Attachment 5 - SPI AK16759556.pdf

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SPI Containers Federal contract opportunity
Solicitation number
SP3300-25-Q-0141
Issued by
Defense Logistics Agency Distribution

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This document is a Special Packaging Instruction (SPI) for a transmission axle differential (TRANS,AXLE,DIFF) with National Stock Number 2520-01-6759556. The SPI provides detailed specifications for preserving, packaging, and marking a single unit weighing 522.0 lbs with dimensions of 45.0 x 29.0 x 29.5 inches. Key packaging requirements include applying preservative to exterior yokes and exposed threads, using MIL-PRF-32033 and SAE-J2360 preservatives, fabricating specific steel brackets, and implementing precise wrapping, cushioning, and container placement procedures according to military standards MIL-STD-2073-1D and MIL-STD-129.

The document includes multiple technical drawings (Figures 1-8) that provide precise instructions for item placement, bracket dimensions, gasket positioning, and container configuration. Specific packaging steps involve wrapping the item in paper and foam, using zinc-plated hardware, securing blocking between brackets, and ensuring proper orientation within a container meeting ASTM-D6880, Class 2, Style 7 specifications. The packaging instruction is dated 01/23/2019 and is associated with CAGE code 19207 and SPI number AK16759556.

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File Type Posted
SP3300-25-Q-0141 - Amendment 0006.docx DOCX document
SP3300-25-Q-0141 - Amendment 0005.docx DOCX document
SP3300-25-Q-0141 - Amendment 0004.docx DOCX document
Attachment 5 - SPI AK16759556 (Amend 0004).pdf PDF
SP3300-25-Q-0141 - Amendment 0003.docx DOCX document
SP3300-25-Q-0141 - Amendment 0002.docx DOCX document
SP3300-25-Q-0141 - Amendment 0001.docx DOCX document
Attachment 1 - SPI AK12035746.pdf PDF
Attachment 4 - SPI AK16332049.pdf PDF
Attachment 3 - SPI AK16267876.pdf PDF
Attachment 2 - SPI AK15592715.pdf PDF
Attachment 6 - Schedule of Supplies.xlsx XLSX spreadsheet
SP3300-25-Q-0141.doc DOC document
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SPECIAL PACKAGING INSTRUCTION -BK

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, Gathering and maintaining the deta needed, and completing and reviewing the collection of information, Send comments regarding this burden estimate or any other aspect of this collection of Information, including suggestions for reducing the burden, to the Department of Defense. Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of em, no person shalt be subject to any penalty for failing to comply wit~ a collection of information if it does not display a currently valid 0MB Control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATtON.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/20 19 -

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 522.0 22.279 45.0 X 29.0 X 29.5

12. MILITARY PRESERVATION 18. 19. 20.

MIL-STD-2073-1D, METHOD 43 STEPS REQD DESCRIPTION

13.CLEANING 1-B A/R PRESERVATIVE: MIL-PRF-32033

MIL-STD-2073-1 2-C 2 QTS PRESERVATIVE: SAE-J2360, PE1O

14. DRYING 3-D 4 FABRICATED BRACKETS

MIL-STD-2073-1 4-E A/R BLOCKING/BRACING: ASTM-D6199, CL 3

15. PACKING 5-F AiR HARDWARE SET

6-G 1 WRAP: MIL-PRF-121, TV II, SIZE: 77 X 57

a.LEVELA 1 CUSHIONING: A-A-59135, CL 1, GRA, MIL-STD-2073-1D & NOTE L SIZE: 79 X 59 X 1/4” THICKNESS b.LEVELB 8-I 1 ENVELOPE: MIL-DTL-6060E

NONE 9-J 1 CONTAINER: ASTM-D6880, CL 2, ST 7,

16. MARKING SIZE: 25 X 22 X 38

MIL-STD-129 & NOTE K

17. NOTES/DRAWING

A. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER SPECIFICATION.

