Attachment C- Stafford #8 PM Volume 2.pdf
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- Attached to
- IFB 26141 - Fire & Rescue Station 8
- Solicitation number
- IFB-122139
- Issued by
- Stafford County, Virginia
About this file
This document is a Project Manager Volume 2 attachment related to the construction of Stafford County Fire & Rescue Station 8 in Rock Hill, Virginia, submitted under IFB 26141. The project involves the construction of a new fire and rescue station facility. Bids will only be accepted from contractors prequalified under RFQu 26073. The document serves as a technical specification and project management resource for qualified bidders, providing detailed information necessary for bid preparation and project execution. Specific response dates, due dates, site visit requirements, and bidder meetings should be referenced in the primary IFB documents, as this attachment focuses on project management and technical parameters rather than procurement timeline details.
The project is funded through Stafford County and represents capital infrastructure investment in emergency services facilities. Pricing terms, cost breakdowns, and detailed budget information would be contained in the primary IFB documents and bid submission requirements. This attachment functions as supporting documentation to establish project scope, technical requirements, and management protocols for the construction of the station facility. Interested parties must verify their prequalification status under RFQu 26073 before submitting bids, and all bidding requirements, pricing structures, and award criteria should be confirmed through the complete IFB 26141 documentation package.
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Stafford Fire and Rescue Station #8 Stafford County, Virginia
PROJECT MANUAL
Volume 2 | Divisions 21 – 33
Bid Submission
May 8, 2026
BOARMAN KROOS VOGEL GROUP, INC.
Minneapolis | Chicago | Washington DC | Dallas
Architecture/Engineering/Interior Design/Landscape
1054 31st Street NW Canal Square, Suite 410 Washington DC 20007
(202) 595-3173
BKV Commission No. 2540.03 © 2026
This page intentionally left blank.
Stafford County, Virginia
CERTIFICATIONS
Bid Submission
May 8, 2026
BOARMAN KROOS VOGEL GROUP, INC.
Minneapolis | Chicago | Washington DC | Dallas
Architecture/Engineering/Interior Design/Landscape
1054 31st Street NW Canal Square, Suite 410 Washington DC 20007
(202) 595-3173
BKV Commission No. 2540.03 © 2026
XX/XX/XXXX4/22/26
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Stafford Fire and Rescue Station #8 Table of Contents - Volume 2
2540.03 - Bid Submission 20 21 02 - 1
SECTION 20 21 02
TABLE OF CONTENTS
Bid Submission | May 8, 2026
COVER AND TABLE OF CONTENTS - VOLUME 2
20 01 01 - Project Title Page - Volume 2 20 01 05 - Project Title Page - Certifications 20 21 02 - Table of Contents - Volume 2
DIVISION 21 — FIRE SUPPRESSION
21 05 00 - Common Work Results for Fire Suppression 21 05 48 - Vibration and Seismic Controls for Fire Suppression System and Equipment 21 05 53 - Identification for Fire Suppression Piping and Equipment 21 13 13 - Wet-Pipe Fire-Suppression Systems 21 32 13 - Electric-Drive, Vertical-Turbine Fire Pumps
DIVISION 22 — PLUMBING
22 05 00 - Common Work Results for Plumbing 22 05 13 - Common Motor Requirements for Plumbing Equipment 22 05 19 - Meters and Gages for Plumbing Piping 22 05 23 - General-Duty Valves for Plumbing Piping 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment 22 05 48 - Vibration and Seismic Controls for Plumbing Piping and Equipment 22 05 53 - Identification for Plumbing Piping and Equipment 22 07 00 - Plumbing Insulation 22 08 00 - Commissioning of Plumbing Systems 22 11 16 - Domestic Water Piping 22 11 19 - Domestic Water Piping Specialties 22 11 23 - Domestic Water Pumps 22 12 15 - Underground Water Storage Tanks 22 12 19 - Facility Ground-Mounted, Potable-Water Storage Tanks 22 13 16 - Sanitary Waste and Vent Piping 22 13 19 - Sanitary Waste Piping Specialties 22 13 23 - Sanitary Waste Interceptors 22 14 16 - Storm Drainage Piping 22 14 23 - Storm Drainage Piping Specialties 22 14 29 - Sump Pumps 22 15 13 - General-Service Compressed-Air Piping 22 33 00 - Electric, Domestic-Water Heaters 22 40 00 - Plumbing Fixtures 22 47 00 - Drinking Fountains and Water Coolers
DIVISION 23 — HEATING VENTILATING AND AIR CONDITIONING
