Attachment 1_SOW North Campus Underground Utilities Repairs.pdf

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North Campus Underground Utility Repairs, Ames, Iowa
Solicitation number
1232SA25Q0083
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This Statement of Work (SOW) details underground utilities repairs for the USDA North Campus in Ames, Iowa. The project consists of five separate sections of work: (1) replacing steam condensate piping from building 7 to steam valve vault 105, (2) replacing steam condensate piping from building 5 to steam valve vault 105, (3) replacing sections of sagging storm drain piping, (4) repairing a damaged 2-inch leak detection piping, and (5) repairing a leak in the west Pumped Pretreated Waste (PPW) piping. The work involves excavation, pipe replacement, installation of new piping and conduits, and restoration of impacted areas, with specific requirements for materials, installation techniques, safety protocols, and site cleanup. The project emphasizes careful coordination with USDA staff, adherence to safety standards, and minimal disruption to ongoing campus operations.

The SOW includes detailed technical specifications for each section, including pipe materials, joint connections, insulation requirements, and installation procedures. Contractors must provide comprehensive documentation including warranty information, operation and maintenance manuals, and record drawings. Key requirements include using qualified personnel, following OSHA and manufacturer guidelines, coordinating utility outages, implementing lockout/tagout and confined space entry procedures, and maintaining site security. Work is restricted to specific areas and times, with weekend vault work allowed only between 5 PM Friday and 5 PM Saturday. The contractor must also restore disturbed areas, including reseeding grass areas with a specific seed mix and providing a one-year warranty on all installed systems and components.

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Statement of Work

North Campus Underground Utilities Repairs

USDA, Ames, IA

1/6/25

BACKGROUND:

During a 2024 excavation around Valve Vault 105 to replace the chilled water lines for building 5, there were some issues with other utilities discovered in this area. There are portions of the campus steam condensate piping from buildings 5 and 7 to steam valve vault 105 that have deteriorated beyond the point of repair and need to be replaced. Both steam condensate lines from building 7 and building 5 are damaged and leak condensate into the ground. In addition, a 12-inch reinforced concrete storm sewer of this area has a sag in the pipe which causes improper drainage and seepage from one of the joints in the storm sewer piping. It was discovered that this 12-inch concrete storm drain is close to resting on the fiberglass PPW (Pumped Pretreated Waste) PPW piping and will need some support before backfilling. Finally, during a 2013 excavation, in this same area, the leak detection conduit that runs between PPW Vault 110 and PPW Vault 111 was damaged and was not repaired correctly which causes ground water to enter these vaults through the conduit.

SCOPE:

This project will consist of 5 separate sections of work as identified below:

1. Section 1 – Replacing a section of campus steam condensate piping from building 7 to steam valve vault 105.

2. Section 2 – Replacing a section of campus steam condensate piping from building 5 to steam valve vault 105.

3. Section 3 – Replacing sections of sagging storm drain piping.

4. Section 4 – Repairing the previously damaged 2-inch leak detection piping.

5. Section 5 – Repairing leak in west PPW piping.

Section 1: Replace condensate piping for building 7

1. Remove approximately 4,400 square feet of concrete roadway from Valve Vault 105 to center of concrete parking area on the west side of building 5 as shown on page P03 of the drawings. Approximately 1,600 square feet of roadway was removed during a previous excavation and is currently backfilled with sand and gravel. This area will also need to be re-excavated.

2. Expose the condensate line from Valve Vault 105 to center of concrete parking area on the west side of building 5 as shown on the drawings. The damage is believed to be approximately linear 125 feet from the vault, but it’s location will need to be verified by the contractor. The contractor shall excavate to the nearest joint beyond this location and replace the pipe in whole sections of pipe.

3. Remove the existing 4-inch steam condensate pipe up to the 6-inch condensate line inside Valve Vault 105.

4. Install new 4-inch insulated campus condensate piping from the 6-inch line inside Valve Vault 105 to the end of excavated area. This shall include replacing the existing expansion joint in Valve Vault 105 (details on drawing P07). This shall also include replacing the existing steel sleeves and mechanical link seals where the new piping enters and leaves the concrete vault. Upon completion, configuration shall match existing.

