Attachment 0003 Welding Standards Table.doc

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Rapidly Embraced Bridge System Modernization
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W56HZV-21-R-0048
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Attachment 0033 – Welding Standards Table

Solicitation No.: XXXXXX-XX-X-XXXX

CUI

Attachments 00XX Welding Standards Table

Revision No.: 004 Solicitation No.: XXXXXX-XX-X-XXXX 19 March 2021 Controlled by: US Army TACOM

Controlled by: CATV CUI Category: EXPT, CTI

Distribution Statement: D

POC:

Matthew Rogers, matthew.j.rogers62.civ@mail.mil

DISTRIBUTION STATEMENT D: Distribution authorized to the Department of Defense and U.S. DoD contractors only (Administrative or Operational use; export controlled) (Date of Determination: 16 March 2021). Other requests for this document shall be referred to the attention of the PdM Heavy Tactical Vehicle (HTV) Security Manager at: Program Executive Office Combat Support and Combat Service Support (PEO CS&CSS), ATTN: SFAE-CS/CSS-TS-H, 6501 East Eleven Mile Road, Detroit Arsenal, MI 48397-5000 WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401et seq.), as amended. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25

DESTRUCTION NOTICE: Destroy by any method that will prevent discloser of contents or destruction of the document.

1.0 Welding Requirements

1.1 Weld Standards:

Welds shall be free from defects indicative of poor workmanship. All welding shall be in accordance with the following documents listed in Table 1. The edition (year) to be used shall be the year in effect at time of solicitation release date. If new materials are to be used that do not follow the guidelines in the applicable standard in Table 1, then the Contractor is responsible to demonstrate the correct standard to the Procuring Contracting Officer (PCO) for engineering approval

1.2 Alternate Welding Standards:

Subject to PCO written engineering approval, the Contractor may utilize alternate standards or codes once the Contractor or Contractor's suppliers have demonstrated that equivalent or better quality and performance can be obtained by their use. It is the Contractor's responsibility to demonstrate such equivalence to the Government. If the Contractor's component supplier shall not release specific proprietary information, the Government reserves the right to conduct an on-site review of the Contractor's supplier(s) quality system and weld processes to verify the capability of producing acceptable welds. The Government reserves the right to approve/disapprove the use of any and all such alternative weld standards and specifications. The demonstrated equivalent shall be verified prior to fabrication of any weldment under Governmental guidance.

Welding Standards Table 1

STRUCTUAL

Steel Structures, Fusion Welding
American Welding Society (AWS) Structural Welding Code – Steel – D1.1/D1.1M
Structural Aluminum, Fusion Welding and Friction Stir Welding
American Welding Society (AWS) Structural Welding Code – Aluminum – D1.2/D1.2M
Structural Sheet Metal, Fusion Welding
American Welding Society (AWS) Structural Welding Code – Sheet Steel – D1.3/D1.3M
Stainless Steel, Fusion Welding
American Welding Society (AWS) Structural Welding Code – Stainless Steel – D1.6/D1.6M
Titanium, Fusion Welding
American Welding Society (AWS) Structural Welding Code – Titanium – D1.9/D1.9M

AUTOMOTIVE

Steel, Resistance Spot Welding
American Welding Society (AWS) Specification for Automotive Weld Quality – Resistance Spot Welding of Steel – D8.1M
Steel, Arc Welding
American Welding Society (AWS) Specification for Automotive Weld Quality – Arc Welding of Steel – D8.8M
Steel, Laser Beam Welding
American Welding Society (AWS) Specification for Automotive Weld Quality – Laser Beam Welding of Steel – D8.10M
Aluminum, Arc Welding
American Welding Society (AWS) Specification for Automotive Weld Quality – Arc Welding of Aluminum – D8.14M

BRIDGING

Carbon and Low-alloy Constructional Steels
American Welding Society (AWS) Bridge Welding Code –D1.5M/D1.5

ROBOTIC

Robotic Arc Welding Personnel, Qualification
American Welding Society (AWS) Specification for the Qualification of Robotic Arc Welding Personnel – D16.4M/D16.4
Robotic Arc Welding Personnel, Certification
American Welding Society (AWS) Standard for the AWS Certification of Arc Welding Personnel – QC19