23 05 00 - Common Work Results for HVAC 23 05 13 - Common Motor Requirements for HVAC Equipment 23 05 15 - Variable-Frequency Motor Controllers 23 05 29 - Hangers and Supports for HVAC Piping and Equipment 23 05 48 - Vibration and Seismic Controls for Plumbing, HVAC Piping and Equipment 23 05 53 - Identification for HVAC Piping and Equipment 23 05 93 - Testing, Adjusting, and Balancing 23 07 00 - HVAC Insulation 23 08 00 - Commissioning of HVAC Systems 23 09 00 - HVAC Instrumentation and Controls 23 09 23 - Direct Digital Control (DDC) System for HVAC 23 21 13 - Hydronic Piping 23 21 23 - Hydronic Pumps
2540.03 - Bid Submission 20 21 02 - 2
23 23 00 - Refrigerant Piping 23 31 13 - Metal Ducts 23 33 00 - Duct Accessories 23 34 00 - High Volume Low Speed Fans 23 37 13 - Diffusers, Registers, and Grilles 23 37 23 - HVAC Gravity Ventilators 23 52 13 - Electric Boilers 23 64 23 - Air Source Heat Pump Heater 23 72 00 - Air-To-Air Energy Recovery Equipment 23 74 13 - Packaged Rooftop Air Conditioning Units 23 81 26 - Split-System Air-Conditioning Units 23 81 29 - Variable Refrigerant Flow Systems 23 82 39 - Unit Heaters 23 83 16 - Radiant-Heating Hydronic Piping
DIVISION 26 - ELECTRICAL
26 05 00 - Common Work Results for Electrical 26 05 19 - Low-Voltage Electrical Power Conductors and Cables 26 05 26 - Grounding and Bonding for Electrical Systems 26 05 29 - Hangers and Supports for Electrical Systems 26 05 33 - Raceway and Boxes for Electrical Systems 26 05 48 - Vibration and Seismic Controls for Electrical Systems 26 05 53 - Identification for Electrical Systems 26 05 73 - Overcurrent Protective Device Coordination Study 26 08 00 - Commissioning of Electrical Systems 26 09 23 - Lighting Control Devices 26 09 33 - Central Dimming Controls 26 09 36 - Modular Dimming Controls 26 09 43.16 - Addressable-Luminaire Lighting Controls 26 09 43.23 - Relay-Based Lighting Controls 26 24 16 - Panelboards 26 27 10 - Electrical Utility Coordination 26 27 13 - Electricity Metering 26 27 26 - Wiring Devices 26 28 13 - Fuses 26 28 16 - Enclosed Switches and Circuit Breakers 26 29 13 - Enclosed Controllers 26 32 13 - Engine Generators 26 33 00 - Generator Connection Cabinet 26 36 00 - Transfer Switches 26 41 13 - Lightning Protection for Structures 26 43 13 - Surge Protection for Low-Voltage Electrical Power Circuits 26 51 19 - LED Interior Lighting 26 56 13 - Lighting Poles and Standards 26 56 19 - LED Exterior Lighting
DIVISION 27 - COMMUNICATIONS
27 00 00 - Communication Systems 27 05 00 - Common Work Results for Communications 27 05 26 - Grounding and Bonding for Communications Systems 27 05 28 - Pathways for Communications Systems 27 05 29 - Hangers and Supports for Communications Systems 27 05 36 - Cable Trays for Communications Systems 27 05 43 - Underground Pathways and Structures for Communication Systems 27 05 44 - Sleeves and Sleeve Seals for Communications Pathways and Cabling 27 05 53 - Identification for Communications Systems 27 11 00 - Communications Equipment Room Fittings
2540.03 - Bid Submission 20 21 02 - 3
27 11 16 - Communications Racks, Frames, and Enclosures 27 13 13 - Communications Copper Backbone Cabling 27 15 13 - Communications Copper Horizontal Cabling 27 15 33 - Communications Coaxial Horizontal Cabling
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 00 00 - Electronic Safety and Security 28 47 21 - Fire Station Alerting Notification System 28 80 00 - Addressable Fire Alarm System
DIVISION 31 — EARTHWORK
31 10 00 - Site Clearing 31 20 00 - Earthwork 31 21 00 - Bioretention Systems 31 25 00 - Erosion Control 31 31 16 - Termite Control
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 12 16 - Asphalt Pavement 32 13 13 - Site Concrete 32 17 00 - Pavement Markings, Signs and Specialties 32 92 00 - Lawns and Grasses 32 93 00 - Landscaping 32 95 00 - Native Grasses and Forbs
DIVISION 33 — UTILITIES
33 10 00 - Exterior Water System 33 30 00 - Sanitary Sewerage 33 41 00 - Storm Drainage
Stafford Fire and Rescue Station #8 Common Work Results for Fire Suppression
2540.03 - Bid Submission 21 05 00 - 1
SECTION 21 05 00
COMMON WORK RESULTS FOR FIRE SUPPRESSION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Piping materials and installation instructions common to most piping systems.
2. Mechanical sleeve seals.
3. Sleeves.
4. Escutcheons.
5. Fire-suppression equipment and piping demolition.
6. Equipment installation requirements common to equipment sections.
7. Painting and finishing.
8. Supports and anchorages.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures.
Examples include installations within unheated shelters.