5. Contractor shall review the specifications for options for steam condensate piping. If a factory-prefabricated, pre-insulated water piping rated for steam condensate ratings is chosen, the preferred manufacturer is Perma-Pipe or approved equivalent.

6. Perform leak tests on the new 4-inch condensate pipe to ensure it is leak free as per the specifications.

Section 2: Replace condensate piping for building 5

1. Expose the building 5 condensate line from Valve Vault 105 to steam manhole east as shown on drawing P03. This area is a combination of grass and concrete.

2. Remove the existing 3-inch condensate pipe from the nearest valve inside the east manhole up to the 6-inch condensate line in Valve Vault 105. This includes the expansion loop.

3. Install new 3-inch condensate pipe from Valve Vault 105 from the 6-inch condensate into east manhole to the valve (see drawing P11). This is to include the sparge pipe and expansion loop in the line. This shall also include replacing the steel sleeves and mechanical link seals where the new piping enters and leaves the concrete vault and manhole. Upon completion, configuration shall match existing.

4. Contractor shall review the specifications for options for steam condensate piping. If a factory-prefabricated, pre-insulated water piping rated for steam condensate ratings is chosen, the preferred manufacturer is Perma-Pipe or approved equivalent.

5. Perform leak tests on the new 3-inch condensate pipe to ensure it is leak free as per the specifications.

Section 3: Replace sections of storm drain

1. Expose the existing 12-inch storm drain to the north of Valve Vault 105 (see drawings P12).

2. Extra care and caution shall be taken around the 2 fiberglass PPW (Pumped Pretreated Waste) piping that is under the existing storm drain.

3. Expose sufficient area to remove 18 linear feet of the 12-inch storm drain.

4. Install new foundation base for new storm drain piping per ASTM C76. Use extreme caution when compacting over the top of the fiberglass PPW lines. Ensure there are no sharp objects that could damage the PPW lines during compaction of base materials.

5. Install steel reinforcement bracing over PPW lines between 2 sections of base foundation as shown on drawing page P04. Neither the new storm drain, nor the new support system shall be in contact with the fiberglass PPW lines. The support system shall prevent any physical contact with the PPW lines. Contractor shall design and engineer the needed support and provide to Contracting Officer’s Representative (COR) as a submittal.

6. Install 18 linear feet of Class IV RCP (Reinforced Concrete Pipe) storm drain piping per

ASTM C76.

7. Properly slope the new 12-inch storm drain piping per industry standards and codes.

Slope shall be from east to west and be towards the storm drain located close to Valve Vault 105. Match slope of remaining pipes to ensure water drains appropriately to manhole. See elevations on drawing page P02.

8. Ensure the joints on the storm drain are sealed with no cracking or leaking per ASTM C443.

Section 4: Replacing damaged leak detection conduit

1. Expose the PPW lines within the area of previously excavated area (see P03, P12, and P13) to expose the Robroy PVC coated conduit that runs along the west side of the PPW lines.

2. Coordinate the disconnection of the leak detection system and pit float system with the USDA staff from PPW111 to PPW110. The contractor shall then remove of all wiring between PPW111 and the junction box in PPW110 from the damaged conduit.

3. Existing stainless steel float systems and electrical components of leak detection systems shall be reused.

4. Remove bent and damaged section of Robroy PVC coated conduit between closest couplings in the excavated area.

5. Replace damaged section of leak detection conduit with materials of the same make and manufacturer, Robroy Plasti-Bond or approved equivalent.

6. Replace all wiring removed from the conduit with new. Do not reuse the existing wiring.

7. Install new wiring back into PPW Vault 110 through PPW Vault 111 via the conduit system. See page P16 of drawing set for details on wire size and type.

8. Contractor shall use waterproof connectors and splices when reconnecting wiring.

9. Seal open ends of 2-inch leak detection conduits once wiring has been installed and tested to prevent ground water from entering the vault through the conduit system.

Product recommendation: Polywater® FST™ Foam Duct Sealant.

10. Coordinate with USDA staff for the reconnection and testing of the leak detection system and pit float system and to ensure that both systems operate as designed.

Section 5: Patching and repairing leak in west PPW line.

