Attachment 1 - Statement of Work Vertical Liner.pdf

SPEC NO. 25-002

11 June 2025

ITEM SPECIFICATION TO

FABRICATE VERTICAL INNER LINER ASSEMBLY AND (EXTRA) TUBE END

ARNOLD ENGINEERING DEVELOPMENT COMPLEX

ARNOLD AIR FORCE BASE, TN 37389-9998

- DISTRIBUTION A –

Approved for Public Release. Distribution is unlimited.

(AEDC PA #2022-173 & IRA # 6366)

Table of Contents-1

Table of Contents

1. SCOPE

2. APPLICABLE DOCUMENTS

2.1 Government Documents

2.2 Non-Governmental Documents

3. REQUIREMENTS

3.1 General

4. VERIFICATION

4.1. Conformance Certifications

5. PACKAGING AND TRANSPORTING

6. Notes

Appendix A – Drawings

Appendix B – Alternate Material Properties

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1. SCOPE

1.1. Seller shall fabricate and deliver to AEDC White Oak, MD, the following parts in the quantities shown:

Table 1. List of Parts to be Fabricated

2. APPLICABLE DOCUMENTS

2.1. Government Documents:

2.1.1 Drawings as given in Table (1)

2.1.2 Applicable material standards:

2.2. Non-Government Documents: None

2.2.1. ASTM International:

A. ASTM B386-11 Standard Specification for Molybdenum and Molybdenum Alloy Plate, Sheet, Strip, and Foil.

B. ASTM B387-18 Standard Specification for Molybdenum and Molybdenum Alloy Car, Rod and Wire.

3. REQUIREMENTS

-TABLE 1-

Drawing

No.

Revision Description QTY

PER

ORDER

12-1032

C

INNER LINER ASSY:

Assy includes:

1 of 12-1031 (Rev. F) 1 of 12-1034 (Rev. C) 6 of 12-1036-1 (Rev A) 6 of 12-1036-2 (Rev A)

12-1034

C Tube End (extra) 1

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3.1. General:

3.1.1. Seller shall fabricate a quantity of one (1) “Inner Liner Assy – M-14 Vertical” assembly in accordance with Drawing No. 12-1032 Revision C (shown below in Appendix A) and one (1) “Tube End” (extra) in accordance with Drawing No.

12-1034 Revision C. All delivered to Silver Spring MD.

3.1.2. References in the specification(s) to equipment, material, articles, or patented processes by trade name, make, or catalog number, shall be regarded as establishing a standard of quality and shall not be construed as limiting competition.

3.1.3. Fabrication Drawings: Seller shall generate and submit to Buyer a detailed rivet placement diagram or drawing, indicating placement points and size specifications for all rivets used in the fabrication of the liner part. Buyer shall first approve rivet placement prior to fabrication of the part. If the Seller requires any additional drawings to fabricate the part, said drawings shall be submitted to Buyer for approval prior to fabrication of the part.

3.1.4. Vendor shall successfully test fit the 12-1034 Tube Ends into the receiving collet of the furnished base tube 12-1031 with all 6 furnished 12-1036-1 (TZM) and 6 12-1036-2 (Tungsten alloy) pins installed. The Inner Liner Assembly 12-1032 shall be delivered to AEDC with one of the 12-1034 Tube Ends and six pins of 12-1036-1 and six pins of 12-1036-2 assembled per drawing 12-1032.

3.1.5. The finished liner parts shall be shipped to AEDC in Silver Spring, Maryland, encased in a crate constructed primarily of wood and/or plywood with removable top and which shall be palletized to allow handling with a forklift. The crates shall be constructed with screws - WARNING: the use of staples is not permitted.

The shipping crate shall completely enclose the part and prevent unaided viewing or accessing of parts through the walls of the crate. The liner parts shall be packaged within the crate to reasonably prevent undue movement, distortion, vibration, shock, scratching and marring, during shipping. The fragile nature of the part shall be visibly and clearly marked on the outer surface of the shipping crate. Wording such as “fragile - shock prone contents” or equivalent shall be used. Vendor shall install at least two shipping shock labels on the crate .

4. VERIFICATIONConformance Certifications

4.1.1. Materials:

A. Seller shall furnish Buyer with written material Certification of Compliance or copy of a Mill Test Report for the part confirming the “TZM” Molybdenum alloy offered. Seller shall also provide certificate that sheet TZM material complies with ASTM B386 (Plate, Sheet, Strip, and Foil).