F. The following are industry abbreviations for rubber materials:
1. EPDM: Ethylene-propylene-diene terpolymer rubber.
2. NBR: Acrylonitrile-butadiene rubber.
1.4 SUBMITTALS
A. Product Data: For the following:
1. Mechanical sleeve seals.
2. Escutcheons.
2540.03 - Bid Submission 21 05 00 - 2
B. Welding certificates.
1.5 QUALITY ASSURANCE
A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping."
2. Certify that each welder has passed AWS qualification tests for welding processes involved and that certification is current.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for fire-suppression installations.
B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.
C. Coordinate requirements for access panels and doors for fire-suppression items requiring access that are concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection:
1. Manufacturers: Subject to compliance with requirements, provide products by the manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual Division 21 piping Sections for pipe, tube, and fitting materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.3 JOINING MATERIALS
A. Refer to individual Division 21 piping Sections for special joining materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch maximum thickness unless thickness or specific material is indicated.
2540.03 - Bid Submission 21 05 00 - 3
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.
2. AWWA C110, rubber, flat face, 1/8 inch thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.
D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to
ASTM B 813.
E. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise indicated.
F. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.
2.4 MECHANICAL SLEEVE SEALS
A. Description: Modular sealing element unit, designed for field assembly, to fill annular space between pipe and sleeve.
1. Manufacturers:
a. Advance Products & Systems, Inc.
b. Calpico, Inc.
c. Metraflex Co.
d. Pipeline Seal and Insulator, Inc.
2. Sealing Elements: EPDM interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe.
3. Pressure Plates: Carbon steel: Include two for each sealing element.
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of length required to secure pressure plates to sealing elements. Include one for each sealing element.
2.5 SLEEVES
A. Galvanized-Steel Sheet: 0.0276-inch (24-guage) minimum thickness; round tube closed with welded longitudinal joint.
B. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain ends.
C. Cast Iron: Cast or fabricated "wall pipe" equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated.
D. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange. Include clamping ring and bolts and nuts for membrane flashing.
1. Underdeck Clamp: Clamping ring with set screws.
2.6 ESCUTCHEONS
A. Description: Manufactured wall and ceiling escutcheons and floor plates, with an ID to closely fit around pipe, tube, and insulation of insulated piping and an OD that completely covers opening.
B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass.
1. Finish: Polished chrome-plated.
2540.03 - Bid Submission 21 05 00 - 4
C. One-Piece, Cast-Brass Type: With set screw.
1. Finish: Polished chrome-plated.
D. Split-Casting, Cast-Brass Type: With concealed hinge and set screw.
1. Finish: Polished chrome-plated.
E. One-Piece, Floor-Plate Type: Cast-iron floor plate.
F. Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set screw.
PART 3 - EXECUTION
3.1 FIRE-SUPPRESSION DEMOLITION
A. Refer to Division 1 Sections "Cutting and Patching" and "Selective Demolition" for general demolition requirements and procedures.
B. Disconnect, demolish, and remove fire-suppression systems, equipment, and components indicated to be removed.
1. Piping to Be Removed: Remove portion of piping indicated to be removed and all associated pipe hangers and supports. Cap or plug remaining piping with same or compatible piping material.
2. Piping to Be Abandoned in Place: No piping shall be abandoned in place.
3. Equipment to Be Removed: Remove equipment, associated controls, supports, hangers and insulation. Disconnect and cap services and remove equipment.
4. Equipment to Be Removed and Reinstalled: Disconnect and cap services and remove, clean, and store equipment; when appropriate, reinstall, reconnect, and make equipment operational.
5. Equipment to Be Removed and Salvaged: Disconnect and cap services and remove equipment and deliver to Owner.
C. If pipe, insulation, or equipment to remain is damaged in appearance or is unserviceable, remove damaged or unserviceable portions and replace with new products of equal capacity and quality.
3.2 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division 15 Sections specifying piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.
D. Install piping in concealed locations ensuring against freezing. Locate sprinkler piping and sprinkler heads no closer than 4ft from an exterior wall and within insulted interior walls. No sprinkler piping shall be installed within 2ft of an outside air intake duct, any exhaust duct, storm drain or overflow storm drain.
2540.03 - Bid Submission 21 05 00 - 5
E. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
F. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.
G. Install piping to permit valve servicing.
H. Install piping at indicated slopes.
I. Install piping free of sags and bends.
J. Install fittings for changes in direction and branch connections.
K. Install piping to allow application of insulation.
L. Select system components with pressure rating equal to or greater than system operating pressure.
M. Install escutcheons for penetrations of walls, ceilings, and floors according to the following:
1. New Piping:
a. Piping with Fitting or Sleeve Protruding from Wall: One-piece, deep-pattern type.
b. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One-piece, cast-brass type with polished chrome-plated finish.
c. Bare Piping at Ceiling Penetrations in Finished Spaces: One-piece or split-casting, cast-brass type with polished chrome-plated finish.
d. Bare Piping in Unfinished Service Spaces: One-piece, cast-brass type with polished chrome-plated finish.
e. Bare Piping in Equipment Rooms: One-piece, cast-brass type.
f. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece, floor-plate type.