1. Expose the two fiberglass PPW lines to allow for pressure testing and leak locating.

2. Contractor shall expose the PPW piping from the 12-inch storm drain up to the existing chilled water lines for building 5 (approximately 10 feet), all the way around the piping to allow for easier locating of the leak. See image on page P12 of drawings for reference.

This area is under the previously exposed areas seen in drawing P03. This area will coincide with the excavation needed for Section 4.

3. Once exposed, the USDA facilities staff shall pressure test the interstitial piping of the west PPW line to locate the leak via an air test. The leak is believed to be at one of the two couplings on the secondary containment shown on drawing P12 on the west line.

4. Once leak has been located, contractor shall repair the area with an approved epoxy fiberglass repair kit.

5. USDA facilities staff shall then retest to ensure integrity of the interstitial pipe. The pipe must not exhibit leaks from this area of repair and must maintain a pressure of 10 PSI of air for at least 1 hour.

General contractor requirements across all sections.

1. Contractor shall hydro-excavate all areas to locate and expose existing utilities. Once all utilities in the specified areas are located and exposed, contractor shall be allowed to use normal excavating processes. No existing infrastructure shall be damaged during the hydro-excavation and excavation processes.

2. Contractor shall ensure that all excavated areas are appropriately shored or sloped to prevent trench collapse per OSHA requirements. Spoil offset may also be required to prevent any soil collapse that could move or otherwise damage the exposed utility infrastructure.

3. The scope of the project shall be performed in a neat, workmanlike manner and shall be sequenced for efficient workflow and to minimize interruption to the daily activities and ongoing research at the facility to the greatest extent possible. This includes coordinating excavation and activities across sections to minimize the project duration.

4. All existing to remain utility infrastructure should be protected from the elements as appropriate. In particular, the piping shall be appropriately secured to prevented from experiencing movement in the event of water entering the excavated areas, particularly during heavy rainstorms. Regular dewatering of this area may be necessary due to the water table. All means and methods of completing this are the responsibility of the contractor and shall not damage existing infrastructure.

5. In the event of two or more consecutive days/nights freezing temperatures, or a deep freeze, the excavated areas shall be backfilled to prevent damage to critical infrastructure. An exception may be made only at the CO and COR’s discretion.

6. All areas shall be backfilled and compacted per the specifications. Areas should not remain exposed to the elements longer than is needed to complete and inspect the repairs. Backfilling around the PPW lines requires special consideration as defined in the specifications.

7. Contractor shall coordinate any utility outages with the COR at least 2 weeks in advance of beginning work.

8. Work may not be completed in the vault unless steam has been shut off and locked out.

Steam through this vault is critical to nearby buildings. As such, any work in the vault must be completed between Friday after 5:00 PM when steam can be shutoff and Saturday at 5:00 PM when steam must be brought back online. It is probable that the vault will need to cool prior to people entering it. If vault work cannot be completed by 5:00 PM Saturday, work must halt. Multiple outages may be scheduled at one time but must be coordinated with campus. Depending on the time of year and current projects, consecutive weekends may or may not be acceptable. If repairs are not completed during the set of scheduled outages, campus will require no less than two weeks notification for the next planned outage(s).

9. It is strongly recommended that the contractor prefabricates all piping infrastructure to be placed inside the vault prior to scheduling the outages to limit the total duration of steam outages.

10. All equipment necessary to moderate conditions inside the vault are the responsibility of the contractor.

11. All construction debris from this project shall be removed from the site by the contractor at the end of the project.

12. Contractor shall be responsible for backfilling the trench and repairing/restoring any disturbed portions of the surrounding area back to its original condition.

a. Areas that are currently grass shall be re-seeded.

i. Grass seed shall consist of following mix (minimum pounds of pure live seed)

1. Annual Rye Grass – 9 lbs. per acre.

2. Perennial Rye Grass – 40 lbs. per acre

3. Creeping red fescue – 18 lbs. per acre

4. Kentucky blue grass – 126 lbs. per acre

5. Total = 184 lbs. per acre.

6. Starter fertilizer with minimum guaranteed analysis of 6-24-24 or approved alternate fertilizer shall be applied to all areas to be seeded.

7. Remove all rocks and foreign debris from ground prior to seeding grassy areas.

8. Prior to seeding, spread a minimum of 6” of clean, black topsoil on disturbed area and disc or harrow until surface has been thoroughly loosened to a depth of 3-4 inches.

