Attachment_B_-_State_of_CA_Bid_Spec_5510-5990.pdf

State of California Bid Specification

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Document Summary Detail Type Detail Solicitation 55-10 Commodity Wood Posts Signs and Markers Attachments (Exhibits) 0 Bid Specification 5510-5990 Specification Date 07/14/2022 Revision Level 0 Revision Date N/A Agency Name Statewide for Department of Transportation (DoT-Caltrans)

Attachment B

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Table of Contents Document Summary Table of Contents

1.0 SCOPE

2.0 APPLICABLE LAWS and INDUSTRY STANDARDS

3.0 TECHNICAL REQUIREMENTS

Table 1

4.0 ADDITIONAL REQUIREMENTS FOR ROADSIDE SIGNS

Table 2

5.0 ADDITIONAL REQUIREMENTS FOR WOOD GUARDRAIL POSTS AND BLOCKS FOR

BLOCKED OUT METAL BEAM BARRIERS AND THRIE BEAM BARRIERS

Table 3

6.0 ADDITIONAL REQUIREMENTS FOR WOOD SURVEY STAKES

Table 4 Figure 2 Figure 3

7.0 ADDITIONAL WOOD SURVEY STAKE FIGURES (Figures 4-15)

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1.0 SCOPE

This specification references the requirements for Signs and Markers, to include the following four (4) categories:

1. Wood Guardrail Posts and Blocks for Blocked out Metal

2. Beam Barrier and Thrie Beam Crash Barriers

3. Wood Posts for Roadside Signs

4. Wooden Survey Stakes.

2.0 APPLICABLE LAWS and INDUSTRY STANDARDS

2.1 Specifications, standards and codes referenced in this document in effect on the opening of the Invitation For Bid (IFB) form a part of this specification.

All products shall comply with the applicable Federal and State rules, regulations, safety standards and specifications:

2.2 American Society of Testing and Materials (ASTM)

2.3 American Wood Protection Association (AWPA)

2.4 Pacific Lumber Inspection Bureau Standard

2.5 American Plywood Association (APA)

2.6 Department of Transportation (DOT)

2.7 Manual on Uniform Traffic Control Devices (MUTCD)

3.0 TECHNICAL REQUIREMENTS

3.1 GENERAL

3.1.1 The following products are referenced in the following State of California Department of Transportation (DoT-Caltrans) Specifications:

• 2018 Caltrans Standard Specification and

• Revised Standard Specification dated 4-15-22.

Table 1

Item # Pricing Group Description Section(s) Reference

1 References 1-1.05 2 Wood and Plastic Lumber Structures 57 3 Structure Timber and Lumber/Preservative

Treatment 57-2.01B(2) – 57-201B(3)

4 Construction 57-2.01(C) - 57-2.01C(3) 5 Quality Control 83-3.01, 86-1.01D(2) 6 Signs and Markers-General 82/82-1

7* 2 Wood Guardrail Posts and Blocks for Blocked out Metal

83-2.02C(1)(C)

8* 2 Beam Barrier and Thrie Beam Crash Barriers 83/83-2.03 9* 1 Wood Posts for Roadside Signs 12-3.11(B)/13-10.03F/ 80-87 10* 3 Wooden Survey Stakes 5, 13, 20-21, 69

Attachment B https://www.plib.org/ https://www.apawood.org/ https://dot.ca.gov/-/media/dot-media/programs/design/documents/f00203402018stdspecs-a11y.pdf https://dot.ca.gov/-/media/dot-media/programs/design/documents/rss-a04-15-22-2018-a11y.pdf

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Note 1: (*) In Item Column Denotes product references tied to the Contract Purchasing requirements. Additional items are provided for reference based on the entire commodity space.

4.0 ADDITIONAL REQUIREMENTS FOR ROADSIDE SIGNS

4.1 DOT Stock Numbers (CT#) listed as follows:

Table 2

5510-02102 5510-02203 5510-02304 5510-02405 5510-02607 5510-02708 5510-02809 5510-02900 5510-04005 5510-04106 5510-04207 5510-32651 5510-04308 5510-32509

4.2 Fixation Requirements

4.2.1 Wood Treatment Plant must allow the treated posts to fixate for greater than or equal than 10.0 days and less than or equal than 50.0 days before delivery to the Caltrans Sacramento Warehouse.

