Attachment 2 BERTHOLF (WMSL 418) DS FQ1 SOW.pdf

USCGC BERTHOLF (WMSL 750)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2022

Developed By: Christopher T Crowley

(Rev_0, 20 April 2021)

USCGC BERTHOLF (WMSL-418) DOCKSIDE AVAILABILITY FY2022

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. xi Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Tanks (MP Fuel Storage and Overflow), Clean and Inspect WORK ITEM 2: Air Conditioning Plants, Groom WORK ITEM 3: Forward and Aft Capstans, Annual Maintenance WORK ITEM 4: Helo Hangar Door Curtain Assembly, Renew WORK ITEM 5: Incinerator, Exhaust Piping, Commercial Clean WORK ITEM 6: Auxiliary Seawater Piping, Modify WORK ITEM 7: Tank Sounding Tube, Replace WORK ITEM 8: Decks, Preserve (Full) WORK ITEM 9: Deck Covering (Slip-Resistant), Renew WORK ITEM 10: Vent Trunks, Preserve WORK ITEM 11: Ventilation Ducting, Clean and Inspect WORK ITEM 12: Ventilation Ducting, Renew (Optional) WORK ITEM 13: Cofferdam, Install WORK ITEM 14: Vaneaxial Fan and Motor assembly, Overhaul WORK ITEM 15: Carriage Winch Renew and Small Boat Capture System, Inspect and Test, Perform .. 82 WORK ITEM 16: Gas Turbine Hydraulic Start Piping, Renew WORK ITEM 17: Tenting, Provide WORK ITEM 18: Quick-Acting Watertight Scuttles, Renew WORK ITEM 19: Incinerator Exhaust Piping, Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL-100-006, Rev -, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL-801-001, Rev -, Booklet of General Plans

Coast Guard Drawing 418A-WMSL-101-001, Rev -, Compartment & Access Drawing

Coast Guard Drawing 418A-WMSL-437-1, Rev -, Electrical Flowmeter Installation Auxiliary Seawater

Coast Guard Drawing 418A-WMSL-506-001, Rev -, Overflow / Air Escapes Sounding Tubes Diagram

Coast Guard Drawing 418A-WMSL-512-001, Rev A, HVAC System Diagram (ASC512001)

Coast Guard Drawing 418A-WMSL-555-001, Rev A, Foam System Diagram

Coast Guard Drawing 418A-WMSL-555-003, Rev -, AFFF Bilge Sprinkling Modifications

Coast Guard Drawing 750 WMSL-520-020, Rev B, Seawater Cooling System Diagram WMSL 750 Only

Coast Guard Drawing 750 WMSL-520-500, Rev C, Stern Tube Seawater Piping Modifications

Coast Guard Drawing 750-WMSL-085-003, Rev A, Compartment Areas & Volumes NSC 1 & NSC 2 (Only) (ASC085012)

Coast Guard Drawing 750-WMSL-100-034, Rev J, Unit 2330 Structure - 2nd Deck to Main Deck - Fr 52 to Fr 64 (ASC100233)

Coast Guard Drawing 750-WMSL-100-055, Rev E, Unit 4130 - Structure - 03 Level - Pilot House

(ASC100413)

Coast Guard Drawing 750-WMSL-100-059, Rev C, Topside Configuration (NSC 1 SRD) (AS1100004)

Coast Guard Drawing 750-WMSL-167-002, Rev D, Structural Door List, Ship Wide Hulls 4911 and 4912 Only (ASC167002)

Coast Guard Drawing 750-WMSL-512-506, Rev -, Ventilation Mods Incidental to Laundry No 2

Coast Guard Drawing 750-WMSL-600-046, Rev G, Fab & Instl of Hull Outfit Design, Unit 4130

(ASC600413)

Coast Guard Drawing 750-WMSL-635-001, Rev -, Thermal & Acoustic Insulation (ASC635001)

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform – Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750-WMSL-100-028, Rev J, Unit 2220 Structure – 1st Platf to 2nd Deck – Fr 44 to Fr 52 (ASC100222) v (Rev-0)

Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard & Outboard Profiles (AS3100002)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-169-001, Rev E, HELO Hangar Door Installation (ASC169001)

Coast Guard Drawing 750-WMSL-180-010, Rev E, FDN ARR DWG Design Unit 1340 BKLT NO. 1

(ASC180134) (UNSIGNED)