9. Contractor to provide water, equipment, transportation, water tanker, hoses and sprinklers.

10. Use enough water to keep the soil moist to a depth of 1” for 21 days. If natural rainfall is adequate to keep the soil moist, artificial watering may not be needed.

b. Areas that are concrete shall be backfilled, compacted and covered in gravel such that the area can support the weight of vehicle traffic. Fill material may be reused.

c. Areas that are gravel (i.e., previously excavated areas) shall be backfilled compacted and covered in gravel such that the area can support the weight of vehicle traffic. Fill material may be reused.

13. Contractor shall be responsible for removing and replacing all of the concrete driveway debris that is removed to expose these utilities. Concrete that is removed shall be removed from the site.

14. Contractor shall ensure that all excavations are safely and properly guarded against vehicles and on-site personnel from entering the area. Contractor shall be responsible for blocking the roadway from vehicles in and around construction area.

General Requirements

Work Restrictions & Conditions

1. Anything mentioned in the Scope of Work and not shown on the drawings or shown on the drawings and not mentioned in the Scope of Work, shall be of like effect as if shown or mentioned in both.

2. Existing conditions, I.E. presence, size and location of piping, equipment and materials indicated are based on information obtained from available record drawings and field surveys and are not guaranteed to be accurate. Contractor shall field verify exact location of all piping, equipment and material in the field prior to starting all work. Drawings provided may not include modifications made since initial construction. Interested parties shall visit the site of the proposed work and review the existing conditions there relating to construction and labor.

3. The completed installation shall comply with all applicable provisions of the Manufacturers Requirements, and the SOW (Drawings and Specifications), enclosed and/or attached.

4. The finished product and all of its components shall provide a complete operational and functional system per this Scope of Work and the manufacturer’s specifications.

5. All work will be performed by qualified personnel as designed by OSHA and as applicable per manufacturer’s specifications.

6. Contractor shall verify all equipment, and systems are operational and ensure that their quality control inspections and corrections have been accomplished before calling for the final inspection.

7. Contractor is responsible for coordinating a [weekly/biweekly] meeting. An agenda shall be provided 24 hours in advance. Meeting minutes shall be provided within 48 hours of the meeting and shall indicate key discussions, decisions, changes and other information as generated from the discussion. If schedule deviations have occurred/will occur, they shall be provided in a timely manner and provided as part of the meeting records.

8. Waste Disposal:

a. Contractor shall divert project waste to recycle where practical. The Contractor shall track and document the amount of project waste diverted to recycle. Documentation should be submitted at project closeout.

b. Contractor shall submit documentation on the amount of project waste diverted to recycle as part of project closeout. Contractor shall submit the type and amount of waste that was diverted to recycle, present information in a clear, typewritten format.

c. If no project waste is diverted to recycle, the Contractor shall submit a letter stating this and why diversion was not practical.

Site Security Access

1. Access to the construction site is controlled by a security fence and visitor/contractor check-in/check-out system. The contractors that will be onsite will be required to provide a valid driver’s license and be a valid United States Citizen to be able to access campus. All contractor/sub-contractor employees shall sign in and out at the main site entrance gate and wear a contractor/visitor identification badge at all times while on the site. The ID badges will be turned in at the end of the workday. A current government-issued identification with a picture ID is required for entry.

2. All visitors must be pre-registered prior to coming onto campus. It is the responsibility of the contractor to ensure that the USDA is notified in the appropriate timeframe of any personnel that are performing work onsite and dates that work will be performed.

3. Parking areas will be designated by the COR prior to commencement of work. Vehicle badges shall be displayed at all times while the contractor is on site.

4. The Contractor shall use only the service roads and access routes approved by the Contracting Officer’s Representative.

5. Work shall be confined to the areas identified on the Drawings. Unless accompanied by a NCAH/USDA employee, the Contractor, sub-contractors, and their employees shall not enter buildings or facilities not specifically part of this project. Reasons included, but are not limited to, disease control and health requirements.

6. No pets or animals are allowed inside the Security Gate, even if left in the vehicle.

7. No firearms or weapons are allowed on site.

8. Additional security requirements may be imposed when the Federal Government raises the

Homeland Security Alert Level. Additional directions will be provided if the situation occurs.

