Attachment 0005 Welding Standards Table.pdf

Attachment 0033 – Welding Standards Table Solicitation No.: W56HZV-21-R-0048 CUI

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Attachments 00XX Welding Standards Table

Revision No.: 004

Solicitation No.: W56HZV-21-R-0048 19 March 2021

Controlled by: US Army TACOM Controlled by: CATV CUI Category: EXPT, CTI Distribution Statement: D POC: Matthew Rogers, matthew.j.rogers62.civ@mail.mil

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or Operational use; export controlled) (Date of Determination: 16 March 2021). Other requests for this document shall be referred to the attention of the PdM Heavy Tactical Vehicle (HTV) Security Manager at: Program Executive Office Combat Support and Combat Service Support (PEO CS&CSS), ATTN: SFAE- CS/CSS-TS-H, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000

WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401et seq.), as amended. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25

DESTRUCTION NOTICE: Destroy by any method that will prevent discloser of contents or destruction of the document.

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1.0 Welding Requirements

1.1 Weld Standards:

Welds shall be free from defects indicative of poor workmanship. All welding shall be in accordance with the following documents listed in Table 1. The edition (year) to be used shall be the year in effect at time of solicitation release date. If new materials are to be used that do not follow the guidelines in the applicable standard in Table 1, then the Contractor is responsible to demonstrate the correct standard to the Procuring Contracting Officer (PCO) for engineering approval

1.2 Alternate Welding Standards:

Subject to PCO written engineering approval, the Contractor may utilize alternate standards or codes once the Contractor or Contractor's suppliers have demonstrated that equivalent or better quality and performance can be obtained by their use. It is the Contractor's responsibility to demonstrate such equivalence to the Government. If the Contractor's component supplier shall not release specific proprietary information, the Government reserves the right to conduct an on-site review of the Contractor's supplier(s) quality system and weld processes to verify the capability of producing acceptable welds. The Government reserves the right to approve/disapprove the use of any and all such alternative weld standards and specifications. The demonstrated equivalent shall be verified prior to fabrication of any weldment under Governmental guidance.

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Welding Standards Table 1

STRUCTUAL

Steel Structures, Fusion Welding American Welding Society (AWS) Structural Welding Code – Steel

– D1.1/D1.1M

Structural Aluminum, Fusion Welding and Friction Stir Welding

American Welding Society (AWS) Structural Welding Code – Aluminum – D1.2/D1.2M

Structural Sheet Metal, Fusion Welding American Welding Society (AWS) Structural Welding Code – Sheet Steel – D1.3/D1.3M

Stainless Steel, Fusion Welding American Welding Society (AWS) Structural Welding Code – Stainless Steel – D1.6/D1.6M

Titanium, Fusion Welding American Welding Society (AWS) Structural Welding Code – Titanium – D1.9/D1.9M

AUTOMOTIVE

Steel, Resistance Spot Welding American Welding Society (AWS) Specification for Automotive

Weld Quality – Resistance Spot Welding of Steel – D8.1M

Steel, Arc Welding American Welding Society (AWS) Specification for Automotive Weld Quality – Arc Welding of Steel – D8.8M

Steel, Laser Beam Welding American Welding Society (AWS) Specification for Automotive Weld Quality – Laser Beam Welding of Steel – D8.10M

Aluminum, Arc Welding American Welding Society (AWS) Specification for Automotive Weld Quality – Arc Welding of Aluminum – D8.14M

BRIDGING

Carbon and Low-alloy Constructional Steels American Welding Society (AWS) Bridge Welding Code – D1.5M/D1.5

ROBOTIC

Robotic Arc Welding Personnel, Qualification American Welding Society (AWS) Specification for the

Qualification of Robotic Arc Welding Personnel – D16.4M/D16.4

Robotic Arc Welding Personnel, Certification American Welding Society (AWS) Standard for the AWS Certification of Arc Welding Personnel – QC19

WATERCRAFT

Generic Rules for Classification, Materials and Welding and Survey After Construction

American Bureau of Shipping Incorporated (ABS) Rules Requirements for Materials and Welding (Part 2)