2. Existing Piping: Use the following:
a. Bare Piping at Wall and Floor Penetrations in Finished Spaces: Split-casting, cast-brass type with chrome-plated finish.
b. Bare Piping at Ceiling Penetrations in Finished Spaces: Split-casting, cast-brass type with chrome-plated finish.
c. Bare Piping in Unfinished Service Spaces: Split-casting, cast-brass type with polished chrome-plated finish.
d. Bare Piping in Equipment Rooms: Split-casting, cast-brass type.
e. Bare Piping at Floor Penetrations in Equipment Rooms: Split-casting, floor-plate type.
N. Sleeves are not required for core-drilled holes.
O. Permanent sleeves are not required for holes formed by removable PE sleeves.
P. Install sleeves for pipes passing through concrete and masonry walls and concrete floor and roof slabs.
Q. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and concrete floor and roof slabs.
1. Cut sleeves to length for mounting flush with both surfaces.
2540.03 - Bid Submission 21 05 00 - 6
a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches above finished floor level. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.
2. Install sleeves in new walls and slabs as new walls and slabs are constructed.
3. Install sleeves that are large enough to provide 1/4-inch annular clear space between sleeve and pipe or pipe insulation. Use the following sleeve materials:
a. Steel Pipe Sleeves: For pipes smaller than NPS 6.
b. Steel Pipe Sleeves: For pipes NPS 6 and larger.
c. Steel Sheet Sleeves: For pipes NPS 6 and larger, penetrating gypsum-board partitions.
d. Stack Sleeve Fittings: For pipes penetrating floors with membrane waterproofing.
Secure flashing between clamping flanges. Install section of cast-iron soil pipe to extend sleeve to 2 inches above finished floor level. Refer to Division 7 Section "Sheet Metal Flashing and Trim" for flashing.
1) Seal space outside of sleeve fittings with grout.
4. Except for underground wall penetrations, seal annular space between sleeve and pipe or pipe insulation, using joint sealants appropriate for size, depth, and location of joint.
Refer to Division 7 Section "Joint Sealants" for materials and installation.
R. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
1. Install steel pipe for sleeves smaller than 6 inches in diameter.
2. Install cast-iron "wall pipes" for sleeves 6 inches and larger in diameter.
3. Mechanical Sleeve Seal Installation: Select type and number of sealing elements required for pipe material and size. Position pipe in center of sleeve. Assemble mechanical sleeve seals and install in annular space between pipe and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.
S. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.
1. Mechanical Sleeve Seal Installation: Select type and number of sealing elements required for pipe material and size. Position pipe in center of sleeve. Assemble mechanical sleeve seals and install in annular space between pipe and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.
T. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Seal pipe penetrations with firestop materials. Refer to Division 7 Section "Through-Penetration Firestop Systems" for materials.
U. Verify final equipment locations for roughing-in.
V. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements.
3.3 PIPING JOINT CONSTRUCTION
A. Join pipe and fittings according to the following requirements and Division 15 Sections specifying piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.
2540.03 - Bid Submission 21 05 00 - 7
C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:
1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.
2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.
G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.
3.4 PAINTING
A. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish.
3.5 GROUTING
A. Mix and install grout for fire-suppression equipment base bearing surfaces, pump and other equipment base plates, and anchors.
B. Clean surfaces that will come into contact with grout.
C. Provide forms as required for placement of grout.
D. Avoid air entrapment during placement of grout.
E. Place grout, completely filling equipment bases.
F. Place grout on concrete bases and provide smooth bearing surface for equipment.
G. Place grout around anchors.
H. Cure placed grout.
3.6 ERECTION OF METAL SUPPORTS AND ANCHORAGES
A. Refer to Division 5 Section "Metal Fabrications" for structural steel.
B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor fire-suppression materials and equipment.
C. Field Welding: Comply with AWS D1.1.
END OF SECTION 21 05 00
Stafford Fire and Rescue Station #8 Vibration and Seismic Controls for Fire Suppression System and Equipment
2540.03 - Bid Submission 21 05 48 - 1
SECTION 230548
VIBRATION AND SEISMIC CONTROLS FOR SPRINKLER SYSTEM AND EQUIPMENT
GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Isolation pads.
2. Isolation mounts.
3. Restrained elastomeric isolation mounts.
4. Freestanding and restrained spring isolators.
5. Housed spring mounts.
6. Elastomeric hangers.
7. Spring hangers.
8. Spring hangers with vertical-limit stops.
9. Pipe riser resilient supports.
10. Resilient pipe guides.
11. Restrained vibration isolation roof-curb rails.
12. Seismic snubbers.
13. Restraining braces and cables.
14. Steel and inertia, vibration isolation equipment bases.
1.3 DEFINITIONS
A. IBC: International Building Code.
B. ICC-ES: ICC-Evaluation Service.
C. OSHPD: Office of Statewide Health Planning and Development for the State of California.
1.4 DELEGATED DESIGN
A. Provide design of Seismic Controls for sprinkler system in accordance with the 2018 International Building Code and ASCE-7.