9. Failure to comply with access requirements shall be adequate grounds for removal of the

Contractor/sub-contractor employees from the site and barring further site access to individuals.

Work Hours: Regular work hours for the site are 7:00AM to 3:30PM, Monday through Friday, excluding Government holidays. Requests for exceptions to this schedule shall be made in writing 5 days in advance and approved by the Contracting Officer's Representative.

Work Outside Regular Work Hours: Vault work shall occur on weekends but must be scheduled a minimum of 14 business days in advance and must occur between 5 PM on Friday and 5 PM on Saturday as detailed in the project scope. Other work scheduled outside regular work hours including late hours, Saturdays, Sundays, and Government holidays requires COR’s approval in advance. Make application to the COR at least 5 calendar days prior to such work to allow arrangements to be made by the Government for access to the work area and inspection & monitoring arrangements. Requests shall include the exact dates, hours, location, and purpose of the exception. If approved, the COR will coordinate access with the site security office.

1. Construct Work in stages to accommodate Owner’s use of premises during construction period.

Coordinate construction schedule and operations with the COR.

2. Contractor shall coordinate use of premises under direction of the COR. Contractor shall confine construction equipment, storage of materials and equipment and operations of workers to areas permitted by law, ordinances, permits, or requirements of Contract Documents, and shall not unreasonably encumber premises with construction equipment or other material or equipment.

Contractor shall:

1. Assume full responsibility for protection and safekeeping of items stored on site under this Agreement.

2. Move any stored items, under Contractor’s control, which interfere with operations of Owner or separate contractor.

3. Obtain and pay for use of additional storage or Work areas needed for operations.

4. Transport all materials needed to the site. No deliveries shall be made to the USDA warehouses.

USDA shall refuse any deliveries to the USDA warehouse for this project.

Owner will occupy premises during the entire period of construction for its normal operations.

Coordinate with COR in all construction operations to minimize conflict, and to facilitate Owner usage.

Contractor shall at all times conduct its operations as to ensure the least inconvenience to the Owner.

Security Clearance Requirements

Use of Premises

1. Limit of premises to work in areas indicated. Do not disturb portions of site beyond areas in which the work is approved. If any existing equipment or structure is damaged, the contractor is required to return the condition back to pre-construction condition or better at no cost to the government.

2. Keep driveways, entrances, walkways, and doorways serving premises clear and available to the Government, employees, visitors, and emergency vehicles at all times. Do not use these areas for parking or storage of materials.

3. Limited parking may be available on the site away from each facility.

4. The contractor shall provide a list of all staff employees that will be working on the project to the COR a minimum of five days in advance.

Adherence to Security Policies and Procedures

1. The Contractor shall adhere to all Site, ARS, APHIS and USDA security policies and procedures including Code of Federal Regulations Requirements, Standard Operating Procedures, Security Directives, Security Procedures, General Orders, Post Orders and any applicable Government Policies and Procedures.

2. Failure to adhere to or violation of any above listed requirements, procedures, directives, orders and/or policies may result in criminal prosecution or contractor representative or contractor employee (violator) removal.

Intent of Contract Drawings

1. Government provided drawings, henceforth referred to as “Contract Drawings”, do not attempt to show complete details of building construction that may affect installation. Minimum system requirements are shown.

2. Devices are shown diagrammatically only. System layout does not necessarily show maximum number of system components and should not be used for obtaining quantities for linear runs of piping and equipment.

3. Locations of existing and Government concept devices are approximate and may be distorted for clarity in representation.

Regulatory Requirements

The equipment materials, installation, workmanship, and operation shall conform to the most stringent applicable requirements of the most recent editions of the associated publications, in the below section and in the attached specifications unless otherwise noted:

1. National Fire Protection Association (NFPA)

2. NFPA 101 – Safety to Life from Fire in Buildings and Structures.

3. NFPA 1 – Uniform Fire Code

4. NFPA 5000 – Building Construction and Safety Code

5. Underwriters Laboratories, Inc. (U.L.)

6. Appropriate U.L. Standards

7. State and Local Building Codes as adopted by the Authority Having Jurisdiction (AHJ).

8. The Uniform Federal Accessibility Standards (UFAS)

9. Occupational Safety and Health Administration (OSHA)

10. Architectural Barriers Act (ABA)

11. Equipment Manufacturer Printed Instructions

12. The Uniform Plumbing Code

13. ASTM C76/AASHTO M 170 – Standard Specification for Reinforced Concrete Culvert, Storm

Drain and Sewer Pipe.