Coast Guard Drawing 750-WMSL-259-020, Rev D, Incin & Dg Intake & Combustion Exhaust Sup, Dets & L/M 2nd Deck - 02 Lvl (ASC259018)

Coast Guard Drawing 750-WMSL-320-010, Rev G, Power Sys Deck Plan – Second Dk, Aft of Fr 52

(ASC3200016)

Coast Guard Drawing 750-WMSL-320-012, Rev G, Power Sys Deck Plan – Main Deck Fwd of Fr 52

(ASC320007)

Coast Guard Drawing 750-WMSL-320-016, Rev F, Power Sys Deck Plan – 01 Level (ASC320009)

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves – Pipe Structure Penetration (SP485000)

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves-Pipe Structure Penetration (Sp485000) (Unsigned)

Coast Guard Drawing 750-WMSL-500-002, Rev E, Resilient Hanger Details & Installation

Coast Guard Drawing 750-WMSL-501-008, Rev -, Machinery Arrangements (ASC501001C)

Coast Guard Drawing 750-WMSL-506-011, Rev D, Overflow / Air Escapes / Sounding Tubes – Unit 1310 (ASC506131-Ae)

Coast Guard Drawing 750-WMSL-506-012, Rev B, Ovfl / Air Escapes / Sounding Tubes Unit 1320

(ASC506132-AE)

Coast Guard Drawing 750-WMSL-506-013, Rev C, Overflow / Air Escapes / Sounding Tubes – Unit 1330 (ASC506133-Ae)

Coast Guard Drawing 750-WMSL-506-014, Rev B, Air Escapes / overflows / Sounding Tubes – Unit 1340 (ASC506134-Ae)

Coast Guard Drawing 750-WMSL-506-512, Rev -, Ferrous Sounding Tube Replacement A & D

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

(ASC508001)

Coast Guard Drawing 750-WMSL-509-001, Rev A, HVAC Insulation Schedule and L/M (ASC509001)

Coast Guard Drawing 750-WMSL-512-001, Rev E, HVAC System Diagram

Coast Guard Drawing 750-WMSL-512-004, Rev A, Vent and Air Conditioning Standard Instruction

(ASC512007)

Coast Guard Drawing 750-WMSL-512-005, Rev D, Vent & Air Cond Fan Rm (P) Mn Dk Unit 3140

(ASC512008)

Coast Guard Drawing 750-WMSL-512-006, Rev D, Vent & Air Cond Fan Rm (P) 01 Lvl Unit Unit 4210

(ASC512009)

Coast Guard Drawing 750-WMSL-512-007, Rev B, Vent & Air Cond Fan Rm (P) 2nd Dk Unit 2330

(ASC512010)

Coast Guard Drawing 750-WMSL-512-008, Rev C, Vent & Air Cond Fan Rm (P) Mn Dk Unit 2140

(ASC512011)

Coast Guard Drawing 750-WMSL-512-009, Rev D, Vent & Air Cond Fan Rm (s) 2nd Dk Unit 2330

(ASC512012)

Coast Guard Drawing 750-WMSL-512-010, Rev B, Vent & Air Cond-Fan Rm (s) 2nd Dk 3230

(ASC512013)

vi (Rev-0)

Coast Guard Drawing 750-WMSL-512-011, Rev C, Vent & Air Cond Fan Rm 02 Level Unit 4220

(ASC512014)

Coast Guard Drawing 750-WMSL-512-012, Rev B, Vent & Air Cond Fan Rm 02 Lvl Unit 4420

(ASC512015)

Coast Guard Drawing 750-WMSL-512-013, Rev A, Vent & Air Cond Fan Rm 2nd Dk Unit 2230

(ASC512016)

Coast Guard Drawing 750-WMSL-512-014, Rev B, Vent & Air Cond Fan Rm 2nd Dk Unit 1330

(ASC512017)

Coast Guard Drawing 750-WMSL-512-017, Rev C, Vent & Air Cond Arr 1st Platf Unit 1220

(ASC512122)

Coast Guard Drawing 750-WMSL-512-018, Rev C, Vent & Air Cond Arrgt 2nd Dk Unit 1230

(ASC512123)

Coast Guard Drawing 750-WMSL-512-019, Rev C, Vent & Air Cond Arr Mn Dk Unit 1240

(ASC512124)

Coast Guard Drawing 750-WMSL-512-020, Rev D, Vent & Air Cond Arrgt 1st Platf Unit 1320