1. The design shall be certified by a Virginia registered structural professional engineer.
1.5 SEISMIC COMPONENTS
A. Non-Structural Components – Life Safety and Systems throughout the Buildings
1. The following systems shall be assigned a component importance factor of 1.5 and shall therefore be seismically braced.
a. Sprinkler System
2540.03 - Bid Submission 21 05 48 - 2
1.6 PERFORMANCE REQUIREMENTS
A. Wind-Restraint Loading:
1. Basic Wind Speed: 124
2. Building Classification Category: IV.
3. Minimum 10 lb/sq. ft. multiplied by the maximum area of the HVAC component projected on a vertical plane that is normal to the wind direction, and 45 degrees either side of normal.
1. Site Class as Defined in the IBC: C .
2. Assigned Seismic Use Group or Building Category as Defined in the IBC: III.
a. Component Importance Factor: 1.5.
b. Component Response Modification Factor: 3 . 5 .
c. Component Amplification Factor: 2.5
3. Design Spectral Response Acceleration at Short Periods (0.2 Second): 0 . 1 4 7 g .
4. Design Spectral Response Acceleration at 1-Second Period: 0.045g
1.7 ACTION SUBMITTALS
A. Product Data: For the following:
1. Include rated load, rated deflection, and overload capacity for each vibration isolation device.
2. Illustrate and indicate style, material, strength, fastening provision, and finish for each type and size of seismic-restraint component used.
a. Tabulate types and sizes of seismic restraints, complete with report numbers and rated strength in tension and shear as evaluated by an evaluation service member of ICC-ES, OSHPD, or an agency acceptable to authorities having jurisdiction.
b. Annotate to indicate application of each product submitted and compliance with requirements.
3. Interlocking Snubbers: Include ratings for horizontal, vertical, and combined loads.
1.8 INFORMATIONAL SUBMITTALS
A. Coordination Drawings: Show coordination of seismic bracing for HVAC piping and equipment with other systems and equipment in the vicinity, including other supports and seismic restraints.
B. Qualification Data: For professional Engineer and testing agency.
C. Welding certificates.
D. Air-Mounting System Performance Certification: Include natural frequency, load, and damping test data performed by an independent agency.
E. Field quality-control test reports.
1.9 CLOSEOUT SUBMITTALS
2540.03 - Bid Submission 21 05 48 - 3
A. Operation and Maintenance Data: For air-mounting systems to include in operation and maintenance manuals.
1.10 QUALITY ASSURANCE
A. Testing Agency Qualifications: An independent agency, with the experience and capability to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as defined by OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
B. Comply with seismic-restraint requirements in the IBC unless requirements in this Section are more stringent.
C. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."
D. Seismic-restraint devices shall have horizontal and vertical load testing and analysis and shall bear anchorage preapproval OPA number from OSHPD, preapproval by ICC- ES, or preapproval by another agency acceptable to authorities having jurisdiction, showing maximum seismic-restraint ratings. Ratings based on independent testing are preferred to ratings based on calculations. If pre-approved ratings are not available, submittals based on independent testing are preferred. Calculations (including combining shear and tensile loads) to support seismic-restraint designs must be signed and sealed by a qualified professional engineer.
PRODUCTS
1.1 VIBRATION ISOLATORS
A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
1. Ace Mountings Co., Inc.
2. Amber/Booth Company, Inc.
3. California Dynamics Corporation.
4. Isolation Technology, Inc.
5. Kinetics Noise Control.
6. Mason Industries.
7. Vibration Eliminator Co., Inc.
8. Vibration Isolation.
9. Vibration Mountings & Controls, Inc.
B. Pads Arranged in single or multiple layers of sufficient stiffness for uniform loading over pad area, molded with a nonslip pattern and galvanized-steel baseplates, and factory cut to sizes that match requirements of supported equipment.
1. Resilient Material: Oil- and water-resistant neoprene or rubber.
C. Mounts: Double-deflection type, with molded, oil-resistant rubber, hermetically sealed compressed fiberglass, or neoprene isolator elements with factory-drilled, encapsulated top plate for bolting to equipment and with baseplate for bolting to structure. Color-code or otherwise identify to indicate capacity range.
1. Materials: Cast-ductile-iron or welded steel housing containing two separate and opposing, oil-resistant rubber or neoprene elements that prevent central threaded element and attachment hardware from contacting the housing during normal operation.
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2. Neoprene: Shock-absorbing materials compounded according to the standard for bridge-bearing neoprene as defined by AASHTO.
B. Restrained Mounts: All-directional mountings with seismic restraint.
1. Materials: Cast-ductile-iron or welded steel housing containing two separate and opposing, oil-resistant rubber or neoprene elements that prevent central threaded element and attachment hardware from contacting the housing during normal operation.
2. Neoprene: Shock-absorbing materials compounded according to the standard for bridge-bearing neoprene as defined by AASHTO.
