Attachment 2 - SPI AK15592715.pdf

SPECIAL PACKAGING INSTRUCTION I ~ RI

Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the date noeded. and completing and reviawing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information.

including suggestions for reducing this burden, to Washinglon Headquarters Services, Directors for tnformation Operations and Reports, 1215 Jefferson Davis Highway. Suite 1204. Arlington. VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0186), Washington, 0020503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR1 260 AMP, DUAL VOLTAGE 19207 AK1 5592715

4, NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920—01—559—2715 10-31-05 A

7. QUP 8. ICQ 9. UNIT PACK WT. (LB) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

I EACH NONE 80.5 2.436 18.0 X 15.8 X 14.8

18. 19. 20.

STEPS REQD DESCRIPTION

12. MILITARY PRESERVATION lB PRESERVATIVE: MIL-PRF-32033.

METHOD 42 2C 1 WRAP: A-A-3174 (REPLACES L-P-378), 6MIL THICKNESS,

13. CLEANING SIZE 58 X 24.

MIL-STD-2073-ID, PROCEDURE 1 3D CUSHIONING, BLOCKING AND BRACING: SEE NOTES.

14. DRYING 4 1 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF. CLASS DOM,

MIL-STD-2073-ID VARIETY SW, GRADE 275, SIZE 15-1/2 X 12-3/4 X 12-1/2.

15.PACKING 5E CONTAINERCLOSURE: SEENOTES.

6 1 BAG: MIL-DTL-117, STYLE 1, TYPE II, CLASS E, SIZE 35 X 43.

MIL-STD-2073-1D AND NOTE F 7 1 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR, b LEVEL B VARIETY DW, GRADE V13C, SIZE 17-1/4 X 14 X 14.

MIL-STD-2073-ID AND NOTE F 8E CONTAINER CLOSURE: SEE NOTES.

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-ID. INSPECT PACKING IN ACCORDANCE WITH

MIL-STD-2073-1 D AND THE APPLICABLE CONTAINER SPECIFICATION.

B. APPLY TO ALL UNPAINTED OR UNPLATED METALLIC SURFACES.

C. FORM FIT WRAP TO ITEM THEN SECURE WRAP USING ASTM D5486, TYPE V, CLASS 1 TAPE.

D, FABRICATE OR OBTAIN MATERIALS LISTED IN BLOCK 20 AND MATERIAL CHART ON PAGE 2. THE FOLLOWING NOTES CONTAIN

INFORMATION FOR FABRICATION AND APPLICATION OF PACKAGING MATERIALS.

FABRICATE PAD ASSEMBLY “1” (QTY, 1) BY SECURING PAD “A”, PAD “B”, PAD “C”, PAD “D”, PAD “Efl, PAD “F”, AND PAD “G” TO

GETHER, USING A SUITABLE WATERPROOF GLUE, AS SHOWN ON PAGE 9.

FABRICATE PAD ASSEMBLY “2” (QTY, 1) BY SECURING PAD “H”, PAD “I”, PAD “J”, PAD “K°, PAD “L”, AND PAD “M” TOGETHER, USING A

SUITABLE WATERPROOF GLUE, AS SHOWN ON PAGE 10.

PLACE PAD ASSEMBLY “1” THE WRAPPED ALTERNATOR AND PAD ASSEMBLY “2” INTO THE DOMESTIC CONTAINER AS SHOWN ON

PAGE 11.

E. THE DOM CONTAINER SHALL BE CLOSED IN ACCORDANCE WITH ASTM D 1974 CLOSURE METHOD 2B6. A-A-883, TYPE II TAPE MAY

BE USED INSTEAD OF TAPE SPECIFIED IN REQUIRED METHOD,

THE WR CONTAINER SHALL BE CLOSED IN ACCORDANCE WITH ASTM D 1974, SEALING METHOD B OR METHOD C.

F. PACKING:

LEVEL “A” PACKING SHALL BE ACCOMPLISHED USING CLEATED-PLYWOOD BOXES, OVERSEAS TYPE, CONFORMING TO PPP-B-601

OR NAILED WOOD BOXES CONFORMING TO PPP-B-621, CLASS 2.

LEVEL “B” PACKING SHALL BE ACCOMPLISHED USING: FIBERBOARD BOXES, WEATHER RESISTANT CLASS, CONFORMING TO ASTM D 5118 OR; TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2, CONFORMING TO ASTM D 5168 OR; PALLET BASE

CONTAINERS, TYPE III, CONFORMING TO MIL-B-43666. NOTE F CONTINUED ON PAGE 2)

DO Form 2169, SEP98 (Replica) Previous editions are obsolete Page 1 of 11 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved -SS RJ0MB No. 0704-0188 Public reporting burden for this collection of Information Is estimated 10 average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, induding suggestions for reducing this burden, to Washington Headquarters Services, Directors for Informefon Opersfons and Reports, 1215 Jefferson Davis Highway. SuIte 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Psperwork Reduction Project (0704.0188), Washington, 0020503. Please do not return your form to either of these sddresses.

1, PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK1 5592715

4, NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715 10-31-05 A

MATERIAL

ITEM DESCRIPTiON

A I FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 2.

B 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 3.

C 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 3.

D 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 4.

E I FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 4.

F 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 5.

G 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 5.

H I FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 6.

I 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 6.

J I FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 7.

K 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 7.

L I FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGE 8.

M 1 FOAM PAD: A-A-59136, CLASS 4, GRADE A, TYPE I (2 PCF), SEE SKETCH ON PAGES.

(NOTE F CONTINUED)

WHEN THE WEIGHT OF THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR

PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-HDBK-774.

DIA.

2-3/4—~j [4—

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

DD Form 2169, SEP 96 (ReplIca) Previous editions are obsolete Page 2 of II Pages

SPECIAL PACKAGING INSTRUCTION Form Approved -SS lU0MB No. 0704-0188 Public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the date needed, end completing and reviewing the cotiection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, induding suggestions for reducing this burden, to Washington Headquarters Services, Directors for information Operations and Reports, 1215 Jefferson Davis Highway. Suite 1204, ArlIngton, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704.0188). Washington, DC 20503. Please do not return your form to either of these addresses.

AKI 559271512423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715

10-31-05 A

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center, +4-7/8+1 4-5-1/4+ 4— 6-1/4—a 4— 7-1/4—4 4— 7-5/8 ~ 4 11-1/2———.

4 12-1/2

DD Form 2169, SEP96 (Replica) Previous editions are obsolete

1/8D1A.

5-3/4

•1~ 1-1/2_H [4-[4— 6-1/4—41

4 12-1/2

~‘—8DlA.

I ~ 2j tt 1/2

U i_H H

Page 3 of 11 Pages

Public reporting burden for this collection of Information Is estimated to average 30 days per response, Including the Lime for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information.

induding suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget. Paperwork Reduction Prcject (0704-0188), Washington, DC 20503. Please do not return your form to oithor of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK15592715

4. NATIONAL STOCK NO. 2920-01-559-2715 5. DATE OF DRAWING 6. REVISION

10-31-05 A

8 DIA.

© 1~

5-1/4-—H H—

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to Center.

LI

~ H-

DD Form 2169, SEP96 (Replica) Previous editions are obsolete

-I-

5-3/4 -\~ *r\z 4-5-1/4 4— 6-1/4 4— 7-1/4 4— 7-5/8 4 12-1/2

Page 4 of 11 Pages

SPECIAL PACKAGING INSTRUCTION ) Form Approved ~-SS RI0MB No. 0704-0188 Public reporting burden for this colloction of Information is estimated to average 30 days per response, Including the time for reviewing instructions, searching esist’ing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of thts collection of information, including suggestions for reducing this burden, to Washington Hesdquerters Serelcos, Directors ftr Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204. ArlIngton, VA 22202-4302. and to the Office of Management and Budget, Psperwork Reduction Project (0704-0158), Washington, DC 20503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK15592715

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715 10-31-05 A

4 12-1/2

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

DD Form 2169, SEP96 (Replica) Previous editions are obsolete

7r—8-1/2DIA.

5-3/4

I

5-3/4

‘Jr

4 12-1/2 1—1

Page 5 of 11 Pages

SPECIAL PACKAGING INSTRUCTION I ~7i-o~ RJ

Public reporting burden for this collection of information Is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of Information. Send comments regarding this burden estimate or any other aspect of this collection of information, induding suggestions for reducing this burden, to Washington Headquarters Services, Directors for Information Opemtions and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 222024302. and to the Office of Management and Budget, Paperwork Redudion Project (0704.0488), WashIngton, 0020503. Please do not return your form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK15592715

4. NATIONAL STOCK NO. 2920 01 559 2715 5. DATE OF DRAWING 6. REVISION

- - - 10-31-OS A

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

DIA.

F- 5-1I4~H

DD Form 2169, SEP 96 (ReplIca) Previous editions are obsolete t 6-1/4

‘I, DIA.

2-1/4-----~

1— 6-114--+

4 10-1/4

4 12-1/2 tJJL~T ~2-1/4 t

Page 6 of 11 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved -SS Li’0MB No. 0704-0188 Public ~e•poding burden for this collection of Information is estimated to average 30 days per response, including the limo for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, end completing and reviewing the collection of Information. Send comments regarding this burden estimate or any other aspect of this collection of informaticn, induding suggestions for reducing this burden, to Washington l’leadqusrters Services, Directors for Informetion Operstions and Reports, 1215 Jefferson Davis Highway, Suite 1204, Ailington. VA 22202.4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-0188), Weshington, 0020503. Please do not return yi ‘ur form to either of these eddresses.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK15592715

1, PART OR DRAWING NO. (GAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

4. NATIONAL STOCK NO. 2920-01-559-2715 5. DATE OF DRAWING 6. REVISION

10-31-05 A

DIA.