(ASC512132)

Coast Guard Drawing 750-WMSL-512-021, Rev D, Vent & Air Cond Arr 2nd Dk Unit 1330

(ASC512133)

Coast Guard Drawing 750-WMSL-512-022, Rev F, Vent & Air Cond. Arr. Main Dk. Unit 1340

(ASC512134)

Coast Guard Drawing 750-WMSL-512-022, Rev G, Vent & Air Cond Main Deck Unit 1340

Coast Guard Drawing 750-WMSL-512-023, Rev C, Vent & Air Cond Arr 2nd Platf Unit 2110

(ASC512211)

Coast Guard Drawing 750-WMSL-512-024, Rev C, Vent & Air Conditioning Arr 1st Platf Unit 2120

(ASC512212)

Coast Guard Drawing 750-WMSL-512-025, Rev C, Vent & Air Conditioning Arr 2nd Deck, Unit 2130

(ASC512213)

Coast Guard Drawing 750-WMSL-512-026, Rev C, Vent & Air Conditioning Arr Mn Dk Unit 2140

(ASC512214)

Coast Guard Drawing 750-WMSL-512-027, Rev D, Vent & Air Cond Arr 2nd Platf Unit 2210

(ASC512221)

Coast Guard Drawing 750-WMSL-512-028, Rev C, Vent & Air Cond Arr 1st Platf Unit 2220

(ASC512222)

Coast Guard Drawing 750-WMSL-512-029, Rev C, Vent & Air Conditioning Arr 2nd Deck, Unit 2230

(ASC512223)

Coast Guard Drawing 750-WMSL-512-030, Rev B, Vent & Air Cond Arr Mn Dk Unit 2240

(ASC512224)

Coast Guard Drawing 750-WMSL-512-031, Rev C, Vent & Air Conditioning Arr 2nd Platf Unit 2310

(ASC512231)

Coast Guard Drawing 750-WMSL-512-032, Rev C, Vent & Air Cond Arr 1st Platf Unit 2320

(ASC512232)

Coast Guard Drawing 750-WMSL-512-033, Rev H, Vent & Air Cond Arr 2nd Dk Unit 2330

(ASC512233)

Coast Guard Drawing 750-WMSL-512-034, Rev B, Vent & Air Cond Arr Mn Dk Unit 2340

(ASC512234)

vii (Rev-0)

Coast Guard Drawing 750-WMSL-512-035, Rev B, Vent & Air Conditioning Arr 2nd Platf, Unit 3110

(ASC512311)

Coast Guard Drawing 750-WMSL-512-036, Rev C, Vent & Air Cond Arr 1st Platf Unit 3120

(ASC512312)

Coast Guard Drawing 750-WMSL-512-037, Rev F, Vent & Air Cond Arr 2nd Dk Unit 3130

(ASC512313)

Coast Guard Drawing 750-WMSL-512-038, Rev G, Vent & Air Cond Arr Mn Dk Unit 3140

(ASC512314)

Coast Guard Drawing 750-WMSL-512-039, Rev D, Vent & Air Cond Arr 1st Platf Unit 3220

(ASC512322)

Coast Guard Drawing 750-WMSL-512-040, Rev G, Vent & Air Cond Arr 2nd Deck Unit 3230

(ASC512323)

Coast Guard Drawing 750-WMSL-512-041, Rev F, Vent & Air Cond Arr Mn Dk Unit 3240

(ASC512324)

Coast Guard Drawing 750-WMSL-512-042, Rev C, Vent & Air Cond Arr 2nd Dk Unit 3330

(ASC512333)

Coast Guard Drawing 750-WMSL-512-043, Rev C, Vent & Air Cond Arr 01 Lvl Unit 4110

(ASC512411)

Coast Guard Drawing 750-WMSL-512-044, Rev E, Vent & Air Cond Arr 02 Lvl Unit 4120

(ASC512412)

Coast Guard Drawing 750-WMSL-512-045, Rev E, Vent & Air Conditioning 01 Level, Unit 4210

(ASC512421)

Coast Guard Drawing 750-WMSL-512-046, Rev F, Vent & Air Cond Arr 02 Lvl Unit 4220

(ASC512422)

Coast Guard Drawing 750-WMSL-512-047, Rev C, Vent & Air Cond Arr Stack Unit 4230 (ASC512423)