C. Spring Isolators: Freestanding, laterally stable, open-spring isolators.
1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
2. Minimum Additional Travel: 50 percent of the required deflection at rated load.
3. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
4. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
5. Baseplates: Factory drilled for bolting to structure and bonded to 1/4-inch thick, rubber isolator pad attached to baseplate underside. Baseplates shall limit floor load to 500 psig.
6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap screw to fasten and level equipment.
D. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with seismic or limit-stop restraint.
1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to weight being removed; factory-drilled baseplate bonded to 1/4-inch thick, neoprene or rubber isolator pad attached to baseplate underside; and adjustable equipment mounting and leveling bolt that acts as blocking during installation.
2. Restraint: Seismic or limit stop as required for equipment and authorities having jurisdiction.
3. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
4. Minimum Additional Travel: 50 percent of the required deflection at rated load.
5. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
6. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
E. Housed Spring Mounts: Housed spring isolator with integral seismic snubbers.
1. Housing: Ductile-iron or steel housing to provide all-directional seismic restraint.
2. Base: Factory drilled for bolting to structure.
3. Snubbers: Vertically adjustable to allow a maximum of 1/4-inch travel up or down before contacting a resilient collar.
A. Elastomeric Hangers: Single or double-deflection type, fitted with molded, oil-resistant elastomeric isolator elements bonded to steel housings with threaded connections for hanger rods. Color-code or otherwise identify to indicate capacity range.
B. Spring Hangers: Combination coil-spring and elastomeric-insert hanger with spring and insert in compression.
1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency.
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2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene. Steel-washer- reinforced cup to support spring and bushing projecting through bottom of frame.
7. Self-centering hanger rod cap to ensure concentricity between hanger rod and support spring coil.
C. Spring Hangers with Vertical-Limit Stop: Combination coil-spring and elastomeric- insert hanger with spring and insert in compression and with a vertical-limit stop.
1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency.
2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene.
7. Adjustable Vertical Stop: Steel washer with neoprene washer "up-stop" on lower threaded rod.
8. Self-centering hanger rod cap to ensure concentricity between hanger rod and support spring coil.
D. Pipe Riser Resilient Support: All-directional, acoustical pipe anchor consisting of 2 steel tubes separated by a minimum of 1/2-inch thick neoprene. Include steel and neoprene vertical-limit stops arranged to prevent vertical travel in both directions. Design support for a maximum load on the isolation material of 500 psig and for equal resistance in all directions.
Resilient Pipe Guides: Telescopic arrangement of 2 steel tubes or post and sleeve arrangement separated by a minimum of 1/2-inch thick neoprene. Where clearances are not readily visible, a factory-set guide height with a shear pin to allow vertical motion due to pipe expansion and contraction shall be fitted. Shear pin shall be removable and re-insertable to allow for selection of pipe movement. Guides shall be capable of motion to meet location requirements.
A.
1.1 VIBRATION ISOLATION EQUIPMENT BASES
1. Amber/Booth Company, Inc.
2. California Dynamics Corporation.
3. Isolation Technology, Inc.
4. Kinetics Noise Control.
5. Mason Industries.
6. Vibration Eliminator Co., Inc.
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7. Vibration Isolation.
8. Vibration Mountings & Controls, Inc.
B. Steel Base: Factory-fabricated, welded, structural-steel bases and rails.
1. Design Requirements: Lowest possible mounting height with not less than 1-inch clearance above the floor. Include equipment anchor bolts and auxiliary motor slide bases or rails.
a. Include supports for suction and discharge elbows for pumps.
2. Structural Steel: Steel shapes, plates, and bars complying with ASTM A 36/A 36M. Bases shall have shape to accommodate supported equipment.
3. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation mountings and to provide for anchor bolts and equipment support.
C. Inertia Base: Factory-fabricated, welded, structural-steel bases and rails ready for placement of cast-in-place concrete.
1. Design Requirements: Lowest possible mounting height with not less than 1-inch clearance above the floor. Include equipment anchor bolts and auxiliary motor slide bases or rails.
a. Include supports for suction and discharge elbows for pumps.
2. Structural Steel: Steel shapes, plates, and bars complying with ASTM A 36/A 36M. Bases shall have shape to accommodate supported equipment.
3. Support Brackets: Factory-welded steel brackets on frame for outrigger isolation mountings and to provide for anchor bolts and equipment support.
4. Fabrication: Fabricate steel templates to hold equipment anchor-bolt sleeves and anchors in place during placement of concrete. Obtain anchor-bolt templates from supported equipment manufacturer.
1.2 SEISMIC-RESTRAINT DEVICES
1. Amber/Booth Company, Inc.
2. California Dynamics Corporation.
3. Cooper B-Line, Inc.; a division of Cooper Industries.
1. Hilti, Inc.
2. Kinetics Noise Control.
3. Loos & Co.; Cableware Division.
4. Mason Industries.
5. TOLCO Incorporated; a brand of NIBCO INC.
6. Unistrut; Tyco International, Ltd.
B. General Requirements for Restraint Components: Rated strengths, features, and applications shall be as defined in reports by an evaluation service member of ICC-ES, OSHPD, or an agency acceptable to authorities having jurisdiction.