TZM Rivets shall be furnished in accordance ASTM B387 (Bar, Rod, and Wire) or to best prevailing commercial material standards.

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B. Deviation from material requirements is not permitted without Buyer’s written approval. Seller shall submit material certifications for all deviations demonstrating equal or better properties. Include material data as follows: tensile ultimate and yield strengths, percent elongation, and tensile modulus, thermal expansion and conductivity, all at a temperature range between room (~70 F) and 3,500 F, density, and chemical composition.

4.2. Certification Specification: Seller shall furnish Buyer with a written certification that the finished parts have been inspected and meet all dimensional and other specifications of the drawing. Deviations from these requirements are not permitted without Buyer’s written approval.

4.3. Submittals: The Seller shall submit all documentation in accordance with Submittal Table 1

No. Section Reference

Submittal Description Due

1 3.1.3 Seller-generated fabrication drawings Prior to fabrication of part

3 4.1.1 Written ASTM material certification Prior to or with part delivery

2 4.1.1 Deviation to material properties and other applicable documentation for Seller-offered sheet material not certified to Drawing

Prior to award, With technical proposal

4 4.2 Written certifications of compliance to drawing specification of all parts, dimensional and other drawing requirements

Prior to part delivery

Table I. Required Submittal List

5. PACKAGING AND TRANSPORTING

5.1. The finished liner part shall be shipped to AEDC in Silver Spring, Maryland, encased in a shipping crate constructed primarily of wood and/or plywood with removable top and which shall be palletized to allow handling with a forklift. The crates shall be constructed with screws - WARNING: the use of staples is not permitted. The shipping crate shall completely enclose the part and prevent unaided viewing or accessing the part through the walls of the crate. The liner part shall be packaged within the crate to reasonably prevent undue movement, distortion, vibration, shock, scratching and marring, during shipping. The fragile nature of the part shall be visibly and clearly marked on the outer surface of the shipping crate. Wording such as “fragile - shock prone contents” or equivalent shall be used. Seller shall install at least two shipping shock labels on the crate, at least one each at opposite ends of the crate.NOTES

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6.1. There are no additional notes

APPENDIX A

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APPENDIX B

ALTERNATE MATERIAL PROPERTIES

1. Substitute material for the TZM sheet material shall include (at a minimum) the properties listed below and within the temperature range limits below:

A. Physical Properties:

1. Density (10.25 g/cm3).

2. Melting Point (2,620 C).

3. Chemical Composition (0.40 - 0.55% Ti, 0.06 - 1.2% Zr,

0.01 - 0.04% C, 99.2 - 99.53% Mo).

Mechanical Properties (within +/- 20 percent):

4. Average Linear Thermal Expansion vs. Temperature from 20 C to

1500 (+/- 200) C.

a. (5.2 x E-6 m/m/C @20 C to 6.3 x E-6/ @1500 C).

5. Thermal Conductivity vs. Temperature from 20 C to 1300 (+/- 200) C.

a. (120 W/m-K @ 20 C to 100 @ 1300 C).

6. Tensile Modulus at Room Temp. (~20 C) and at a temperature of 1000 (+/- 200) C.

a. (320 kN/mm2 at 20 C; 270 kN/mm2 at 1,000 C).

7. Proof Strength (0.2%) for re-crystallized sheet, at the following temperatures:

a. Room Temp. (approx. 20C) (470 MPa).

b. 1000 (+/- 200) C (150 MPa).

c. 1400 (+/- 200) C (108 Mpa).

8. Proof Strength (0.2%) for stress relieved sheet, at the following temperatures:

a. Room Temp. (approx. 20C) (960 MPa.

b. 1000 (+/- 200) C (572 MPa).

c. 1400 (+/- 200) C (280 Mpa).

9. Tensile Strength for re-crystallized sheet, at the following temperatures:

a. Room Temp. (approx. 20C) (584 MPa).

b. 1000 (+/- 200) C (307 MPa).

c. 1400 (+/- 200) C (164 Mpa).

10. Tensile Strength for stress-relieved sheet, at the following temperatures:

a. Room Temp. (approx. 20C) (1,000 MPa @ 15%).

b. 1000 (+/- 200) C (650 MPa).

c. 1400 (+/- 200) C (375 Mpa).

Property values outside the values and ranges described above will be accepted only at the sole discretion of Buyer.

END OF APPENDIX B AND SPECIFICATION