4.2.2 Posts delivered with excessive moisture content or treatment residue on surface will be subject to rejection.

4.2.3 Any freight costs associated with return of the rejected load will be the responsibility of the supplier.

4.3 Bundling and packing for delivery

4.3.1 Posts shall be delivered on a flatbed truck in such a manner that they can be readily unloaded by means of a forklift. Therefore, bundles must be separated by 4.0-inch x 4.0-inch (non-treated) spacers.

4.3.2 Bundling and strapping shall conform to the following. Any bundles not conforming to these requirements will be subject to rejection.

4.3.3 Bundle Sizes:

• 4.0-inch x 4.0-inch posts: 60.0 per bundle, 6.0 each high by 10.0 each wide.

• 6.0-inch x 6.0-inch Posts: 28.0 per bundle, 4.0 each high by 7.0 each wide.

• 4.0-inch x 6.0-inch Posts: 42.0 per bundle, 6.0 each high by 7.0 each wide.

• 6.0-inch x 8.0-inch Posts: 20.0 per bundle, 4.0 each high by 5.0 each wide.

Note 2: Each sticker shall be at least 0.25-inches thick x approximately 2.0-inches wide and run full length of each bundle.

4.3.4 For posts 10.0 feet and 12.0 feet long, each layer in each bundle shall have five stickers (see Note 2) spaced as follows.

4.3.5 One in the middle and one spaced 6" from each of the posts ends, and one each spaced evenly between the center and end sticker.

4.3.6 Each line of stickers is to be in a vertical line.

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4.3.7 For posts 14.0 feet and longer, each layer in each bundle shall have seven stickers (see Note 2) spaced as follows.

4.3.8 One in the middle and one spaced 6.0 inches from each of the posts ends, and two each spaced evenly between the center and end stickers.

4.3.9 Each line of stickers shall be in a vertical line.

4.3.10 Each bundle shall be banded with five plastic straps.

4.3.11 One in the middle and one each spaced 6.0 inches from each end of the post, and one each spaced evenly between the center and end strap.

4.3.12 Straps are to be over a vertical line of stickers and have cardboard or plastic corners for protection of the wood.

Note 3: 4.0-inch x 6.0-inch and 6.0-inch x 8.0-inch posts shall be bundled with the widest side horizontally.

4.4 Delivery

4.4.1 Potential supplier shall contact the DOT contact person (noted on the purchase order) after receipt of purchase in order to discuss specific requirements such as reports, certifications and imprinting in order to minimize any delays in the inspection and payment process steps.

4.5 Quality Assurance and Inspection

4.5.1 Posts delivered may be inspected by the DOT.

4.5.2 Material not meeting specification due to excess moisture content and treatment residue, warping, improper bundling, etc. will be rejected and returned to the treatment facility at the contract holder’s expense.

4.5.3 For each truckload of posts delivered, it is the responsibility of the supplier (holder of purchase order) to ensure that all the below listed reports and certifications are provided prior to, or at the time of delivery to the Caltrans Sacramento Warehouse.

4.5.4 All reports/certifications must be complete and legible.

4.5.5 Certificate of Treatment to include product name, size, and quantity of posts.

4.5.6 Certified Grading Reports

4.5.7 Certificate of Compliance in accordance with the Standard Specifications

4.5.8 The DOT Purchase Order number shall be shown on all reports.

4.5.9 Any truckload not in compliance with these requirements shall be subject to rejection and any freight costs associated with return of the rejected load will be the responsibility of the supplier.

4.5.10 The treating plant shall imprint legible symbols in the end of all lumber treated indicating the name of the treating company and the type and year of treatment in accordance with AWPA Standards M1 and M6.