1. Structural Safety Factor: Allowable strength in tension, shear, and pullout force of components shall be at least four times the maximum seismic forces to which they will be subjected.
C. Snubbers: Factory fabricated using welded structural-steel shapes and plates, anchor bolts, and replaceable resilient isolation washers and bushings.
1. Anchor bolts for attaching to concrete shall be seismic-rated, drill-in, and stud- wedge or female-wedge type.
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2. Resilient Isolation Washers and Bushings: Oil- and water-resistant neoprene.
3. Maximum 1/4-inch air gap, and minimum 1/4-inch thick resilient cushion.
D. Channel Support System: MFMA-3, shop- or field-fabricated support assembly made of slotted steel channels with accessories for attachment to braced component at one end and to building structure at the other end and other matching components and with corrosion-resistant coating;
and rated in tension, compression, and torsion forces.
E. Restraint Cables: ASTM A 603 galvanized-steel cables with end connections made of steel assemblies with thimbles, brackets, swivel, and bolts designed for restraining cable service; and with a minimum of two clamping bolts for cable engagement.
F. Hanger Rod Stiffener: Steel tube or steel slotted-support-system sleeve with internally bolted connections to hanger rod.
G. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings designed for rigid equipment mountings, and matched to type and size of anchor bolts and studs.
H. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies of neoprene elements and steel sleeves designed for rigid equipment mountings, and matched to type and size of attachment devices used.
I. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and water-resistant neoprene, with a flat washer face.
J. Expansion-type anchor bolts are not permitted by SEI/ASCE 7 for non-isolated equipment in excess of 10 hp (7.46 kW).
K. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge type in zinc- coated steel for interior applications and stainless steel for exterior applications. Select anchor bolts with strength required for anchor and as tested according to ASTM E 488. Minimum length of eight times diameter.
L. Adhesive Anchor Bolts: Drilled-in and capsule anchor system containing polyvinyl or urethane methacrylate-based resin and accelerator, or injected polymer or hybrid mortar adhesive. Provide anchor bolts and hardware with zinc-coated steel for interior applications and stainless steel for exterior applications. Select anchor bolts with strength required for anchor and as tested according to ASTM E 488.
1.1 FACTORY FINISHES
A. Finish: Manufacturer's standard prime-coat finish ready for field painting.
B. Finish: Manufacturer's standard paint applied to factory-assembled and -tested equipment before shipping.
1. Powder coating on springs and housings.
2. All hardware shall be galvanized. Hot-dip galvanize metal components for exterior use.
3. Baked enamel or powder coat for metal components on isolators for interior use.
4. Color-code or otherwise mark vibration isolation and seismic and wind-control devices to indicate capacity range.
EXECUTION
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1.11 EXAMINATION
A. Examine areas and equipment to receive vibration isolation and seismic and wind- control devices for compliance with requirements for installation tolerances and other conditions affecting performance.
B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
1.12 APPLICATIONS
A. Multiple Pipe Supports: Secure pipes to trapeze member with clamps approved for application by an evaluation service member of ICC-ES, OSHPD, or an agency acceptable to authorities having jurisdiction.
B. Hanger Rod Stiffeners: Install hanger rod stiffeners where indicated or scheduled on Drawings to receive them and where required to prevent buckling of hanger rods due to seismic forces.
C. Strength of Support and Seismic-Restraint Assemblies: Where not indicated, select sizes of components so strength will be adequate to carry present and future static and seismic loads within specified loading limits.
1.13 VIBRATION-CONTROL AND SEISMIC-RESTRAINT DEVICE INSTALLATION
A. Comply with requirements in Section 077200 "Roof Accessories" for installation of roof curbs, equipment supports, and roof penetrations.
B. Equipment Restraints:
1. Install seismic snubbers on HVAC equipment mounted on vibration isolators. Locate snubbers as close as possible to vibration isolators and bolt to equipment base and supporting structure.
2. Install resilient bolt isolation washers on equipment anchor bolts where clearance between anchor and adjacent surface exceeds 0.125 inch.
3. Install seismic-restraint devices using methods approved by an evaluation service member of ICC-ES, OSHPD, or an agency acceptable to authorities having jurisdiction] providing required submittals for component.
C. Piping Restraints:
1. Comply with requirements in MSS SP-127.
2. Space lateral supports a maximum of 40 feet o.c., and longitudinal supports a maximum of 80 feet o.c.
3. Brace a change of direction longer than 12 feet.
D. Install cables so they do not bend across edges of adjacent equipment or building structure.
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E. Install seismic-restraint devices using methods approved by an evaluation service member of ICC-ES, OSHPD, or an agency acceptable to authorities having jurisdiction] providing required submittals for component.
F. Install bushing assemblies for anchor bolts for floor-mounted equipment, arranged to provide resilient media between anchor bolt and mounting hole in concrete base.