Coast Guard Drawing 750-WMSL-512-048, Rev B, Vent & Air Cond Arr 01 Lvl Unit 4310

(ASC512431)

Coast Guard Drawing 750-WMSL-512-049, Rev C, Vent Arr Stack Unit 4320 (ASC512432)

Coast Guard Drawing 750-WMSL-512-050, Rev D, Vent & Air Cond Arr 01 Lvl Unit 4420

(ASC512442)

Coast Guard Drawing 750-WMSL-512-051, Rev B, Vent Arr Stack Unit 4430 (ASC512443)

Coast Guard Drawing 750-WMSL-512-059, Rev A, HVAC Equipment List (ASC512004)

Coast Guard Drawing 750-WMSL-512-060, Rev B, Vent & Air Cond Fan Rm (P) 2nd Dk Unit-3130

(ASC512019)

Coast Guard Drawing 750-WMSL-512-061, Rev D, Vent & Air Cond Cps Fan Rm (P) 01 Lvl Unit 4210

(ASC512020)

Coast Guard Drawing 750-WMSL-512-062, Rev C, Vent & Air Cond Fan Room 02-29-1-Q Unit 4120

(ASC512021)

Coast Guard Drawing 750-WMSL-512-063, Rev C, Vent & Air Cond Fan Room 02-29-3-Q Unit 4120

(ASC512022)

Coast Guard Drawing 750-WMSL-512-064, Rev A, Vent & Air Cond Arr Unit 3320 - 1st Platf

(ASC512332)

Coast Guard Drawing 750-WMSL-512-065, Rev C, Vent & Air Cond Arrg't Unit 4130 (ASC512413)

Coast Guard Drawing 750-WMSL-512-068, Rev C, Vent & Air Conditioning Arr Mn Dk Unit 2140

(AS3512214)

viii (Rev-0)

Coast Guard Drawing 750-WMSL-512-069, Rev B, Vent & Air Cond Arr Mn Dk Unit 2240

(AS3512224)

Coast Guard Drawing 750-WMSL-512-070, Rev B, Vent & Air Conditioning Arr Mn Dk Unit 2340

(AS3512234)

Coast Guard Drawing 750-WMSL-512-071, Rev -, Vent & Air Conditioning Arr Mn Dk Unit 1120

(AS2512112)

Coast Guard Drawing 750-WMSL-512-074, Rev B, HVAC System Diagram Selected Record DWG

NSC4 (ASC512001D)

Coast Guard Drawing 750-WMSL-512-513, Rev C, Vent & Air Cond Arr 2nd Platf Unit 2110

(ASC512211)

Coast Guard Drawing 750-WMSL-512-518, Rev -, Vent Mods Incidental to Lpac Install

Coast Guard Drawing 750-WMSL-512-526, Rev D, HVAC Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-512-527, Rev B, Airlift Mods to Ventilation System SS 2-56-2

Coast Guard Drawing 750-WMSL-512-528, Rev B, HVAC Modifications to Protective Clothing Storeroom

Coast Guard Drawing 750-WMSL-512-529, Rev B, HVAC Modifications to Cleaning Gear Locker

Coast Guard Drawing 750-WMSL-512-534, Rev -, HVAC Equipment List

Coast Guard Drawing 750-WMSL-520-010, Rev G, Salt Water Cooling System Unit 2310 (ASC520231-

SW)

Coast Guard Drawing 750-WMSL-520-011, Rev F, Salt Water Cooling Unit 2320 (ASC520232-SW)

Coast Guard Drawing 750-WMSL-520-016, Rev D, Salt Water Cooling Unit 3130 (ASC520313-SW)

Coast Guard Drawing 750-WMSL-520-019, Rev B, Salt Water Cooling Unit 3330 (ASC520333-SW)

Coast Guard Drawing 750-WMSL-520-507, Rev F, Auxiliary Seawater Piping Mods AFT of FR 52.

