Attachment D.pdf

SCDOT Qualified Product Policy 15 1

SOUTH CAROLINA DEPARTMENT OF TRANSPORTATION

Drainage Structure Miscellaneous Components (See also QPL14 for precast drainage structure components)

This policy covers the material and loading requirements for miscellaneous drainage structure components not covered on Qualified Product List 14, including frames, risers, grates, hoods, rings, covers, riser rings, and steps. This list is to assist contractors in finding available products and does not indicate SCDOT design approval.

[G] Heavy Duty Gray Cast Iron (uncoated):

All gray iron castings shall be manufactured in accordance with AASHTO M 105, Class 35B. They shall be smooth and thoroughly cleaned by shot blasting. Machine contact surfaces when necessary. Unless light duty is specified on the Standard Drawing, proof load test in accordance with AASHTO M 306, with a proof loading test rating that exceeds 40,000 lbs.

[D] Heavy Duty Ductile Cast Iron (uncoated):

All ductile iron castings shall be manufactured in accordance with ASTM A 536. They shall be smooth and thoroughly cleaned by shot blasting. Machine contact surfaces when necessary. Proof load test in accordance with AASHTO M 306, with a proof loading test rating that exceeds 40,000 lbs.

[S] Heavy Duty Structural Steel (galvanized or powder coated):

Structural Steel frames, grates, and covers shall conform to the requirements of AASHTO M 270, Grade 36 minimum. Proof load test in accordance with AASHTO M 306, with a proof loading test rating that exceeds 40,000 lbs. Use only galvanized structural steel as an alternate to heavy duty cast iron sections when custom opening size (bicycle, ADA, or utility) grates are specified. Detail overall grate geometry and contact surfaces equal to the cast iron system. Circular steel risers may be adjustable.

[T] Ductile Cast Iron Heavy Duty Trench Drains (uncoated):

All ductile iron castings shall be manufactured in accordance with ASTM A 536. They shall be smooth and thoroughly cleaned by shot blasting. Proof load test all ductile iron trench drains to AASHTO M306 40,000 proof loading.

[L] Light Duty Gray Cast Iron (uncoated):

Manufacture as described above for gray cast iron. Light duty, out-of-traffic items only shall meet specifications given in AASHTO M 306, with a proof loading test rating that exceeds the federal specification CID A-A-60005 for 25000 lbs.

[P] Light Duty Steel Pipe Grate (powder coated or painted):

Pipe Steel frames, grates, and covers shall conform to the requirements of AASHTO M 270, Grade 36 minimum. Proof load test in accordance with AASHTO M 306, with a proof loading test rating that exceeds 25,000 lbs.

Preformed or Molded Trench Drain:

The preformed trench drain shall be manufactured using [C] polyester polymer concrete or [H] high density polyethylene with carbon black UV Inhibitor. [M] Molded trench train systems must form a smooth hydraulic channel consistent with the standard drawings. Provide trench drain system that transfers loading requirements listed in (T) above from the grate and frame directly into surrounding concrete. All trench drain system must be fabricated with an internal clear width in the channel equal to or greater than the specified width show on the Standard Drawings and pay items. Preformed trench drains shall conform to ASTM test method specified below:

SCDOT Qualified Product Policy 15 2

Polymer Concrete Property ASTM Test Method Value

Tensile Strength, PSI C307 1,200 Min.

Compressive Strength, PSI C579 12,000 Min.

Bending Strength, PSI C580 2,000 Min.

Moisture Absorption, % C140 0.5% Max.

Chemical Resistance C267 Pass Freeze/Thaw, # of cycles w/o weight loss C666 1,600 Min.

High Density Polyethylene

Density (g /cc) D-1505 .934 - .935

Melt Index (g /10min) D-1238 5 - 10 Flexural Modulus (ksi) D-790 40,000 - 50,000

Tensile Strength @ yield, 2”/minute (psi)

D-638

1,200 - 2,000

Elongation @ Break 2”/minute %

D-638 10

Hydrostatic Design Basis D-2837 Not Pressure Rated Tensile Impact Strength ft-lb/in^2 D-256 0.70 - 0.80

Load rating H-25 exceeds Salt Resistance 1000 hrs No rust

Expanded Polypropylene

Density (pcf) D-3575 1.6 - 3.7

Tensile Strength (psi) D-3575

22 - 28

Tensile Elongation % D-3575 12 - 15

Load Rating H-25 exceeds

SCDOT Qualified Product Policy 15 3

Copolymer Polypropylene Coated Steel Ladder Steps:

Manufactured ladder steps shall conform to ASTM C 478, AASHTO M 199 section 16, and OSHA requirements.

