authorization, the written opinion shall also contain either or both of the following:

• Any recommended limitations on the employee's exposure to Respirable Crystalline Silica; and/or

• A statement that the employee should be examined by a Specialist if the chest X-ray is classified as 1/0 or higher by the B Reader, or if referral to a Specialist is otherwise deemed appropriate by the PLHCP.

If the PLHCP's written medical opinion indicates that an employee should be examined by a Specialist, Breinholt Contracting Co., Inc. will make available a medical examination by a Specialist within 30 days after receiving the PLHCP's written opinion. Breinholt Contracting Co., Inc. will ensure that the examining Specialist is provided with all of the information that the employer is obligated to provide to the PLHCP.

Breinholt Contracting Co., Inc. will ensure that the Specialist explains to the employee the results of the medical examination and provides each employee with a written medical report within 30 days of the examination. The written report will contain:

• A statement indicating the results of the medical examination, including any medical condition(s) that would place the employee at increased risk of material impairment to health from exposure to Respirable Crystalline Silica and any medical conditions that require further evaluation or treatment;

• Any recommended limitations on the employee's use of respirators; and

• Any recommended limitations on the employee's exposure to respirable crystalline Silica.

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RESPIRABLE CRYSTALLINE SILICA PROGRAM

In addition, Breinholt Contracting Co., Inc. will obtain a written opinion from the Specialist within 30 days of the medical examination. The written opinion shall contain the following:

• The date of the examination;

• Any recommended limitations on the employee's use of respirators; and

• If the employee provides written authorization, the written opinion shall also contain any recommended limitations on the employee's exposure to Respirable Crystalline Silica.

Hazard Communication

Breinholt Contracting Co., Inc. will include Respirable Crystalline Silica in the company’s Hazard Communication Program established to comply with the OSHA Hazard Communication Standard (29 CFR 1910.1200).

Breinholt Contracting Co., Inc. will ensure that each employee has access to labels on containers of Crystalline Silica and those containers respective Safety Data Sheets (SDS’s).

All employees will be trained in accordance with the provisions of the OSHA Hazard Communication Standard and the Training Section of this program. This training will cover concerns relating to cancer, lung effects, immune system effects, and kidney effects.

Breinholt Contracting Co., Inc. will ensure that each employee with the potential to be exposed at or above the Action Level for Respirable Crystalline Silica can demonstrate knowledge and understanding of at least the following:

• The health hazards associated with exposure to Respirable Crystalline Silica;

• Specific tasks in the workplace that could result in exposure to Respirable Crystalline Silica;

• Specific measures Breinholt Contracting Co., Inc. has implemented to protect employees from exposure to Respirable Crystalline Silica, including engineering controls, work practices, and respirators to be used;

• The contents of the OSHA Respirable Crystalline Silica Construction Standard;

• The identity of the Competent Person designated by Breinholt Contracting Co., Inc.; and

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• The purpose and a description of the company’s Medical Surveillance Program.

Breinholt Contracting Co., Inc. will make a copy of the OSHA Respirable Crystalline Silica Construction Standard readily available without cost to any employee who requests it.

Recordkeeping

Breinholt Contracting Co., Inc. will make and maintain an accurate record of all exposure measurements taken to assess employee exposure to Respirable Crystalline Silica. This record will include at least the following information:

• The date of measurement for each sample taken;

• The task monitored;

• Sampling and analytical methods used;

• Number, duration, and results of samples taken;

• Identity of the laboratory that performed the analysis;

• Type of personal protective equipment (PPE), such as respirators, worn by the employees monitored; and

• Name, social security number, and job classification of all employees represented by the monitoring, indicating which employees were actually monitored.

Breinholt Contracting Co., Inc. will ensure that exposure records are maintained and made available in accordance with 29 CFR 1910.1020. Exposure records will be kept for at least 30 years.

The employer shall make and maintain an accurate record of all objective data relied upon to comply with the requirements of the OSHA Respirable Crystalline Silica Construction Standard.

This record shall include at least the following information:

• The Crystalline Silica-containing material in question;

• The source of the objective data;

• The testing protocol and results of testing;

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• A description of the process, task, or activity on which the objective data were based;

and

• Other data relevant to the process, task, activity, material, or exposures on which the objective data were based.

