MARCUS HANNA SPEC-Rev-1.pdf

USCGC MARCUS HANNA (WLM 554)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2022

Developed By: LT Rollolazo

(Revision-1, 31 Aug 2021)

USCGC MARCUS HANNA (WLM-175) DRYDOCK AVAILABILITY FY2022

ii (Revision-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References ................................................................................................................... vi Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics - TENDER .......................................................................................................... xvi General Requirements WORK ITEM 1: Hull Plating, Side Scan, Ultrasonic Testing WORK ITEM 2: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 3: Tanks, Potable Water, Clean and Inspect WORK ITEM 4: Tanks, Ballast, Clean and Inspect WORK ITEM 5: Voids, Accessible, Clean and Inspect WORK ITEM 6: Tanks, Dirty Oil and Waste, Clean and Inspect WORK ITEM 7: Z-Drive Input Drive Shaft, Bearings Inspect [DESCOPED] WORK ITEM 8: Z-Drive Propulsion Units, Overhaul WORK ITEM 9: Z-Drive Input Drive Shaft, Thrust Bearing Renewal WORK ITEM 10: Heat Exchangers, Clean, Inspect And Hydro WORK ITEM 11: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 12: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 13: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 14: Sea Bay, Clean and Inspect WORK ITEM 15: Potable Water Pneumatic Tanks, Clean and Inspect WORK ITEM 16: Anchor Windlass, Inspect And Service WORK ITEM 17: Grey Water Piping, Clean and Flush WORK ITEM 18: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 19: Sewage Tank Vent Piping, Modify WORK ITEM 20: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 21: Bilges, Preserve WORK ITEM 22: Deck Covering, Electrical Matting, Renew WORK ITEM 23: Vent Ducts, Renew WORK ITEM 24: Hull Plating, U/W Body, Inspect [DESCOPED] WORK ITEM 25: U/W Body, Preserve (Partial - Condition A) [DESCOPED] WORK ITEM 26: U/W Body, Preserve (Partial - Condition B) [DESCOPED] WORK ITEM 27: U/W Body, Preserve, (Partial - Condition C) [DESCOPED] WORK ITEM 28: Appendages, U/W, Leak Test WORK ITEM 29: Chain Lockers, Clean and Inspect WORK ITEM 30: Voids, Non-Accessible, Leak Test WORK ITEM 31: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 32: Propulsion Shaft Bulkhead Seals, Overhaul WORK ITEM 33: Fathometer Transducer, General Maintenance WORK ITEM 34: Underwater Speed Log Transducers, Service and Inspect WORK ITEM 35: Sea Bay, Preserve - Partial WORK ITEM 36: Sea Bay, Preserve 100% WORK ITEM 37: Thruster Unit (General), Overhaul WORK ITEM 38: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 39: Sewage Holding Tanks, Clean and Inspect WORK ITEM 40: Oily Water Separator, Overhaul [DESCOPED] WORK ITEM 41: Tanks (Grey Water Holding), Preserve “Partial” WORK ITEM 42: Chain Lockers, Preserve, Partial iii (Revision-1)

WORK ITEM 43: Superstructure, Preserve, 100 Percent WORK ITEM 44: Drydock WORK ITEM 45: Temporary Services, Provide - Cutter WORK ITEM 46: Sea Trial Performance, Support, Provide WORK ITEM 47: Compartment Insulation, General, Renew WORK ITEM 48: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 49: Vent Space (01-50-0-Q), Deck, Preserve WORK ITEM 50: Vent Space (02-52-2-Q), Deck, Preserve WORK ITEM 51: Weathertight Doors (External), Renew [DESCOPED] WORK ITEM 52: Superstructure Repair WORK ITEM 53: Fan Coil Unit Condensate Drain Piping, Repairs WORK ITEM 54: Firemain Piping Test Plug, Removals WORK ITEM 55: Deck Drains, Renew (Various Compartments) WORK ITEM 56: Gray Water Overflow, Renew WORK ITEM 57: Pump Room, Deck, Preserve WORK ITEM 58: Scuttles (External), Repair WORK ITEM 59: Circuit Breakers (60 HZ), Inspect and Test WORK ITEM 60: Drain Piping, Cargo Hatch, Renew WORK ITEM 61: Deck Drains, Repair WORK ITEM 62: Deck Plate Hinge, Renewal WORK ITEM 63: Sewage Piping, Clean and Flush WORK ITEM 64: Decks - Exterior, Preserve (“Non-Skid Broadcast Grit” System) WORK ITEM 65: Cargo Hold Deck, Preserve 100% WORK ITEM 66: Galley Sink Drain, Modify WORK ITEM 67: Fuel Piping, Renew WORK ITEM 68: Both Main Diesel Engine Mounts, Renewal WORK ITEM 69: Both Z-Drive Propulsion Trains, Alignment WORK ITEM 70: Tanks (Sewage Holding), Preserve “Partial” WORK ITEM 71: RHIB Davit HPU Cofferdam, Preserve WORK ITEM 72: Pilothouse Window Gaskets, Renew WORK ITEM 73: Potable Water Deck Connection Piping, Renew WORK ITEM 74: Z-Drive ASW Valve And Piping, Renew WORK ITEM 75: Bilge Pump, Overhaul WORK ITEM 76: Sewage Gauge Line, Renew WORK ITEM 77: U/W Body, Preserve (100%) WORK ITEM 78: Oily Water Separator, Replace WORK ITEM 79: Thruster Quick Disconnects (QDs), Install iv (Revision-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

