B08_ATCH_2_DRAWINGS.pdf
PDF 149 KB Posted
- Solicitation number
- 140G0125Q0172
About this file
The document is a technical drawing set for battery cables, specifically detailing three interconnected diagrams for a Battery Cable, Parallel Harness, and Pigtail Cable for the U.S. Geological Survey's Water Resources Division. The drawings provide precise engineering specifications including wire colors (red and black), connector types, crimping details, and cable length variations ranging from 6.0 to 36.0 inches with tight tolerances. The technical drawings include detailed views (View A-A, Detail B), wiring diagrams, and a tabulation box showing different cable length configurations.
The drawings are part of a small business set-aside solicitation (RFQ 140G0125Q0172) for battery cable delivery to Tuscaloosa, AL, with a 90-day delivery timeline. The solicitation is scheduled for release on 7/18/2025, with written quotes due 7/28/2025 at 11:00 AM ED. Potential vendors must be registered in SAM.gov, fall under NAICS code 335931 with a size standard of 600 employees, and anticipate a contract award date of 9/01/2025. Vendors can submit questions to Cynthia Nicanor at cnicanor@usgs.gov before 7/22/2025 at 11:00 AM ED.
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Other files
| File | Type | Posted |
|---|---|---|
| Sol_140G0125Q0172.pdf | ||
| B08_ATCH_3_WORKMANSHIP.pdf | ||
| B08_ATCH_1_SPECIFICATIONS.pdf |
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Text version
DETAIL B
2-PLCS
VIEW A-A
NOTES:
1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.
2 POWER CONNECTOR, ITEM 1 , TO BE SUPPLIED
BY USGS/HIF. STRIP OUTER JACKET BACK 1.5 [38]
WHERE INDICATED. NO STRIPPING OF RED OR
BLACK INSULATION REQUIRED BEFORE
INSTALLING ITEM 1 . NOTE ORIENTATION OF
ITEM 1 DURING ASSEMBLY. WIRES ARE
INSERTED FROM REAR, AS SHOWN IN VIEW A-A.
SPECIAL INSERTION TOOL REQUIRED FOR
INSTALLING WIRES INTO ITEM 1 .
3 STRIP OUTER JACKET BACK 6.0 [152] WHERE
INDICATED. STRIP WIRE INSULATION BACK .3 [8].
DOUBLE CRIMP ITEMS 3 AND 4 ONTO WIRE
ENDS SECURELY, SEE DETAIL B. ITEM 3 IS
BEING USED TO FACILITATE SAFETY (COLOR
CODE). CARE SHOULD BE TAKEN TO INSURE A
SECURE CONNECTION.
4 SUGGESTED SOURCE OF SUPPLY:
a) ALPHA WIRE CORP.
711 LIDERWOOD AVE
ELIZABETH, NJ 07207
P/N: 1131C
b) 3M, ELECTRICAL PRODUCTS DIV.
6801 RIVER PLACE BLVD.
AUSTIN, TX 78726
P/N: MNGI14-250DFI; MNGI18-250DFI
63 [1.6] µm THIRD ANGLE PROJECTION
METRIC CONVERSION
DECIMAL [mm]
X.XX.XXX
.X X
X.X.XX
SURFACE FINISH:
ANGLES
1/16FRACTIONS
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ARE IN INCHES AND INCLUDE PLATING
DECIMAL TOLERANCE [mm] = 0.13
= 1.6 = 0.8 = 0.38
.XXX .005
.XX .015
.X .030
- DO NOT SCALE THIS DRAWING -
UNITED STATES DEPARTMENT OF THE INTERIOR
GEOLOGICAL SURVEY - WATER RESOURCES DIVISION
PARTS LIST
NOTESDESCRIPTION
NO. REQ'D
APPROVALS
REVISION-DESCRIPTIONLTR. DATE
DATE
SCALE
TITLE
MATERIAL
SIZE DWG. NO. REV.
ITEM SH. QTY.
NO. SIZE DRAWING/PART NO. REQD.