Coast Guard Drawing 750-WMSL-555-016, Rev D, Foam System Unit 2230 (ASC555223-AF)

Coast Guard Drawing 750-WMSL-555-020, Rev D, Foam System Unit 2330 (ASC555233-AF)

Coast Guard Drawing 750-WMSL-555-026, Rev C, Foam System Unit 3130 (ASC555313-AF)

Coast Guard Drawing 750-WMSL-555-030, Rev B, Foam System Unit 3230 (ASC555323-AF)

Coast Guard Drawing 750-WMSL-555-038, Rev D, Foam System Unit 4420 (ASC555442-AF)

Coast Guard Drawing 750-WMSL-555-040, Rev C, Foam System Unit 2110 (ASC555211-AF)

Coast Guard Drawing 750-WMSL-555-042, Rev B, Foam System Unit 2210 (ASC555221-AF)

Coast Guard Drawing 750-WMSL-555-044, Rev D, Foam System Unit 2310 (ASC555231-AF)

Coast Guard Drawing 750-WMSL-555-505, Rev -, AFFF Low Point Drains Installation

Coast Guard Drawing 750-WMSL-556-001, Rev E, Gas Turbine Hydraulic Starting Module Hydraulic Diagram (ASC556001)

Coast Guard Drawing 750-WMSL-556-025, Rev D, Gas Turbine Hydraulic Start Module Unit 2210

(ASC556221-HY)

Coast Guard Drawing 750-WMSL-582-001, Rev D, Anchoring, Mooring, and Towing Arrangement

(ASC582001)

Coast Guard Drawing 750-WMSL-582-002, Rev G, Mooring and Towing Arrangement (ASC582002)

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-6397268, Rev B, Doors Watertight, Quick Acting Arrangement

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details ix (Rev-0)

NAVSEA Drawing 805-1362325, Rev C, Reinforcement for WT and AT Door Openings

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 7065, SWBS 582, Jun 2007, Forward & Aft Capstan – Model 20834

Coast Guard Technical Publication (TP) 7073, 11-JUN-07, Reduction Gear - Type as 2/250-As 198F

Coast Guard Technical Publication (TP) 7148, 24-AUG-07, Standard XA Vaneaxail Fan

Coast Guard Technical Publication (TP) 7170, SWBS 593, May 2013, Incinerator - Type Atlas 600 S WS & Diesel oil Tank - Type 600 - Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7181A, SWBS 169, Aug 2013, Helo-Hangar Doors - operation & Maintenance Manual

Coast Guard Technical Publication (TP) S9514-F1-MMA-010, SWBS 514, Jun 2020, Air Conditioning Plant - 130-Ton Capacity, HFC-134A - Description, Operation & Maintenance - REV 2

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020 General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2020, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior Deck Covering Systems

OTHER REFERENCES

Air Capable Ship Aviation Bulletin 1L (2009)

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel

ASTM International (ASTM) A53, July 2020, Standard Specification for Pipe, Steel, Black and Hot- Dipped, Zinc-Coated Welded and Seamless x (Rev-0)

ASTM International (ASTM) F683, Aug 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F708, 2018, Standard Practice for Design and Installation of Rigid Pipe Hangers

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting Corrosion

Code of Federal Regulations (CFR) Title 29, Part 1915, April 2014, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment

Commercial Item Description (CID) A-A-59588B, 2012, Rubber Silicone

DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells

Federal Specification (Fed Spec) HH-P-151G, Jul 2020, Rubber-Sheet, Cloth Insert

International Standard Organization (ISO) 2953, 1999, Mechanical Vibration, Balancing Machines, Description and Evaluation

Manufacturers Standardization Society of the Valve and Fittings Industry ANSI/MSS SP-58, 2018, Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

MIL-A-24179, Jun 1987, Adhesive, Flexible Unicellular-Plastic Thermal Insulation

MIL-DTL-24244, May 2000, Insulation Material, With Special Corrosion, Chloride, and Fluoride Requirements

MIL-DTL-32585, Aug 2017, Insulation, Thermal and Acoustic, Fibrous Glass

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-PRF-907G, May 2018, Thread Compound, Anti-Seize, High Temperature

MIL-STD-419E, Aug 2017, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment

MIL-Y-1140, Sep 1985, Yarn, Cord, Sleeving, Cloth, And Tape- Glass

Naval Sea Systems Command (NAVSEA) 0640-LP-111-4501, Apr 2012, NAVSEA OP 4 Rev 10, Ammunition And Explosives Safety Afloat

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, And Maintenance Painting of Steel

The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide 3), 1995, A Guide to Safety in Paint Application

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST ($/UNIT)