31AUG2021 1 - Table of Contents updates to reflect descoped WIs and added

WIs.

31AUG2021 1 - Consolidated List of References updated all references from

SFLC STD SPEC 2014 to 2020 version; added Coast Guard

Drawing 175 WLM 245-002, Rev A, Z DRIVE PROPELLER

DETAILS, MODIFIED DESIGN, Coast Guard Drawing 175

WLM 533-001, Rev G, Potable Water System Diagram, Coast

Guard Drawing 175 WLM 512-006, Rev D, HVAC A & D, FR 24-6, Hull Blk 910, Coast Guard Drawing 175 WLM 801-

019, Rev C, Shell Expansion

31AUG2021 1 - Consolidated List of Government-Furnished Property updated to reflect WI removal/addition

31AUG2021 1 - Consolidated List of Critical Inspection Items updated to reflect WI removal/addition

31AUG2021 1 7 Descoped WI-7

31AUG2021 1 9 Specified 3.5 Alignment inspection and operational testing to refer to WI-69.

31AUG2021 1 12 All valves designated for overhaul under 1.1.1.

31AUG2021 1 19 Remove 3.1.5 fluid handling waste disposal requirement and have work coincide with WI-39

31AUG2021 1 21 Corrected Table 1 – Bilges: Hydraulic Equipment Room is 3-

15-0-E, not 3-42-0-Q.

31AUG2021 1 22 ECC compartment number to 2-52-0-C. Updated Table 1

Deck System Particulars.

31AUG2021 1 23 Table 1 Updated.

31AUG2021 1 24-27 Descoped WI 24-27 and replaced with WI-77

31AUG2021 1 37 Removed 3.1.1.1 requiring Tech Rep to be a certified representative of Rolls Royce.

v (Revision-1)

31AUG2021 1 40 Descoped WI-40 and replaced with WI-78

31AUG2021 1 44 Specified Docking Position 2; removed 3.8 Fleeting requirement

31AUG2021 1 45 Updated Table 1 – Service Selection

31AUG2021 1 48 Remove system color from Table 1, refer to 3.4 Deck covering color

31AUG2021 1 51 Descoped WI-51

31AUG2021 1 64 Combined 03 Deck and Flying Bridge – they are considered the same surface

31AUG2021 1 77-79 Added WI-77, 78, and 79.

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

vi (Revision-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 175-WLM 625-001, Rev K, Windows & Portlights Arrangement & Details

Coast Guard Drawing 175-WLM 593-2, Rev H, Oily Bilge Water System Diagram

Coast Guard Drawing 175 WLM 256-1, Rev K, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-4, Rev J, Seawater Cooling System A & D, Hull Blks 940-970, Sheets 154, 154A.

Coast Guard Drawing 175-WLM 533-1, Rev H, Potable Water System Diagram

Coast Guard Drawing 175-WLM 533-3, Rev G, POTABLE WATER SYSTEM A/D HULL BLOCK 910, 920, 930, 940, and 950

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagram

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage and Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175 WLM 233-2, Rev E, Propulsion Train Installation Dwg

Coast Guard Drawing 175 WLM 243-1, Rev -, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 243-2, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175-WLM 201-2, Rev D, Machinery Removal Routes

Coast Guard Drawing 175-WLM 541-1, Rev H, Fuel Oil System Diagram

Coast Guard Drawing 175 WLM 528-005, Rev -, Modifications to Garbage Grinder Drain Piping

Coast Guard Drawing 175 WLM 528-006, Rev G, Plumbing and Deck Drains A&D – Hull Blocks 910, 930, 940, & 950

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175 WLM 528-001 Rev F, Plumbing and Interior Deck Drains

Coast Guard Drawing 175 WLM 528-007 Rev E, Plumbing & Deck Drains A/D Hull Block 960

Coast Guard Drawing 175 WLM 634-001 Rev G, Deck Covering Schedule

Coast Guard Drawing 175 WLM 528-002, Rev M, Weather Deck Drains Diagram

Coast Guard Drawing 175 WLM 528-009, Rev H, Weather Deck Drains A/D Hull Block 910, 920, 930,940,960,970.