Breinholt Contracting Co., Inc. will ensure that objective data are maintained and made available in accordance with 29 CFR 1910.1020. Objective data records will be kept for at least 30 years.

Breinholt Contracting Co., Inc. will make and maintain an accurate record for each employee enrolled in the Medical Surveillance portion of this program. The record shall include the following information about the employee:

• Name and social security number;

• A copy of the PLHCPs' and/or Specialists' written medical opinions; and

• A copy of the information provided to the PLHCPs and Specialists.

Breinholt Contracting Co., Inc. will ensure that medical records are maintained and made available in accordance with 29 CFR 1910.1020. Medical records will be kept under lock and key for at least the duration of employment plus 30 years. It is necessary to keep these records for extended periods because Silica-related diseases such as cancer often cannot be detected until several decades after exposure. However, if an employee works for an employer for less than one year, the employer does not have to keep the medical records after employment ends, as long as the employer gives those records to the employee.

PROGRAM EVALUATION

This program will be reviewed and evaluated on an annual basis by the Safety Department unless changes to operations, the OSHA Respirable Crystalline Silica Construction Standard (29 CFR 1926.1153), or another applicable OSHA Standard require an immediate re-validation of this program.

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APPENDICES

APPENDIX A - Written Exposure Control Plan (ECP) SEE NEXT PAGE

Written Exposure Control Plan 1926.1153 (g)

JOB NAME: (g)(4) COMPETENT PERSON: Art Reyes

JOB Address:

Parcel 7-12895 & 12898

3331 & 3345 W.

Monterosa St., Phoenix

EMPLOYEES PRESENT: TBD

(g)(1)(i) Description of Task HIGHLIGHT APPLICABLE TASKS PERFORMED

(c) TABLE 1: dust masks/MEDS required for these tasks only:

~handheld power saws (any blade diameter) indoors, and >4 hrs outdoors

~walk behind saws indoors

~jackhammers indoors or outdoors >4 hours

~handheld grinders for mortor removal (dust mask <4 hours or 1/2 face for >4 hours)

~handheld grinders for all other tasks indoors >4 hours

(c) TABLE 1: dust masks NOT REQUIRED for these tasks WITH PROPER ENGINEERING CONTROLS:

~stationary masonry saws

~handheld power saws cutting fiber-cement board 8" diameter blade

~walk behind saws outdoors or with water delivery system

~drivable saws outdoors

~rig-mounted core saws or drills

~handheld and stand-mounted drills

~dowel drilling rigs for concrete

~vehicle-mounted drilling rigs for rock/concrete

~jackhammers outdoors < 4 hours

~handheld grinders outdoors

~walk behind milling machines/floor grinders

~small drivable milling machines

~large drivable milling machines

~crushing machines

~hoe-rams

~heavy equipment (excavator/skidsteer)

(g)(1)(ii) Description of Engineering Controls, work practices, and respiratory protection used to limit employee exposure for each task:

see Table 1 for acceptable engineering controls and list here for each task performed on this project:

Operate equipment from within an enclosed cab.

When employees outside of the cab are engaged in the task, apply water and/or dust suppressants as necessary to minimize dust emissions.

(g)(h)(2) IF WORKING ON ABOVE TASKS THAT REQUIRE DUST MASKS, ARE MED EXAMS CURRENT (W/IN LAST 3 YEARS)? N/A

(d) AIR MONITORING REQUIRED IF not using dust mask and/or using ALTERNATE CONTROL MEASURES NOT LISTED IN TABLE 1

(g)(1)(iii) Description of housekeeping measures used to limit exposure:

NO DRY SWEEPING ALLOWED

NO COMPRESSED AIR WITHOUT PROPER VENTILATION SYSTEM

(g)(1)(iv) Description of procedures used to restrict access:

Keep gates closed

APPENDIX A

PURPOSE
SCOPE
RESPONSIBILITIES
Safety Department
Project Manager:
Competent Person and Superintendent/Foreman
Employees:
DEFINITIONS
REQUIREMENTS
Specified Exposure Control Methods
Alternative Exposure Control Methods
Control Methods
Respiratory Protection
Written Exposure Control Plan
Medical Surveillance
Hazard Communication
Recordkeeping
PROGRAM EVALUATION
APPENDICES

File details come from the government source that posted it. Updated .