2 N Resilient mount type 6E2000 Mil Spec MIL- M-17508, Barry Controls 3114-4

NSN: 5342-00-58-8825 18 ea 460.00

4 Y Hanger Door Curtain Assembly

HH3060 2 ea. 29,276

4 Y Door Curtain Bottom Bar Assembly

HH3070 2 ea. 12,500

4 Y Port Door Spring Barrel Assembly

HH3045 1 ea 12,185

4 Y Starboard Door Spring Barrel Assembly

HH3040 1 ea 12,185

6 N Strainer 6 Inch IPS, Duplex Basket, Class 150 RF Flanged Ends, Monel Basket 1/8 Inch Penetration, Manufactured by Hayward Company

NSN: 4730-01-4332-577 1 ea 52,977

6 N Strainer 4 Inch IPS, Duplex Basket, Class 150 RF Flanged Ends, Monel Basket 1/8 Inch Penetration, Manufactured by Hayward Company

PN: ST053040BF11TS

1 ea 23,755

6 N Strainer 2 Inch IPS, Duplex Basket, Class 150 RF Flanged Ends, Monel Basket 1/16 Inch Penetration, Manufactured by Hayward Company

PN: ST053020BF11TS 1 ea 11,063

6 N Strainer 1-1/2 Inch IPS, Duplex Basket, Class 150 RF Flanged Ends, Monel Basket 1/16 Inch Penetration, Manufactured by Hayward Company

PN: ST053015BF11TS 2 ea. 7,445

14 Y Overhaul Kit for XA11A4W5 Commercial Navy Vaneaxial Fan. Fan Drawing NVC5871A & Motor Drawing 808002-6 Estimated Ship Weight :

475 lbs.

Overhaul Kit for XA11A4W5 1 8,095.00

15 Y Carriage Winch, Port D2-402-0020-P 1 ea. 229, 520.00 xii (Rev-0)

15 Y Carriage Winch, STBD D2-402-0020-S 1 ea. 229, 520.00 15 Y Sheave Assemblies, Left C2-407-0020 1 ea. 37,500.00

15 Y Sheave Assemblies, Right

C2-407-0020 1 ea. 37,500.00

15 Y CB-OTH Mark IV 26B-CB-IV-801-001 1ea. N/A 15 Y Long Range

Interceptor II LR II 1 ea. N/A

18 N 21” D Flush Quick- Acting Watertight

Scuttle, Steel, 15 psi

NSN : 2040-SPO-757282

(NAVSEA Dwg No. 803-

1623056, Juniper JE-SF-7055-21)

2 ea. 3,700

19 N 18 in. NPS Expansion Joint x 24 in. Long

PN: 4730-DA0-754950 1 ea. 2,500.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

4 Helo Hangar Door, Inspect and Test

Incinerator, Exhaust Piping, Commercial Clean

Auxiliary Seawater Piping, Modify

8 Decks, Preserve (Full)

9 Deck Covering (Slip-Resistant), Renew

11 Ventilation Ducting, Clean and Inspect

18 Quick-Acting Watertight Scuttles, Renew xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0121_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is 7690390037.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, 3 (Rev-0) and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

None.

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

12300_RTK_0321_418

WORK ITEM 1: Tanks (MP Fuel Storage and Overflow), Clean and Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean and inspect the following tank(s):

TABLE 1 – LIST OF TANKS

TYPE OF TANK LOCATION CAPACITY - 95%

(GALLONS)

LOW SUCTION - ~5% CAPACITY

(GALLONS)

Contaminated Fuel Oil Settling

3-50-2-F 3,151 166

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL-101-001, Rev -, Compartment & Access Drawing

Coast Guard Drawing 750-+WMSL-085-004, Rev B, Tank Capacity Curves (WMSL 750 Only)

Coast Guard Drawing 750-WMSL-100-017, Rev L, Unit 1310 Structure – Inner Bottom to 1st Platform – Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750-WMSL-100-028, Rev J, Unit 2220 Structure – 1st Platf to 2nd Deck – Fr 44 to Fr 52 (ASC100222)

Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard & Outboard Profiles (AS3100002)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship Wide (ASC167001)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

12 (Rev-0)

OTHER REFERENCES

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2015, Shop, Field, And Maintenance Painting of Steel.

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor must submit a CIR for the inspections listed in the following paragraph(s):

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

TLIs

Piping

Residual tank contents/fluids

3.1.5 Work coordination. The Contractor must coordinate the accomplishment of this work item with the following work items. All work must be completed on the sounding tubes prior to performing the final tank inspections and closing.

Tank Sounding Tube, Replace

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

3.2.1 Perform an initial operational test of each tank TLIs to demonstrate that each radar head/sensor is functional (i.e., Digital readout is displayed).