Nondestructive Inspection American Bureau of Shipping Incorporated (ABS) Guide for Nondestructive Inspection, Pub# 14

Structural Thick Steel Plates in Container Carriers

American Bureau of Shipping Incorporated (ABS) Guide for Application of Higher-Strength Hull Structural Thick Steel Plates in Container Carriers, Pub# 165

Aluminum Friction Stir Welding American Bureau of Shipping Incorporated (ABS) Guide for The Approval of Friction Stir Welding in Aluminum, Pub# 186

Stainless Steels American Bureau of Shipping Incorporated (ABS) Guide for Materials and Welding for Stainless Steels, Pub# 302

Production Fabrication NAVSEA Technical Publication – Requirements for Welding and Brazing - S9074-AQ-GIB-010/248

Ship Maintenance, Repair, and Alteration Navel Ships’ Technical Manual Chapter 074 – Volume 1 Welding and Allied Processes – S9086-CH-STM-010/CH-074V1

Nondestructive Inspection NAVSEA Technical Publication – Requirements for Nondestructive Testing Methods – T9074-AS-GIB-010/271

Fillet Welds and Partial Penetration Groove Tee Welds

NAVSEA Technical Publication – Fillet Weld and Partial Penetration Groove Tee Weld Size, Strength, and Efficiency

Determination – S9074-A1-GIB-010/1628

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Rev # Description of Change Date of Change 001 Base document 10-Dec-2020 002 Updated Table 1; Added AWS B2.1/B2.1M, D8.8M, D9.1/D1.9M, D14.3/D14.3M, D17.1/D17.1M, D17.2/D17.2M, MIL-STD-3040, MIL-STD-3057; Modified table to have section groupings/headers. Deleted GCVWC-S, and GCVWC-A

4-FEB-2021

003 Updated Table 1; Added AWS C1.4M/C1.4, C6.2/C6.2M, and QC19; Deleted AWS B2.3, D8.6, D8.7, D8.9, D16.1, D16.2 and D16.3 25-Feb-2021

004 Updated Table 1; Added AWS D1.5M/D1.5 and D8.14M, ABS Part 2, Pub#14, Pub#165, Pub#186, Pub#302, NAVSEA 248, 271, 1628, Navel Ships’ CH-074V1 16-MAR-2021

OTHER APPLICATIONS

Welding Procedure and Performance Qualification

American Welding Society (AWS) Specification for Welding Procedure and Performance Qualification – B2.1/B2.1M

Resistance Welding American Welding Society (AWS) Recommended Practices for Resistance Welding – C1.1M/C1.1

Carbon and Low-Alloy Steels, Resistance Welding

American Welding Society (AWS) Specification for Resistance Welding of Carbon and Low-Alloy Steels – C1.4M/C1.4

Friction Welding of Metals American Welding Society (AWS) Specification for Friction Welding of Metals – C6.2/C6.2M

Nonstructural Sheet Metal American Welding Society (AWS) Sheet Metal Welding Code – D9.1/D9.1M

Earthmoving, Construction, Agricultural, and Ground-Based Material Handling Equipment

American Welding Society (AWS) Specification for Welding Earthmoving, Construction, Agricultural, and Ground-Based

Material Handling Equipment – D14.3/D14.3M

AEROSPACE

Aerospace Applications, Fusion Welding American Welding Society (AWS) Specification for Fusion Welding for Aerospace Applications – D17.1/D17.1M

Aerospace Applications, Resistance Welding American Welding Society (AWS) Specification for Resistance Welding for Aerospace Applications – D17.2/D17.2M

Aerospace Applications, Aluminum Friction Stir Welding

American Welding Society (AWS) Specification for Friction Stir Welding of Aluminum Alloys for Aerospace Applications –

D17.3/D17.3M MIL-STDs

Armor and High Strength Steel, Fusion Welding MIL-STD-3040

Armor Grade Aluminum, Fusion Welding MIL-STD-3057 BOILER and PRESURE VESSEL CODE

Section IX qualification standard for welding and brazing procedures, welders, braziers, and welding and brazing operators

ASME Section IX Qualification Standard for Welding and Brazing Procedures, Welders, Braziers, and Welding and Brazing

Operators