Coast Guard Drawing 175-WLM_320_1, Rev. AL, Electrical One-Line Diagram

Coast Guard Drawing 175-WLM_300_2, Rev. D, Power System Feeders & Mains

Coast Guard Drawing 175-WLM 901-001, Rev G, Forecastle Deck vii (Revision-0)

NAVSEA Drawing 803-1401890, Rev H, Scuttle, WT, Raised, Quick Acting, 18 Dia

Coast Guard Drawing 175 WLM 601-003, Rev N, Booklet of General Plans

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 801-015, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes, & Sounding Tubes Diagrams

Coast Guard Drawing 175 WLM 506-006, Rev G, Vents & Sndg Tubes A/D Hull Block 940, 950

Coast Guard Drawing 175 WLM 506-007, Rev D, Vents & Sounding Tubes Main Deck & Above A & D, Hull Block 970

Coast Guard Drawing 175-WLM 508-1, Rev B, Piping & Machinery Insulation

Coast Guard Drawing 175-WLM 521-1, Rev K, Firemain System Diagram

Coast Guard Drawing 175-WLM 960-001, Rev M, Hull Block 960 Panels

Coast Guard Drawing 175-WLM 960-002, Rev F, Hull Block 960 Module

Coast Guard Drawing FL-1602-89, Rev, Fleet 26” x 66” Weathertight Door

Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 175-WLM 516-004, Rev A, HVAC Refrigeration System Piping Arrangement &

Details

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Drawing

Coast Guard Drawing 175 WLM 635-001, Rev F, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrangement

Coast Guard Drawing 175-WLM-529-002 Rev G Main Drainage System Diagram

Coast Guard Drawing 175-WLM-505-002 Rev F Mechanical Remote Valve Operators Arrangement and

Details

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 568-002, Rev N, Bow Thruster Detail

Coast Guard Drawing 175 WLM 256-004, Rev J, Sheets 5 and 13, Seawater Cooling System A & D, Hull

Blocks 940-970

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 505-003, Rev A, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 184-001, Rev-, CRP-V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 244-001, Rev -, 4.438” TYPE ND Bulkhead Seal

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175-WLM_256_12, Rev A, ASW System Piping MODS

Coast Guard Drawing 175 WLM 506-009, Rev A, Sewage Tank Vent Mods

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage and Wastewater System Diagram

Coast Guard Drawing 175 WLM 593-005, Rev F, Sewage and Wastewater System A&D

Coast Guard Drawing 175 WLM 593-006, Rev E, Sewage and Wastewater System A&D

Coast Guard Drawing 175 WLM 593-007, Rev D, Sewage and Wastewater System A&D viii (Revision-0)

Coast Guard Drawing 175 WLM 130-001, Rev -Mods to Buoy Deck Incidental to Hawser Pipe Cover

Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement

Coast Guard Drawing 175-WLM 256-003, Rev D, Seawater Cooling System, Fr 61 Fwd Blocks 910, 920, Coast Guard Drawing 175 WLM 512-001, Rev E, HVAC Diagram

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replacement and Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev B, Auxiliary Seawater System Piping Mods

Coast Guard Drawing 175 WLM 245-2, Rev A, Z DRIVE PROPELLER DETAILS, MODIFIED

DESIGN

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 541-006, Rev C, Independent Tanks, Emergency Generator Day Tank

IIP:7-1

Coast Guard Drawing 175 WLM 185-001, Rev -, Foundation Incidental to Boss 2.2 GPM OWS

Installation

Coast Guard Drawing 175 WLM 202-002, Rev G, MPCMS Wiring Data (COED)

Coast Guard Drawing 175 WLM 256-001, Rev K, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 262-002, Rev H, Waste Oil System Diagram

Coast Guard Drawing 175 WLM 320-001, Rev AP, Electrical One-Line Diagram

Coast Guard Drawing 175 WLM 320-004, Rev G, Power System Deck Plan ER and Pump Rm Hull

Block 920

Coast Guard Drawing 175 WLM 320-012, Rev -, Power System Mods Incidental to OWS

Removal/Installation One-Line Diagram

Coast Guard Drawing 175 WLM 593-002, Rev H, Oily Bilge System Diagram

Coast Guard Drawing 175 WLM 593-013, Rev C, Oily Water Separator A&D

Coast Guard Drawing 175 WLM 593-014, Rev A, OWS System Operating Instructions BOSS 2.2T-107-