3.2.2 Ensure that there is interface/communication between the TLI sensor and the Machinery Control and Monitoring System (i.e. Digital readout at the TLI is identical to that displayed).

3.3 Tank opening. The Contractor must remove the tank manhole cover(s), ventilate the confined spaces, and provide safety measures in accordance with SFLC Std Spec 0000.

13 (Rev-0)

WARNING

Do not use the Fuel Service or Transfer systems to drain any water from the tank. Excessive fuel contamination will result.

3.4 Tank content and waste disposal. The Contractor must dispose of residual tank contents and any cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Notify the COR (in writing) at least five days prior to removal of wastes and fluids.

Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit chain of custody record to the COR upon completion of work.

3.5 Temporary plugs. The Contractor must plug all inlet and outlet piping in the tank to prevent contaminants from entering the tank or piping system. Use plugs with an attached lanyard, ring or other system that will ensure plugs are not lost in the pipe openings.

3.5.1 Plug log. The Contractor must keep a written record of all plugs put in any tanks vents. Keep a separate list for each tank. Maintain a plug accountability log posted immediately outside the tank to prevent any of the installed temporary plugs from being lost inside the tank or left behind inside at tank closure. Submit this log to the COR after completion of work item.

3.5.2 The Contractor must ensure that all plugs are removed from each tank upon completion of work in the tank.

3.6 Tank cleaning. The Contractor must clean all designated tank interior surfaces free of all foreign materials, such as residual fuel or water, sediment, sludge, rust, or biological growth, taking care not to damage the coating system (if applicable).

3.6.1 The Contractor must accomplish all requirements of SFLC Std Spec 6310, 3.1.6.4 (Surface contaminant removal) to achieve the cleanliness requirements of SSPC-SP 1, including a low-pressure (maximum 5,000 psi) fresh water wash down of the surfaces when possible.

3.6.2 Remove cleaning media and residues continuously from the tank during the washing process.

Remove any residual wash media and wipe up residual moisture with clean lint-free cloths. Wipe the interior tank structure dry and free of all cleaning agents.

3.7 Inspection. The Contractor, in the presence of the Coast Guard Inspector, must visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces. Submit a CFR including the following, as applicable:

Tank structural condition.

Manhole and cover condition.

Ladder condition (if applicable).

Condition of tank coating (if applicable), including dimensions, percentage, location, and type of coating failure.

Tank level indicator (TLI) and/or float switch condition.

Sounding/vent tube and striker plate condition.

Suction and discharge piping condition.

14 (Rev-0)

Fastener material and condition.

Pit measurements

Ultrasonic thickness (UT) measurements

3.8 Pit measurement. The Contractor must measure all observed “pits” within each tank listed in Table 1, using a Contractor supplied ‘Pit Gauge’. For bidding purposes, assume 100 pit measurements per tank.

The results of these measurements must be included in the inspection report, showing where pit measurements were taken and the depth of the pit.

3.9 Ultrasonic thickness (UT) measurement. The Contractor must take UT measurements in the surrounding area of any pit measuring greater than 25% of plate thickness. UT measurements must be taken in the four quadrants at an equal-distant radius from the pit center until full plate thickness is measured. For bidding purposes, assume 200 UT measurements per tank listed in Table 1. UT measurements must be conducted in accordance with SFLC Std Spec 0740, Appendix C, using Coast Guard Drawings 750-WMSL-100-017 and 750-WMSL-100-028. The results of these measurements and the locations where they were taken must be included in the inspection report.

3.10 Substrate fairing and repair by filling Epoxy for shallow pits and small corrosions (i.e. pits < 25% or corrosions < 25%). The Contractor must repair small pin holes, shallow pitted substrates (with remaining plate thicknesses over 75% of required plate thicknesses), and fair corroded substrates (with remaining cross sections over 75% of required cross section areas), after removing coating (if applicable), in accordance with SFLC Std Spec 6310 and manufacturers’ instructions.

Procure 1 kit of Epoxy Fairing Material (e.g. Belzona 1111 or equivalent) to conduct repairs.

Turn over all unused kits to the COR.

NOTE

“Substrate fairing and repair by filling Epoxy for shallow pits and corrosions (i.e. pits < 25% or corrosions < 25%)” is a supplement barrier intending to help delay penetration.

3.11 Tank closing. The Contractor must ensure that the tank(s) remain open…