WATERCRAFT

Generic Rules for Classification, Materials and Welding and Survey After Construction
American Bureau of Shipping Incorporated (ABS) Rules Requirements for Materials and Welding (Part 2)
Nondestructive Inspection
American Bureau of Shipping Incorporated (ABS) Guide for Nondestructive Inspection, Pub# 14
Structural Thick Steel Plates in Container Carriers
American Bureau of Shipping Incorporated (ABS) Guide for Application of Higher-Strength Hull Structural Thick Steel Plates in Container Carriers, Pub# 165
Aluminum Friction Stir Welding
American Bureau of Shipping Incorporated (ABS) Guide for The Approval of Friction Stir Welding in Aluminum, Pub# 186
Stainless Steels
American Bureau of Shipping Incorporated (ABS) Guide for Materials and Welding for Stainless Steels, Pub# 302
Production Fabrication
NAVSEA Technical Publication – Requirements for Welding and Brazing - S9074-AQ-GIB-010/248
Ship Maintenance, Repair, and Alteration
Navel Ships’ Technical Manual Chapter 074 – Volume 1 Welding and Allied Processes – S9086-CH-STM-010/CH-074V1
Nondestructive Inspection
NAVSEA Technical Publication – Requirements for Nondestructive Testing Methods – T9074-AS-GIB-010/271
Fillet Welds and Partial Penetration Groove Tee Welds
NAVSEA Technical Publication – Fillet Weld and Partial Penetration Groove Tee Weld Size, Strength, and Efficiency Determination – S9074-A1-GIB-010/1628

OTHER APPLICATIONS

Welding Procedure and Performance Qualification
American Welding Society (AWS) Specification for Welding Procedure and Performance Qualification – B2.1/B2.1M
Resistance Welding
American Welding Society (AWS) Recommended Practices for Resistance Welding – C1.1M/C1.1
Carbon and Low-Alloy Steels, Resistance Welding
American Welding Society (AWS) Specification for Resistance Welding of Carbon and Low-Alloy Steels – C1.4M/C1.4
Friction Welding of Metals
American Welding Society (AWS) Specification for Friction Welding of Metals – C6.2/C6.2M
Nonstructural Sheet Metal
American Welding Society (AWS) Sheet Metal Welding Code –D9.1/D9.1M
Earthmoving, Construction, Agricultural, and Ground-Based Material Handling Equipment
American Welding Society (AWS) Specification for Welding Earthmoving, Construction, Agricultural, and Ground-Based Material Handling Equipment – D14.3/D14.3M

AEROSPACE

Aerospace Applications, Fusion Welding
American Welding Society (AWS) Specification for Fusion Welding for Aerospace Applications – D17.1/D17.1M
Aerospace Applications, Resistance Welding
American Welding Society (AWS) Specification for Resistance Welding for Aerospace Applications – D17.2/D17.2M
Aerospace Applications, Aluminum Friction Stir Welding
American Welding Society (AWS) Specification for Friction Stir Welding of Aluminum Alloys for Aerospace Applications – D17.3/D17.3M

MIL-STDs

Armor and High Strength Steel, Fusion Welding
MIL-STD-3040
Armor Grade Aluminum, Fusion Welding
MIL-STD-3057

BOILER and PRESURE VESSEL CODE

Section IX qualification standard for welding and brazing procedures, welders, braziers, and welding and brazing operators
ASME Section IX Qualification Standard for Welding and Brazing Procedures, Welders, Braziers, and Welding and Brazing Operators
Rev #
Description of Change
Date of Change
001
Base document
10-Dec-2020
002
Updated Table 1; Added AWS B2.1/B2.1M, D8.8M, D9.1/D1.9M, D14.3/D14.3M, D17.1/D17.1M, D17.2/D17.2M, MIL-STD-3040, MIL-STD-3057; Modified table to have section groupings/headers. Deleted GCVWC-S, and GCVWC-A
4-FEB-2021
003
Updated Table 1; Added AWS C1.4M/C1.4, C6.2/C6.2M, and QC19; Deleted AWS B2.3, D8.6, D8.7, D8.9, D16.1, D16.2 and D16.3
25-Feb-2021
004
Updated Table 1; Added AWS D1.5M/D1.5 and D8.14M, ABS Part 2, Pub#14, Pub#165, Pub#186, Pub#302, NAVSEA 248, 271, 1628, Navel Ships’ CH-074V1
16-MAR-2021

�Please see my comments within the Common SOW welding language review, as it addresses subcontractors and our relationships (or lack thereof) with them.

CUI

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