14. ASTM C 990/AASHTO M198 - Standard Specification for Joints for Concrete Pipe, Manholes, and

Precast Box Sections Using Preformed Flexible Joint Sealants.

15. ASTM C443/AASHTO M361 - Standard Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gasket

Coordination

1. The contractor shall coordinate all work with the Contracting Officer's Representative. In general, Owner will need a minimum of two (2) weeks’ notice of onsite activities. Activities that require campus utility interruptions will require additional time.

2. The contractor shall submit an installation schedule for review and approval by the Contracting Officer's Representative within ten (10) days of task order award.

3. The contractor shall be solely responsible for coordinating work with all sub-contractors and ensuring that all items of joint use in conjunction with installations are completed.

Special Provisions

1. The Contractor shall confine all operations to within the work limits of the project and exercise special care to maintain natural surroundings undamaged. All surfaces and groundwork that has been altered for the installation of the new condensate piping, storm drain repair, repair of PPW lines and/or the repair of the leak detection conduit shall be refinished to match original condition by skilled personnel of the trades involved at no additional expense to the Government.

2. Finished surfaces of existing facilities that are affected, marred, scratched, or damaged by the contractor shall be refinished to match original condition.

3. Patching material shall be of the same type, style, and thickness, and shall be finished to match existing adjacent surface construction in color and texture.

4. Patching material, paint color, paint material and paint application methods shall be approved in advance by the Contracting Officer’s Representative.

5. No building structural members shall be cut or altered without prior approval of the Contracting Officer's Representative.

6. Any damage resulting from contractor's operation shall be brought to the attention of the Contracting Officer's Representative immediately.

7. The contractor shall take all necessary and reasonable measures to keep the work site clean of trash and debris. Work areas shall be cleaned immediately as work in that section is completed, and before moving to a new work section. Place all trash and debris in OSHA approved containers, remove, and dispose of trash off site daily.

8. The contractor shall safely secure all materials, and equipment, including ladders and scaffolding at the site at the completion of each day's operation unless otherwise approved by the Contracting Officer's Representative.

9. The contractor shall provide proper safety equipment to workmen and ensure a safe environment for employees and the general public at all times. The contractor shall work to ensure free, unobstructed, and safe access to and about the work area.

Temporary Facilities

1. Utilities: The existing USDA utilities at the site may be used by the Contractor for completion of the contract work at no cost to the Contractor. The Contractor shall be responsible for making and removing any utility connections.

2. Telephones: The Contractor shall equip all his foremen and work leaders with cell phones as necessary to coordinate the work effort. The Government will not provide any phone service to the project.

3. Toilet Facilities: The Contractor shall provide a portable toilet and services to maintain the toilet facilities, placement and removal after the work has been completed. The location is to be coordinated with the COR.

4. Construction Material Storage Trailer: The Contractor may locate a construction material storage trailer to the site. Location shall be coordinated with the COR prior to delivery of any materials and/or construction beginning on site.

Lock-out/Tag-out Program:

1. The Contractor and/or sub-contractor employees who will be working on the job will apply a lockout/tagout (LOTO) process to control dangerous energy sources. The Contractor/sub-contractor shall have a LOTO program established and use Contractor LOTO locks, tags, and procedures. The Contractor’s LOTO program shall at a minimum, conform to the NCAH plan or be more strict than the NCAH plan.

2. The Contractor/sub-contractor shall review their LOTO program with NCAH F.E.U. personnel to coordinate LOTO programs before implementing LOTO.

Confined Space Program

1. The Contractor and/or subcontractor employees who will be entering Confined Spaces (Valve Vault 105) shall be adequately trained and equipped for access and extraction. The Contractor shall provide all ventilation equipment, air quality monitoring, harnesses, and other safety equipment as appropriate for OSHA compliance. The Contractor’s Confined Space program shall at a minimum, conform to the NCAH plan or be more strict than the NCAH plan.