G. Install bushing assemblies for mounting bolts for wall-mounted equipment, arranged to provide resilient media where equipment or equipment-mounting channels are attached to wall.
H. Attachment to Structure: If specific attachment is not indicated, anchor bracing to structure at flanges of beams, at upper truss chords of bar joists, or at concrete members.
I. Drilled-in Anchors:
1. Identify position of reinforcing steel and other embedded items prior to drilling holes for anchors. Do not damage existing reinforcing or embedded items during coring or drilling.
Notify the structural engineer if reinforcing steel or other embedded items are encountered during drilling. Locate and avoid prestressed tendons, electrical and telecommunications conduit, and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has achieved full design strength.
3. Wedge Anchors: Protect threads from damage during anchor installation. Heavy-duty sleeve anchors shall be installed with sleeve fully engaged in the structural element to which anchor is to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and drilling dust prior to installation of adhesive. Place adhesive in holes proceeding from the bottom of the hole and progressing toward the surface in such a manner as to avoid introduction of air pockets in the adhesive.
1. Set anchors to manufacturer's recommended torque, using a torque wrench.
2. Install zinc-coated steel anchors for interior and stainless-steel anchors for exterior applications.
1.2 ACCOMMODATION OF DIFFERENTIAL SEISMIC MOTION
A. Install flexible connections in piping where they cross seismic joints, where adjacent sections or branches are supported by different structural elements, and where the connections terminate with connection to equipment that is anchored to a different structural element from the one supporting the connections as they approach equipment.
1.3 FIELD QUALITY CONTROL
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections.
B. Tests and Inspections:
1. Provide evidence of recent calibration of test equipment by a testing agency acceptable to authorities having jurisdiction.
2. Schedule test with Owner, through Architect, before connecting anchorage device to restrained component (unless post-connection testing has been approved), and with at least seven days' advance notice.
3. Obtain Architect's approval before transmitting test loads to structure. Provide temporary load-spreading members.
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4. Test at least four of each type and size of installed anchors and fasteners selected by Architect.
5. Test to 90 percent of rated proof load of device.
6. Measure isolator restraint clearance.
7. Measure isolator deflection.
8. Verify snubber minimum clearances.
9. If a device fails test, modify all installations of same type and retest until satisfactory results are achieved.
C. Remove and replace malfunctioning units and retest as specified above.
D. Prepare test and inspection reports.
1.4 ADJUSTING
A. Adjust isolators after piping system is at operating weight.
B. Adjust limit stops on restrained spring isolators to mount equipment at normal operating height.
After equipment installation is complete, adjust limit stops so they are out of contact during normal operation.
A. Adjust active height of spring isolators.
B. Adjust restraints to permit free movement of equipment within normal mode of operation.
1.2 CLEANING
A. After completing equipment installation, inspect vibration isolation and seismic-control devices.
Remove paint splatters and other spots, dirt, and debris.
END OF SECTION 230548
Stafford Fire and Rescue Station #8 Identification for Fire Suppression Piping and Equipment
2540.03 - Bid Submission 21 05 53 - 1
SECTION 21 05 53
IDENTIFICATION FOR FIRE SUPPRESSION PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Equipment labels.
2. Pipe labels.
3. Valve tags.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Equipment Label Schedule: Include a listing of all equipment to be labeled with the proposed content for each label.
C. Valve numbering scheme.
D. Valve Schedules: For each piping system to include in maintenance manuals.
1.4 COORDINATION
A. Coordinate installation of identifying devices with completion of covering and painting of surfaces where devices are to be applied.
B. Coordinate installation of identifying devices with locations of access panels and doors.
C. Install identifying devices before installing acoustical ceilings and similar concealment.
PART 2 - PRODUCTS
2.1 EQUIPMENT LABELS
A. Plastic Labels for Equipment:
1. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 1/8 inch thick, and having predrilled holes for attachment hardware.
2. Letter Color: White.
3. Background Color: Red.
4. Maximum Temperature: Able to withstand temperatures up to 160 deg F.
5. Minimum Label Size: Length and width vary for required label content, but not less than 2- 1/2 by 3/4 inch.
6. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24 inches, 1/2 inch for viewing distances up to 72 inches, and proportionately larger lettering for greater
2540.03 - Bid Submission 21 05 53 - 2 viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal lettering.
7. Fasteners: Stainless-steel rivets or self-tapping screws.
8. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.
B. Label Content: Include equipment's Drawing designation or unique equipment number.
C. Equipment Label Schedule: For each item of equipment to be labeled, on 8-1/2-by-11-inch bond paper. Tabulate equipment identification number and identify Drawing numbers where equipment is indicated (plans, details, and schedules), plus the Specification Section number and title where equipment is specified. Equipment schedule shall be included in operation and maintenance data.
2.2 PIPE LABELS
A. General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering indicating service, and showing flow direction.
B. Self-Adhesive Pipe Labels: Printed plastic with contact-type, permanent-adhesive backing.
C. Pipe Label Contents: Include identification of piping service using same designations or…
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