F-~

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to Center.

~/~‘~~8-1/2DlA.

4—6-1/4—’ 4 12-1/2

OD Form 2169, SEP96 (Replica) Previous editions are obsolete

6-1/4

1-1/4 1-5/8--+j [~—

Page 7 of 11 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved -SS Ri’0MB No. 0704-0188 Public reporting burden for this collection of lrifonnation Is estimated te average 30 days per response, Including the time for reviewing instructions, searching existing data saurcoa, gathoring end maintaining the data needed, and completing and reviewing the collection of Information, Send comments regarding this burden estimate or any other aspect of this collectIon of information, including suggestions for reducing this burden, to Washington Headquarters Sereices, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Sutte 12B4. Arlington, VA 222024302, and to the Office of Management and Budget, Paperwork Reducfon Project (0704-0188), Washington, 0020503. Please do not return y ur form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SRI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AK1 5592715

4, NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715 10-31-05 A

6-1/4

E 1_1/2_’P’I [.4—

DD Form 2169, SEP96 (Replica) Previous editions are obsolete

8-1/2 DIA.

l_1/2—*[ [4H— 6-1/4

I~ 12-1/2 p

All dimensions are in inches.

All dimensions are actual.

All holes are dimensioned to center.

6-1/4

‘ir

4 12-1/2 p

Page 8 of 11 Pages

Public reporting burden for this collection of information is estimated to average 30 days per response. including the time for reviewing instructiona, searching existing data sources, gathering end maintaining the data needed, and compieting and reviewing the cotection of information. Sond comments regarding this burden estimate or any other aspoct of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services. Directors for information Operations and Reports, 1215 Jefferson Davis Highway. Suite 1204, ArlIngton, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reducfon Project (0704-0108). WashIngton. DC 20503. Please do not return your form to either of (hose addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AKI 5592715

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715 10-31-05 A

SECURE PADS TOGETHER AS SHOWN

USING A SUITABLE WATERPROOF GLUE.

DD Form 2169, SEP96 (Replica) Previous editions are obsolete

PAD ASSEMBLY “1”

PAD uCIAND PAD ‘E°ARE VERYSIMILAR.

BESURETOASSEMBLE PAD ‘C”AND

PAD “E° IN THE CORRECT ORDER.

Page 9 of 11 Pages

SPECIAL PACKAGING INSTRUCTION Form Approved -SS ILl0MB No. 0704-0188 Public reporting burdon for this collection of Information Is estimated to average 30 days per response, IncludIng the time for reviewing instructions, searching existing dale sources, gathering and maintaining the data needed, and completing and reviewing the collection of Information. Send comments regarding this burden estimate or any other aspect of this collection of information, Including suggestions for reducing this burden, to Washington Headquarlere Services, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Paperwork Reduction Project (0704-01 88), Washington, DC 20503. Please do not return ~! ur form to either of these addresses.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CODE INDENT 3. SPI NO.

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE 19207 AKI 5592715

4. NATIONAL STOCK NO. 5. DATE OF DRAWING 6. REVISION

2920-01-559-2715 10-31-05 A

PAD ASSEMBLY “2”

SECURE PADS TOGETHER AS SHOWN

USING A SUITABLE WATERPROOF GLUE.

DD Form 2169, SEP 96 (Replica) Previous editions are obsolete Page 10 of 11 Pages

SPECIAL PACKAGING INSTRUCTION

Public reporting burdon for this collection of Information is estimated to average 30 dsys per response, including tho time for reviewing instructions, sssrching existing date sources, gathadng and maintaining the data needed, and completing and reviewing the ccllection of information. Send comments regarding this burden estimate or any other sspect of this collection of information, Induding suggestions for reducing this burden, to Washington Headquarters Senilces, Directors for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202.4302, and to the Office of Management and Oudget, Paperwork Reduction Project (0704.0188), Washington, DC 20603. Please do not return your form to either of those addresses.

1, PART OR DRAWING NO. (CAGE) NOMENCLATURE

12423713 (19207) ALTERNATOR, 260 AMP, DUAL VOLTAGE

4. NATIONAL StOCK NO.

PLACING THE PAD ASSEMBLIES

WRAP NOT SHOWN FOR CLARITY

PAD ASSEMBLY “2”

REF

PAD ASSEMBLY “i”

PAD ASSEMBLY “1”

DD Form 2169, SEP96 (Replica) orm Approved -SS 0MB No. 0704-0188

2. CODE INDENT

5. DATE OF DRAWING

10-31-05

3. SPI NO.

AKI 5592715

Previous editions are obsolete Page 11 of 11 Pages