YM

Coast Guard Drawing 175 WLM 601-001, Rev T, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 175 WLM 505-001, Rev C, General Requirements of Piping Systems

Coast Guard Drawing 175 WLM 243-002, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-002, Rev A, Z DRIVE PROPELLER DETAILS, MODIFIED

DESIGN

Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram

Coast Guard Drawing 175 WLM 512-006, Rev D, HVAC A & D, FR 24-6, Hull Blk 910

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch ix (Revision-0)

Coast Guard Technical Publication (TP) 3605A, Nov 2007, MPCMS Operating Manual (Volume 1)

Coast Guard Technical Publication (TP) 3613, Oct 1997; Flexible Coupling

Coast Guard Technical Publication (TP) 3613, Tab 243-B, Bulkhead Seal

Coast Guard Technical Publication (TP) 3619_324_A, Mar 2001, Switchboard, Ship Service &

Emergency

Coast Guard Technical Publication (TP) 3626, Manufacturers Instruction Book-SWBS Group(s) 516-533, SWBS 516, Section B, Pump, AC Heat

Coast Guard Technical Publication (TP) 3628, Mar 2017; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction

Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3633, Oct 2000, Manufacturer's Instruction Book - SWBS

Group(s) 593

Coast Guard Technical Publication (TP) 3633, Section A, June 1999, Sewage System

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-drive - Model 1350-H

Coast Guard Technical Publication (TP) 5458, SWBS 555, Oct 2012, Winch, Radial – Model 50.2PT

(270 WMEC A-Class)

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2020, Welding and Allied

Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2020, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard

Electrical Cable Removal, Relocation, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2020, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary

Hull Accesses

Surface Forces Logistics Center Technical Standard 305 (SFLC TS 305), 2014, Electrical and Electronic

Designating and Marking x (Revision-0)

OTHER REFERENCES

American National Standards Institute (ANSI) C37.50, 2012, Low Voltage AC Power Circuit Breakers

Used in Enclosures, Test Procedures

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2013, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing

American Society for Testing and Materials (ASTM) B61-08, 2008, Standard Specification for Steam or

Valve Bronze Castings

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-

Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) B369, 2009, Standard Specification for Copper-Nickel Alloy Castings

ASTM International (ASTM) B466, 2007, Standard Specification for Seamless Copper-Nickel Pipe and

Tube

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component

Adhesives (AN)

ASTM International (ASTM) F683, 2010, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum

Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves xi (Revision-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2014, Pipe

Hangers and Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe

Hangers and Supports – Fabrication and Installation Practices

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required

MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential

Pressure Indicators, General Specification

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-T-16420, Rev Rev K, Amd 1, 9/16/1988; Tube, Copper-Nickel Alloy, Seamless and Welded

(Copper Alloy Numbers 715 and 706)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Nov 2011, Chapter 16, Cofferdams

NAVSEA Drawing 803-1385789, Fittings, Deck Drains

NAVSEA Drawing 803-6397430, Fittings, copper nickel alloy 90-10 or 70-30

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details.

NAVSEA Drawing 804-5959214, Piping Insulation – Installation Details

NAVSEA Drawing 810-1385880, Rev D; Fittings, Cu-Ni Alloy, Slip on Sleeve

Recovered Energy, Inc, BOSS 107 Separator System Operation & Maintenance Manual – YM Model

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements xii (Revision-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of

Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal

Underwriters Laboratories Inc. (UL) 1066, Apr 2012, Low-Voltage AC and DC Power Circuit Breakers

Used in Enclosures

Wartsila Defense, Inc. Technical Manual for Type ND Seal xiii (Revision-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N Prop Shaft Seal NSN: 5330-20-009-3957 2 ea. 28,950.00

8 N **Seal Ring, MN Bronze NSN: 5330-01-F15-4225 2 ea. 1,406.84

8 N

Clutch Overhaul Kit

(Original Clutch)

NSN: 2010-01-551-1161 2 ea. 9,299.00

8 N

Clutch Overhaul Kit (New

Clutch)

NSN: 2520-01-645-8279 2 ea. 9,055.00

8 Y

**5 bladed WLM

Propeller (LH)