B. APPLY PRESERVATIVE TO ALL YOKES AND EXPOSED THREADS ON THE EXTERIOR OF THE ITEM.

C. PLACE PRESERVATIVE INTO TRANS,AXLE,DIFF THROUGH OPEN PORT. TILT ITEM SO PRESERVATIVE FLOWS TOWARDS YOKES (DIFF END HIGHER THAN YOKES). ROTATE ALL YOKES SEVERAL TIMES TO ENSURE COMPLETE INTERNAL COVERAGE. TILT ITEM SO PRESERVATIVE FLOWS OUT OPEN PORTS

(DIFF END LOWER THAN YOKES). ROTATE ALL YOKES SEVERAL ROTATIONS A SECOND TIME TO

ENSURE COVERAGE OF ALL INTERNAL SURFACES.

D. BRACKETS SHALL BE FABRICATED FROM COMMERCIAL GRADE PLATE STEEL. BRACKETS SHALL BE FORMED BY BENDING AND GUSSETS SHALL BE WELDED. BRACKETS WILL BE PAINTED, PLATED OR

PRESERVED USING MIL-PRF-16173, GR 4. SEE FIGURE 3 & 4 FOR BRACKET DRAWINGS AND

PLACEMENT.

E. SEE TABLE I AND FIGURE 1 FOR SIZES AND ORIENTATION. BLOCKING SECURED BETWEEN

BRACKETS AND ENVELOPE (ON CONTAINER BASE) USING HARDWARE (NOTE F).

F. ALL HARDWARE SHALL BE ZINC PLATED AND CONFORM TO ASTM-F2329. SEE TABLE 1 AND FIGURE 2 &

6 FOR SIZES AND LOCATIONS.

G. WRAP ITEM ENTIRELY WITH PAPER, SECURE WITH TAPE.

H. WRAP ITEM AND BLOCKING COMPLETELY IN FOAM. ENSURE THAT CUSHIONING IS PLACED BETWEEN

THE BLOCKING AND THE ITEM, SECURE WITH TAPE.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 7 Designed using Perform Pro. WHS/DIOR. Jun 87

D~ U .~, -

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK 0MB No. 0704-0188 AB

The public reporting burden for this collection of information is estimated to average 30 days per reeponse, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding thia burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Depadment of Defense, Eaecutive Services and Communications Directorate (0704-01 fa). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currency valid 0MB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE AEOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3, SPI NO.

12601834 (75Q65) TRANS,AXLEJDIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/2019 -

17, NOTES!DRAWING

FIGURE 1 — ITEM A LOCATIONS ON BASE OF CONTAINER (TOP VIEW)

FIGURE 2—HOLE PLACEMENT ON BLOCKING (TOP VIEW)

fl-i

- C—

LJ

DO FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE

Designed using Perform Pro, WHS/DIDR, Jun 07

0MB No. 0704-0188 AB

The public reporting burden for this collection of information is estimated to average 30 days per response. includieg the time for reviewing instructions, searching esistieg data sources, gathering and maintaining the data needed, and completing and reviewing the coltection of information. Sand conmiants regarding this burden estimate or any other atpect of this collection of information, inctuding suggestions for reducing the burden, to the Department of Defense. Executive Services and Cona’eunications Directorate (D7D4-D188). Respondents should be aware that notwithstanding any other prevision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid DMB control number. PLEASE DO NOT RETURN YDUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601834 (75Q65) TRANS,AXLE,DIFF 19207 AK16759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/2019 -

17. NOTESIDRAWING

FIGURE 4—ITEM B (BRACKET 2)DIMENSIONS

1 ~j

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE

Designed using Perform Pro, WHS/DIOR, Jun ~7

0MB No. 0704-0788 AR

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden. to the Department of Defense, Executive Services end Communicafons Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to sny penalty for failing to comply with a collecton of informaton if it does not display a currently valid 0MB control number,_PLEASE DO_NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

12601834 (75Q65) TRANS,AXLE,DIFF 19207 AKI 6759556

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2520-01-6759556 01/23/2019 -

17. NOTESIDRAWING

FIGURE 7—GASKET (ITEM F) PLACEMENT ON ENVELOPE (ITEM G) — FLAT LAYOUT

32.25

I :23 35!X

‘l

‘-4 ‘0 c’4

FIGURE 8— PLACEMENT OF SLEEPER BOARD ON BOTTOM SIDE OF CONTAINER (TOP VIEW)

I I

- L. J

NOTE: HOLES THROUGHT CENTER SKID MUST BE COUNTERSUNK 1/2”.

DO FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE

Designed using Perform Pro, WI’tS/DIOR, Jun ~7

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