DRAFTING CHECK:
DRAWN BY:
DESIGN CHECK:
DESIGN APPROVAL:
C
1/2
NIKKI DENTON
HRN/EJN
ED PARROZZO
BATTERY CABLE
0466001NONE -
9/21/10 3-1-12
REVISED AND REDRAWN
9/21/10
TERMINAL, FEMALE DISCONNECT, CRIMP TYPE,
22-18 AWG, .250 TAB SIZE, FULLY INSULATED
1MNGI18-250DFI 4
TERMINAL, FEMALE DISCONNECT, CRIMP TYPE,
16-14 AWG, .250 TAB SIZE, FULLY INSULATED
1MNGI14-250DFI 3
CABLE, 2 CONDUCTOR, 18 AWG, UNSHIELDED,
12.0 [304] LONG
11131C 2
IDC POWER CONNECTOR (METHODE)10670001C1
A A
RED
BLK
BLK
RED
DOUBLE CRIMP
REF
REF
OR
SEE DETAIL B
4 a
4 b
4 b
2 3
FRONT SURFACE
SEE DETAIL B
OPEN
FRONT SURFACE
REF REF
DETAIL A
3-PLCS
NOTES:
1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.
2 POWER CONNECTOR, ITEM 1 , TO BE SUPPLIED
BY USGS/HIF. STRIP OUTER JACKET BACK 1.5 [38]
WHERE INDICATED. NO STRIPPING OF RED OR
BLACK INSULATION REQUIRED BEFORE
INSTALLING ITEM 1 . NOTE ORIENTATION OF
ITEM 1 DURING ASSEMBLY. WIRES ARE
INSERTED FROM REAR, AS SHOWN IN DETAIL A.
SPECIAL INSERTION TOOL REQUIRED FOR
INSTALLING WIRES INTO ITEM 1 .
3 STRIP OUTER JACKET BACK 2.0 [51] WHERE
INDICATED. STRIP RED AND BLACK WIRE
INSULATION BACK .6 [15], THEN TWIST ALL RED
WIRES TOGETHER AND ALL BLACK WIRES
TOGETHER. SECURELY CRIMP ITEM 3 IN PLACE
AS SHOWN, ONTO WIRES. SPECIAL TOOL
REQUIRED TO INSTALL ITEM 3 , SEE NOTE 4b.
4 SUGGESTED SOURCE OF SUPPLY:
a) ALPHA WIRE CORP.
711 LIDGERWOOD AVE
ELIZABETH, NJ 07207
P/N: 1131C
b) AMP, INC. (TYCO ELECTRONICS)
P.O. BOX 3608
HARRISBURG, PA 17105
P/N; 34865 (HAND TOOL 45324 CC)
63 [1.6] µm THIRD ANGLE PROJECTION
METRIC CONVERSION
DECIMAL [mm]
X.XX.XXX
.X X
X.X.XX
SURFACE FINISH:
ANGLES
1/16FRACTIONS
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ARE IN INCHES AND INCLUDE PLATING
DECIMAL TOLERANCE [mm] = 0.13
= 1.6 = 0.8 = 0.38
.XXX .005
.XX .015
.X .030
- DO NOT SCALE THIS DRAWING -
UNITED STATES DEPARTMENT OF THE INTERIOR
GEOLOGICAL SURVEY - WATER RESOURCES DIVISION
PARTS LIST
NOTESDESCRIPTION
NO. REQ'D
APPROVALS
REVISION-DESCRIPTIONLTR. DATE
DATE
SCALE
TITLE
MATERIAL
SIZE DWG. NO. REV.
ITEM SH. QTY.
NO. SIZE DRAWING/PART NO. REQD.