Manhole Riser Ring:

Manufactured riser rings shall conform to ASTM D 3575, D 2240, and a proof load test rating that exceeds AASHTO M 306 section 6.

[0] Uncoated Surfaces:

Uncoated surfaces must be corrosion and UV resistant. Uncoated materials must be inherently stable in wet environments or develop a stable patina.

[1] Galvanized Surfaces:

Seal or otherwise prepare all welds as required for galvanizing process. Galvanize in accordance with

AASHTO M 111.

[2] Powder Coated Surfaces:

Powder coat surfaces with two coats of super durable powder applied in accordance with powder manufacturer’s specifications. Color black unless otherwise specified.

[3] Painted Surfaces:

Prepare all surfaces in accordance with paint manufacturer’s specifications. Paint with two coats of marine epoxy paint. Color black unless otherwise specified.

All drainage structure components shall meet the specifications and dimensions given on SCDOT Standard Drawings and Standard Specifications. All manufacturing and fabrication shall occur in the United States of America. The frames, grates, hoods, rings, and covers shall be designed to be interchangeable with other corresponding pieces shown on the SCDOT Standard Drawing.

Submittals:

To be added and retained on the Qualified Product List 15 as a qualified manufacturer, provide the following documentation:

1. Load test results showing compliance with loading standards indicated in this qualified product policy

2. Product Information Form QPL15DSMC for Drainage Structure Misc Components

3. For each item, provide

- .pdf and 1:1 scale CAD drawings (.dwg,.dxf, or .dgn only)

- statement indicating where the item is to be fabricated (if different than plant location indicated on form)

- material specification (Specify in brackets [] by each part #, the Material and Surface treatment used with these letters and numbers indicated above.)

Examples: Gray Cast Iron, uncoated = [G0] Steel, galvanized = [S1] Ductile Cast Iron, Powder coated = [D2]

- manufacturer's installation specification

4. A signed statement (required biennially by October 1, even numbered years) indicating conformance to SCDOT Standard Drawings, load testing described in this policy, and that no changes have been made to the item.

SCDOT Qualified Product Policy 15 4

Resubmit all required information,

- if changes have been made to the drainage structure component

- if fabrication facility is relocated

- if ownership changes and production is impacted

- if manufacturer's installation instructions or drawings are changed

Resubmit page 1 of form QPL15DSMC if manufacturer contact information changes.

Submit the above items to:

Henry Cross, P.E.

SCDOT - Preconstruction Support 955 Park Street Room 409 Columbia, SC 29201 d8designstandards@scdot.org fax (803) 737-0608

If requested by the department, third party suppliers shall provide documentation to verify that the products were manufactured by a source listed on QPL 15.

SCDOT Qualified Product Policy 15 5

Schedule:

Grandfathered Items:

SCDOT will continue to list products and manufacturers formerly included on QPL45 and QPL48.

Manufacturers for these items must submit required documentation by September 1, 2016 in order to remain on QPL15.

Beginning October 1, 2016:

Contractors shall use only item listed for and produced by manufacturers listed on QPL 15.

SCDOT Purchase orders for inventory should reference only parts listed on QPL 15.

Existing in-house inventory may be installed until depleted (no date restriction.)

SCDOT Qualified Product Policy 15 6

Product Information Form QPL15DSMC Miscellaneous Drainage Structure Components

Manufacturer Name: ________________________________________

Company Website: ________________________________________

Plant Address: ________________________________________

City, State, Postal Code: ________________________________________

Contact Name: ________________________________________

Contact Email: ________________________________________

Phone Number: ________________________________________

Fax Number: ________________________________________

Contact Signature/date: ________________________________________

Contact Mail (if different): ________________________________________

Contact Mail C,S,P (if different): ________________________________________

The company above wishes to be included on Qualified Product List 15 for the items checked below.

We understand that the items checked will be placed on QPL 15 and agree to comply with the SCDOT Standard Drawings and Specifications. It will be the manufacture’s responsibility to make sure that the information listed on QPL 15 is up-to-date. When needed please complete an updated Product Information Form if any information listed on QPL 15 has changed.