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5.0 ADDITIONAL REQUIREMENTS FOR WOOD GUARDRAIL POSTS AND BLOCKS

FOR BLOCKED OUT METAL BEAM BARRIERS AND THRIE BEAM BARRIERS

5.1 DOT Stock Numbers (CT#) listed as follows:

Table 3

5510-01528 Post Wood Guardrail, 6.0-inch x 8.0-inch x 6.0-feet, (6.0 posts per tier - 7 tiers high) Drilled for "Thrie Beam" Guardrail - 42 posts Per Bundle 5510-01555

5510-01706 Post Wood Guardrail, 8.0-inch x 8.0-inch x 7.0-feet, (5.0 posts per tier - 6 tiers high) Drilled for "W Beam" Guardrail - 30 posts Per Bundle

5510-06404 Post Wood Guardrail, 10.0-inch x 10.0-inch x 8.0-feet, (4.0 posts per tier

- 4 tiers high) Drilled for "W Beam" Guardrail - 16 posts Per Bundle

5510-28107 Post Wood Guardrail, 10.0-inch x 10.0-inch x 8.0-feet, (4.0 posts per tier

- 4 tiers high) Drilled for "Thrie Beam" Guardrail - 16 posts Per Bundle

5510-01757 Block Wood Guardrail, 6.0-inch x 8.0-inch x 14.0-feet, (3.0 blocks x 6 blocks x 5 tiers high) Drilled for "W Beam" Guardrail - 90 blocks Per Bundle

5510-01807 Block Wood Guardrail, 8.0-inch x 8.0-inch x 14.0-feet, (3.0 blocks x 6.0 blocks x 5 tiers high) Drilled for "W Beam" Guardrail - 90 blocks Per Bundle

5510-01858 Block Wood Guardrail, 6.0-inch x 8.0-inch x 1.0-foot 10.0-inches, (2.0 blocks x 6 blocks x 5 tiers high) Drilled for "Thrie Beam" Guardrail 60 blocks Per Bundle

5.2 Fixation Requirements

5.2.1 Wood Treatment Plant must allow the treated posts and blocks to fixate for greater than or equal than 10.0 days and less than or equal than 50.0 days before delivery to the Caltrans Sacramento Warehouse.

5.2.2 Posts and blocks delivered with excessive moisture content or treatment residue on surface will be subject to rejection.

5.2.3 Any freight costs associated with return of the rejected load shall be the responsibility of the supplier.

5.3 Bundling and packing for delivery

5.3.1 Posts shall be delivered on a flatbed truck in such a manner that they can be readily unloaded by means of a forklift.

5.3.2 Bundling shall conform to the following:

5.3.2.1 Guardrail Posts 6.0-inch x 8.0-inch x 6.0-feet

• Bundle 42.0 posts 7 layers high. Separate layers with wood lath or suitable wood strips of similar thickness.

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• Secure bundle with the appropriate plastic strapping to two 1.0-inch x 4.0-inch x 40.0-inch top boards and two (2) each 4.0-inch x 6.0-inch x 41.0-inch bottom boards.

• Use cardboard or plastic cover protectors on ends of top boards.

• Four wood members shall be utility grade Douglas fir, White Fir, Hemlock or Redwood.

• Place these pieces in from ends of layers approximately 6.0-inches.

5.3.2.2 Guardrail Posts 8.0 inches x 8.0 inches x 7.0 feet

• Bundle 30 posts 6 layers high. Strapping detail is same as above.

5.3.2.3 Guardrail Posts 10.0-inches x10.0-inches x 8.0-feet

• Bundle 16 posts 4 layers high. Strapping details is same as above.

5.3.2.4 Guardrail Posts 6.0-inches x 8.0-inches x 14.0-inches

• Bundle 90 posts 5 layers high. Strapping details is same as above.

5.3.2.5 Guardrail Posts 8.0-inches x 8.0-inches x 14.0-inches

• Bundle 90 posts 5 layers high. Strapping details is same as above.

5.3.2.6 Guardrail Posts 6.0-inches x 8.0-inches x 1.0 foot-10.0 inches

• Bundle 60 posts 5 layers high. Strapping details is same as above.