2. The Contractor shall submit a written copy of their plan(s) for acceptance by the COR prior to entry into any confined spaces.

3. The Contractor shall provide copies of entry logs and monitoring to the Owner’s Representative at any time requested during the project effort.

Submittal & Shop Drawings Procedures

Submittal Register: At the beginning of the project, the Contractor shall provide a Submittal Register identifying all the items called out in the SOW for submittal to the COR for approval. The Contractor shall update and maintain the Submittal Register to show the current status of all required submittals.

Submittal Requirements

Format: There is no formal submittal transmittal or format for this project other than the documents shall be submitted as PDF files, scanned, or created in documents that can be easily read when printed on 11x17 sheets. Exceptions for larger sheet sizes will be considered by the COR. Failure of the Contractor to provide legible submittals will be adequate grounds for rejection.

Identification: Submittals shall be labeled and marked for this project. The identification shall include Contractor/sub-contractor’s name, date of submittal, description of item, specification section, and details on product data that are marked clearly for this project.

Submittal Procedures: All submittals will be posted in PDF by the Contractor and sent to the USDA for review. This same submittal process will be used for RFIs, Change Bulletins, etc.

Approved Submittals: The approval/acceptance of submittals is not to be construed as a complete check. Approval or acceptance will not relieve the Contractor of the responsibility for any error which may exist.

Submittal items for this project:

1. 4-inch condensate pipe and connections

2. 3-inch condensate pipe and connections

3. 3-inch sparge pipe

4. 4-inch expansion joint

5. Insulation for condensate pipes

6. Metal jacket material for condensate pipes

a. Items 5 and 6 may be substituted for a factory-prefabricated pre-insulated water piping system for submittal.

7. Link seals

8. 12-inch RCP storm drainpipe

9. 12-inch RCP storm drainpipe gaskets/joint connections

10. Materials used for compaction.

11. Repair kits for fiberglass piping

12. Reinforcement above PPW lines – Includes dimensions of reinforcement plate and reinforcement material type and specifications used.

13. 2-inch Rob Roy conduit and fittings

14. Cable and wiring for leak detection system

Warranty Documentation

Warranty shall guarantee the following systems are free from craftsmanship defects, etc. for a minimum of 1 year.

1. Warranty List: Provide a warranty summary sheet in spreadsheet format with all the warranties listed by section, description, supplier, warranty contact, start date, end date. Provide electronic copy to the COR and place printed copy in the front of the Warranty Binder.

2. Warranty Copies in Binder: Provide one signed & dated copy of all warranties for all the new equipment, valves, and piping installed on the project. The Warranty binder shall be divided by Specification Section and shall be provided to the COR. An electronic (scanned) copy of the Warranty Binder in a PDF file shall be submitted with the final close-out documentation.

Warranty Items:

1. 3-inch condensate pipe/insulation/connections

2. 4-inch condensate pipe/insulation/connections

3. 12-inch RCP storm drainpipe/gaskets/joints

4. Repair to PPW piping

5. Rob Roy conduit installation

6. Link seals

7. Cable and wiring for leak detection system

8. Storm pipe support

Operation & Maintenance Manuals: Contractor shall provide a printed copy of all Operation & Maintenance documentation provided with the associated equipment installed in the project and place the manuals in an organized binder. The O&M Manuals shall be organized by specification section and shall have an index at the front of the binder. The Contractor shall also provide a PDF version of the Manuals to be submitted with the close-out documentation.

Record Drawings

Redline Specifications: During the construction period the Contractor shall keep an updated & marked-up or “redline” copy of the project specifications on the jobsite. The redline set shall include notes on changes, RFI responses, and other field notes. At the end of the project the Contractor shall electronically scan the redline specifications and provide an electronic copy in PDF to the Owner along with the close-out documentation.

Redline Drawings: During the construction period the Contractor shall keep an updated “redline” or “conformed” copy of the project drawings on the jobsite. The redline set shall include notes on changes, RFI responses, and other field notes. At the end of the project the Contractor shall electronically scan the redline drawings at full-size and in color and provide an electronic copy in PDF to the Owner along with the close-out documentation.

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