DRAFTING CHECK:
DRAWN BY:
DESIGN CHECK:
DESIGN APPROVAL:
D
1/2
NIKKI DENTON
HRM/EJN
PARALLEL HARNESS
0467001NONE -
12-13-10
12-13-10
SPLICE, WIRE, CLOSED END, CRIMP-ON,
22-10 AWG
234865 3
CABLE, 2 CONDUCTOR, 18 AWG, UNSHIELDED,
PVC JACKET, 8.0 [203] LG
31131C 2
IDC POWER CONNECTOR (METHODE)30670001C1
WIRING DIAGRAM
BLK
BLK
RED
RED
BLK
RED
SEE DETAIL A
SEE DETAIL A
SEE DETAIL A
FRONT SURFACE
FRONT SURFACE
FRONT SURFACE
RED
BLK
RED
BLK
RED
BLK
OPEN
FRONT SURFACE
REF
REF
4 b
4 a
VIEW A-A
DETAIL B
2-PLCS
NOTES:
1. DIMENSIONS IN BRACKETS ARE IN MILLIMETERS.
2 CABLE LENGTH TO BE SPECIFIED IN PROCUREMENT
CONTRACT. SEE TABULATION BOX FOR REQUIRED
CABLE LENGTH.
3 POWER CONNECTOR, ITEM 1 , TO BE SUPPLIED BY
USGS/HIF. STRIP OUTER JACKET BACK 1.5 [38] WHERE
INDICATED. NO STRIPPING OF RED OR BLACK
INSULATION REQUIRED BEFORE INSTALLING ITEM 1 .
NOTE ORIENTATION OF ITEM 1 DURING ASSEMBLY.
WIRES ARE INSERTED FROM REAR, AS SHOWN IN
VIEW A-A. SPECIAL INSERTION TOOL REQUIRED FOR
INSTALLING WIRES INTO ITEM 1 .
4 STRIP OUTER JACKET BACK 1.5 [38], WHERE INDICATED.
STRIP RED AND BLACK WIRES BACK .3 [8]. CRIMP AND
SOLDER ITEM 3 ONTO WIRE ENDS SECURELY. SEE
DETAIL B.
5 SOLDER ALL CONNECTIONS PER USGS/HIF
SPECIFICATION HIF-S-04, USING ITEM 4 .
6 SUGGESTED SOURCE OF SUPPLY:
a) ALPHA WIRE CORP.
711 LIDGERWOOD AVE
ELIZABETH, NJ 07207
P/N: 1131C
b) 3M, ELECTRICAL PRODUCTS DIV.
6801 RIVER PLACE BLVD.
AUSTIN, TX 78726
P/N: MNG18-10R/L
63 [1.6] µm THIRD ANGLE PROJECTION
METRIC CONVERSION
DECIMAL [mm]
X.XX.XXX
.X X
X.X.XX
SURFACE FINISH:
ANGLES
1/16FRACTIONS
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ARE IN INCHES AND INCLUDE PLATING
DECIMAL TOLERANCE [mm] = 0.13
= 1.6 = 0.8 = 0.38
.XXX .005
.XX .015
.X .030
- DO NOT SCALE THIS DRAWING -
UNITED STATES DEPARTMENT OF THE INTERIOR
GEOLOGICAL SURVEY - WATER RESOURCES DIVISION
PARTS LIST
NOTESDESCRIPTION
NO. REQ'D
APPROVALS
REVISION-DESCRIPTIONLTR. DATE
DATE
SCALE
TITLE
MATERIAL
SIZE DWG. NO. REV.
ITEM SH. QTY.
NO. SIZE DRAWING/PART NO. REQD.
DRAFTING CHECK:
DRAWN BY:
DESIGN CHECK:
DESIGN APPROVAL:
C
1/2
NIKKI DENTON
HRM/EJN
PIGTAIL CABLE
0468001NONE -
10-20-10
10-20-10
A A
SOLDER, TIN-LEAD ALLOYA/R 4
TERMINAL, RING, CRIMP-ON, 22-18 AWG,
#10 STUD SIZE
1MNG18-10R/L 3
CABLE, 2 CONDUCTOR, 18 AWG, UNSHIELDED11131C 2
IDC POWER CONNECTOR (METHODE)10670001C1
OPEN
FRONT SURFACE
DOUBLE CRIMP
APPLY AFTER
CRIMPING
BLK
RED
BLK
RED
TABULATION BOX
DASH No. CABLE LENGTH
-1 6.0 .2 [152 5] -2 12.0 .2 [304 5] -3 24.0 .2 [609 5] -4 36.0 .2 [914 5]
REF REF
REF
SEE DETAIL B
REF
3 4
6 b
6 a
FRONT SURFACE
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