LIGHT DUTY

Light Duty Manhole STD. DRAWING PART NUMBER _____ Ring 719-510-02 _____________________ _____ Cover 719-510-01 _____________________ _____ Assembly 719-510-XX _____________________

LD Pipe Steel DI Type 112 a STD. DRAWING PART NUMBER _____ Angle Frame 719-112-02 _____________________ _____ Pipe Grate 719-112-02 _____________________ _____ Assembly 719-112-02 _____________________ a Drop Inlet Type 112 is scheduled for redesign in late 2016 – early 2017. SCDOT will contact manufacturers once redesign is complete.

SCDOT Qualified Product Policy 15 7

Contact Signature/date: ________________________________________

LIGHT DUTY

LD 18” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Angle Frame 719-615-00 [__ __]________________ ______________ _____ Pipe Grate 719-615-00 [__ __]________________ ______________ _____ Assembly 719-615-00 [__ __]________________ ______________

LD 24” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Angle Frame 719-615-00 [__ __]________________ ______________

LD 30” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

LD 36” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

LD 42” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

LD 48” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

LD 54” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Pipe Grate 719-615-00 [__ __]________________ ______________ _____ Assembly 719-615-00 [__ __]________________ ______________

LD 60” Pipe Safety Grate STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Angle Frame 719-615-00 [__ __]________________ ______________

SCDOT Qualified Product Policy 15 8

HEAVY DUTY

HD Catch Basin Type 1 STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Frame 719-001-04 [__ __]________________ ______________ _____ Grate 719-001-05 [__ __]________________ ______________ _____ Hood 719-001-05 [__ __]________________ ______________ _____ Assembly [__ __]________________ ______________

HD Catch Basin Type 15b STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Frame 719-015-02 [__ __]________________ ______________ _____ Grate (buy in pairs only) 719-015-02 [__ __]________________ ______________ _____ Assembly [__ __]________________ ______________ _____ Custom Steel Riser [__ __]________________ ______________ bCatch Basin Type 15 has been replaced by Catch Basin Type 25. Confirm usage before supplying.

HD Catch Basin Type 25 STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Frame 719-025-03 [__ __]________________ ______________ _____ 2” Riser 719-025-03 [__ __]________________ ______________ _____ 3” Riser 719-025-03 [__ __]________________ ______________ _____ Grate 719-025-04 [__ __]________________ ______________ _____ Assembly [__ __]________________ ______________ _____ Custom Steel Riser [__ __]________________ ______________ _____ Custom Steel Grate [__ __]________________ ______________

HD Drop Inlet 2X2 STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Frame 719-105-01 [__ __]________________ ______________ _____ Grate 719-105-01 [__ __]________________ ______________ _____ Assembly [__ __]________________ ______________ _____ 2" Riser [__ __]________________ ______________ _____ 3" Riser [__ __]________________ ______________

HD Drop Inlet 2X3 STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Frame 719-110-01 [__ __]________________ ______________ _____ Grate 719-110-01 [__ __]________________ ______________ _____ Assembly [__ __]________________ ______________

HD Drop Inlet Type 125 Bicycle STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Alt. Steel Bicycle Grate 719-125-XX [__ __]________________ ______________

Heavy Duty Manhole STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Ring 719-505-03 [__ __]________________ ______________ _____ Cover 719-505-04 [__ __]________________ ______________ _____ Assembly 719-505-XX [__ __]________________ ______________

SCDOT Qualified Product Policy 15 9

TRENCH DRAINS

4" Trench Drain STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Ductile Frame 719-205-XX [__ __]________________ ______________ _____ Ductile Grate 719-205-XX [__ __]________________ ______________ _____ 4" Span Polymer Trench 719-205-XX [__ __]________________ ______________ _____ 4" Span HDPE Trench 719-205-XX [__ __]________________ ______________

12" Trench Drain STD. DRAWING [MAT]PART NUMBER BOLT/LOCK?

_____ Ductile Frame 719-215-XX [__ __]________________ ______________ _____ Ductile Grate 719-215-XX [__ __]________________ ______________ _____ 12" Span Polymer Trench 719-215-XX [__ __]________________ ______________ _____ 12" Span HDPE Trench 719-215-XX [__ __]________________ ______________

ACCESS DEVICES

Copolymer Step STD. DRAWING [MAT]PART NUMBER _____ Step 719-550-00 [__ __]________________

OTHER DRAINAGE COMPONENTS

Indicate Manhole Riser Ring/s: (size/s in inches) [MAT]PART NUMBER

[MAT]PART NUMBER