5.4 Pallet Materials:

5.4.1 Pallet planking: 1.0-inch x 8.0-inch unsurfaced fir or pine

5.4.2 Center and Sides: 2.0-inches x 4.0 inches, S4S fir or pine.

5.4.3 Assemble with stronghold or screw type nails.

5.5 Delivery

5.5.1 Supplier shall contact DOT contact person (noted on the purchase order) after receipt of purchase order to discuss specific requirements such as reports, certifications and imprinting as this may help minimize any delays in the inspection and payment process.

5.6 Quality Assurance and Inspection

5.6.1 Delivered posts may be inspected by the DOT within 30 days upon delivery to DOT.

5.6.2 Material not meeting specification due to excess moisture content and treatment residue, warping, improper bundling, etc. will be rejected and returned to the treatment facility at the contract holder’s expense.

5.6.3 For each truckload of posts and blocks delivered, it is the responsibility of the supplier (holder of the purchase order) to ensure that all the below listed reports/certifications are provided prior to, or at time of, delivery to

DOT.

5.6.4 All reports/certifications must be complete and legible.

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5.6.4.1 Certificate of Treatment to include product name, size, and quantity of posts.

5.6.4.2 Certified Grading Reports.

5.6.4.3 Certificate of Compliance in accordance with the Standard

Specifications.

5.6.5 The DOT Purchase Order number must be shown on all

reports/certifications. Any truckload not in compliance with these requirements will be subject to rejection and be returned freight collect.

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6.0 ADDITIONAL REQUIREMENTS FOR WOOD SURVEY STAKES

6.1 DOT Stock Numbers (CT#) listed as follows:

Table 4 5510-00108 5510-00209 5510-00805 5510-00906 5510-01009 5510-00704 5510-01201 5510-01100

6.2 General Requirements

6.2.1 All wooden survey stake "markers" shall be cut from pine or fir. They shall be sun or kiln dried to a moisture content of no more than 20%.

6.2.2 Wooden Survey Stake "positioners" may be cut from any commercial species of lumber. They shall be sun or kiln dried to a moisture content of no more than 20%.

6.2.3 The wooden survey stakes shall be dry, clean & straight grained.

6.3 Material shall be free from the following defects in the finished stakes:

6.3.1 The definitions of these defects are taken from the West Coast Lumber

Inspection Bureau Standard Grading Rules.

6.3.1.1 No cross grain with slope greater than 1 in 6 shall be allowed.

6.3.1.2 No visible splits shall be allowed.

6.3.1.3 No visible bark, pitch pockets, grey rot or decay shall be allowed.

6.3.1.4 Only tight knots with the ≤½" diameter shall be allowed and shall only be on the widest dimension.

6.3.1.5 There shall be only one (1) knot per piece for stake markers and no knots on lath markers.

6.3.1.6 Only pin holes of ≤1/16" shall be allowed. Maximum of two pin holes per piece shall be allowed.

6.3.1.7 No wane shall be accepted that is greater than it is allowed for eased edges, (i.e., 1/16" for 1" thick, ⅛" for 2" thick).

6.3.1.8 No discoloration or staining shall be allowed that will prevent legible printed script from being read at a point 8' from the stake.

6.3.1.9 The wooden survey stakes shall not be warped more than indicated below.

6.3.1.10 The warp shall be measured by placing the stake on a flat surface and measuring the distance between the flat surface and any part of the stake that does not touch the flat surface.

6.3.1.11 The measurement shall be made perpendicular to the flat surface.

6.3.1.12 The distance so measured shall be considered the warp.

Maximum acceptable warp:

18.0 inches and under stake – 0.25-inches

24.0 inches and 30.0 inches stake – 0.375-inches

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36.0 inches and longer stake – 0.5 inches.

6.3.2 Dimensions and Tolerances:

6.3.2.1 Wooden survey stake "markers" shall be the size and shape shown in the illustration labeled MARKERS in Figure 2.

6.3.2.2 On the 1.0-inch x 2.0-inch x 18.0-inches stake markers and the lath markers slightly blunt points up to 0.125-inches flat shall be acceptable.

6.3.2.3 Points shall be within 0.625-inches either side of the center of the stake. Two diagonal markers are obtained from one 2.0-inch x 4.0-inch (nominal) or one 1.0-inch x 4.0 inches (nominal) cut diagonally.

Figure 2

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6.3.2.4 Wooden survey stake "positioners" shall be the size and shape shown in the illustration labeled POSITIONERS in Figure 3.

6.3.2.5 Ginnie positioners may be either square or round and may be pencil pointed.

6.3.2.6 Slightly blunt points up to 0.125-inches flat shall be acceptable.

Points shall be within 0.0625 inches either side of the center of the ginnie.

Figure 3

Wooden survey stake "positione

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6.3.3 Finished Surfaces:

6.3.3.1 Wooden survey stake "positioners" may be saw-sized or surfaced. Mill run surfaces are unacceptable. Edges and points must be free of all visible burrs, splinters, or tears.

6.3.3.2 All other markers shall be surfaced two sides (S2S) on their widest dimension. In lieu of planning, lath and diagonals may have saw-sized surfaces if a "planer" blade is used, providing the surfaces have a smoothness and uniformity like that produced by a planer.

6.3.3.3 Edges and points must be free of all visible burrs, splinters, or tears.0.0625 inches on either side of the center of the ginnie.

6.4 Bundling and Palletizing for delivery

6.4.1 Packaging of Wooden Survey Stake "Markers”:

6.4.2 1.0-inch x 2.0-inch x18.0-inch stake "markers" shall be packaged 50.0 per carton.

6.4.3 2.0-inch x 4.0-inch x 24.0-inches, 30.0-inches, and 36.0-inches diagonal

"markers" shall be packaged in bundles of 30.0.

6.4.4 Binding: 16-gauge, annealed galvanized wire or plastic strapping. Use a minimum of 0.25-inch plywood or 0.625 thickness board that fully covers both ends.

6.4.5 Tie wires or straps shall be carefully centered and applied parallel with the sides or ends of bundle.

6.4.6 Care shall be exerted to ensure that the wires or straps are drawn taut to provide a firm and rigid bundle.

6.4.7 Loose or incorrectly applied bindings will be considered as failure to comply with the specification.

6.4.8 In lieu of above, diagonal markers may be packaged in cartons per this document.

6.4.9 1.0-inch x 4.0-inch x 18.0-inch diagonal markers shall be packaged in bundles of 60.0 or placed in carton with 60.0 markers to a carton.

6.4.10 Binding: 16-gauge, annealed galvanized wire or plastic strapping. Use a minimum of 0.25-inch plywood or 0.625 thickness board that fully covers both ends.

6.4.11 Tie wires or straps shall be carefully centered and applied parallel with the sides or ends of bundle.

6.4.12 Care shall be exerted to ensure that the wires or straps are drawn taut to provide a firm and rigid bundle.

6.4.13 Loose or incorrectly applied bindings will be considered as failure to comply with specifications.

6.4.14 48.0-inch lath markers shall be packed in bundles of 50.0, securely tied with 16-gauge annealed galvanized wire or plastic strapping at both ends of bundle.

6.4.15 Ties must be tight on arrival of bundle at point of delivery.

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6.4.16 24.0-inch lath markers shall be packaged 50.0 per carton or bundle.

6.4.17 Packaging of wooden survey stake “Positioners”:

6.4.18 1.0-inch x 2.0-inch x 9.0-inch stake “positioners” shall be packaged 100.0 per carton.

6.4.19 2.0-inch x 2.0-inch x 8.0-inch hub “positioners” 50.0 per carton

6.4.20 2.0-inch x 2.0-inch x 12.0-inch hub “positioners” 25.0 per carton.

6.4.21 Ginnie “positioners” shall be packaged 200.0 per carton.

6.4.22 Cartons shall be fabricated from double-faced "C" flute single wall RSC glue.

6.4.23 Each carton shall be printed or stenciled (0.50-inch high) with quantity, size of contents and vendor's name on one end.

6.4.24 Bottom and top of all cartons shall be sealed with one strip of pressure-sensitive tape that is 2.0-inch wide or gummed tape that is a minimum of 2.50-inches wide, for use of 60.0 pounds application.

6.4.25 The carton size shall be such that the prescribed number of stakes will be held firmly without unnecessary movement.

6.4.26 The top of the carton shall fold down close to the stakes to prevent crushing of the carton.

6.5 Palletizing: Pallet construction shall conform to State of California Specification, 3990-01A-01 Rev1, Dated February 10, 2020, Pallets shall be Type 2 and of the size shown for the markers or positioners being palletized.

6.5.1 The following markers and positioners will be palletized on 44.0-inch x 44.0-inch pallets as shown on the attached drawings:

6.5.1.1 Figure 4: 1.0-inch x 4.0-inch x 18.0-inches diagonal markers,

40.0 cartons - 5 tiers high.

6.5.1.2 Figure 5: 2.0-inch x 4.0-inch x 30.0-inches diagonal markers,

24.0 bundles or cartons - 6 tiers high

6.5.1.3 Figure 6: 2.0-inch x 2.0-inch x 8.0-inches hub positioners, 36.0 cartons - 3 tiers high

6.5.1.4 Figure 7: 2.0-inch x 2.0-inch x 12.0-inches hub positioners, 80.0 cartons - 5 tiers high

6.5.1.5 Figure 8: 2.0-inch x 2.0-inch x 18.0-inches hub positioners, 60.0 cartons - 5 tiers high

6.5.1.6 Figure 9: 1.0-inch x 1.0-inch x 8.0-inches ginnie positioners,

60.0 cartons - 5 tiers high

6.5.2 Following markers and positioners will be palletized on 44.0-inch x 46.0-inch pallets as shown on the attached drawings:

6.5.2.1 Figure 10: 1.0-inch x 2.0-inch x 18.0-inches marker, 60.0 cartons - 5 tiers high

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6.5.2.2 Figure 11: 1.0-inch x 2.0-inch x 9.0-inches positioner, 60.0 cartons - 5 tiers high

6.5.3 Following marker will be palletized on 44.0-inch x 48.0-inch pallets as shown on the attached drawing:

6.5.3.1 Figure 12: 2.0-inch x 4.0-inch x 36.0-inches diagonal markers,

30.0 bundles or carton - 6 tiers high

6.5.4 Following marker will be palletized on 48.0-inch x 48.0-inch pallets as shown on the attached drawing:

6.5.4.1 Figure 13: 2.0-inch x 4.0-inch x 24.0-inches diagonal markers,

48.0 bundles or cartons - 6 tiers high

6.5.4.2 Figure 14: 48.0-inch lath markers, 72.0 bundles - 12 tiers high

6.5.5 Following marker will be palletized on 42.0-inch x 48.0-inch pallets as shown on the attached drawing:

6.5.5.1 Figure 15: 24.0-inch lath markers, 50.0 cartons - 5 tiers high

6.6 Delivery

6.6.1 Wooden surveys stakes are to be always kept dry prior to being received at the specified delivery location. Survey Stakes and Lath will be inspected by the DOT.

6.6.2 Material not meeting specification will be rejected and returned at the contract holder’s expense.

6.7 Quality Assurance and Inspection

6.7.1 Inspection: The wooden survey stake "markers" and wooden survey stake "positioners" shall be inspected and tested for compliance to this Bid Specification.

6.7.2 For purposes of inspection, an inspection lot shall be defined as one delivery to one agency at one time.

6.8 Sample Size:

6.8.1 Only full bundles or cartons will be pulled as inspection samples. Any bundle or carton inspected that has a greater than or equal to a 20% sum of rejected pieces that will cause that bundle or carton to be rejected.

6.8.2 Rejection of inspected pieces are based on not meeting requirements set forth in this Bid Specification.

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7.0 ADDITIONAL WOOD SURVEY STAKE FIGURES (Figures 4-15)

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7.0 ADDITIONAL WOOD SURVEY STAKE FIGURES (Figures 4-15)