NSN: 2010-01-F07-1221 1 ea. 43,000.00

8 Y **5 bladed WLM

Propeller (RH) NSN: 2010-01-F07-1222 1 ea. 43,000.00

8 N **O-Ring NSN: 5331-21-912-4287 2 ea. 8,075.00

8 N **Lantern Ring NSN: 4320-21-912-4285 2 ea. 941.14

9 N #3 Thrust Bearing Cooper

Bearing, 02BCP110MMGR

NSN: 3040-01-F12-2610 2 ea. 10,902.00

10 Y **Z-Drive Hyd. Fluid

Cooler

NSN: 4420-01-505-9267 2 ea. 7,725.00

10 Y **Z-Drive Lube Oil

Cooler

NSN: 4420-01-603-3557 2 ea. 3,910.00

10 N Heat Exchanger, Gasket NSN: 5330-01-449-2451 2 ea. 22.53

10 N Heat Exchanger, Gasket NSN: 5330-01-449-2479 2 ea. 18.66

N

Anchor Windlass

Overhaul kit NSN: 5430-01-546-4684 1 ea. 12,474.00

16 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36

N Valve, Counterbalance

NSN: 4820-01-F16-4571

PN: CBEH-LKN-BCL

Sun Hydraulics Corp

1 ea. 354.00

16 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00

N

** Valve, Linear, Directional Control NSN: 4810-01-511-3173 1 ea. 983.14

N Hydraulic Brake

NSN: 2530-01-F14-4033

P/N: 90B3C4G087 1 ea 2000.00

N Diaphragm Assembly, ND

Seal With O-Cord

(H76287-01-2)

NSN: 5360-01-572-6773 4 ea. 4.500.00

N Packing, Preformed (O-

Cord) (H76287-01-2-2)

NSN: 5330-01-572-8893 4 ea. 125.00 xiv (Revision-0)

N ***Fathometer

Transducer, Shallow

Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

N Seal Kit, Thruster NSN: 2010-01-555-9048 1 ea. 4376.00

N Anode, Zinc NSN: 5365-01-495-5350 9 ea. 113.75

N **Seal Spacer

(B125SM44178)

NSN: 2010-01-495-6823 1 ea. 700.00

N **Shaft Sleeve NSN: 2010-01-495-2638 1 ea 5702.40

Y *Transducer Cover Plate N/A 2 ea. 50.00

N 2” Deck Drains (Floor

Drains)

4510-01-539-6281/803-1385789

TypeDSize2in-CU-NI

2 ea. 550.22

Y Gasket, Rubber NAVSEA Dwg 803-1401890 2 $100

68 N Christie & Grey Resilient

Engine Mount

TSC T10 65/400 4 ea. 600.00

68 Y Christie & Grey Resilient

Engine Mount

TSC T10 65/800 4 ea. 600.00

68 N Vulkan RATO Flexible

Coupling Element

(EG1721R000)

PN: 01-466-3015

NSN: 3010-01-466-3015

2.ea. 12,020.00

N Shafting Kit; includes 2 shafts, two coupling and 5 cooper bearings.

Government GFE Shafting Kit 2 ea. 10000.00

N Boss 2.2 GPM OWS

NSN: 4330-01-F13-3461

PN: BOSS 2.2T-107 YM 1 ea. 14,300.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Revsion-5)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hull Plating, Side Scan, Ultrasonic Testing

8 Z-Drive Propulsion Units, Overhaul

13 Sea Strainers, Duplex, All Sizes, Overhaul

16 Anchor Windlass, Inspect And Service

21 Bilges, Preserve

28 Appendages, U/W, Leak Test

30 Voids, Non-Accessible, Leak Test

48 Deck Covering (Interior Wet/Dry), Renew

49 Vent Space (01-50-0-Q), Deck, Preserve

50 Vent Space (02-52-2-Q), Deck, Preserve

57 Pump Room, Deck, Preserve

77 U/W Body, Preserve (100%) xvi (Revision-1)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8"

Length between perpendiculars 155' 1"

Depth 14' 8"

Maximum beam 36' 0"

Designed draft 8' 0"

Mast height (above 8' waterline) 58' 8"

Frame spacing 20"

Full load displacement 855.15 Long Tons SW

Light load displacement 719.78 Long Tons SW

Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio

Shaft seal John Crane Type ND

Shaft bearings Five pedestal mounted, Cooper split roller bearings

Number of propellers 2

Number of blades 4

Diameter 57.1"

Rudders None; Z-drive

Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal

Fresh water capacity (100%) 7,339 gal

Lubricating oil (100%) 86 gal

1 (Revision-1)

00000_0521_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Revision-1)

3.1.1 NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1400, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor must be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor must be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3 (Revision-1)

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, and must be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:

“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.

3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the

KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements.

The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.

3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:

Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.

For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.

Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.

Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.

Corners at an existing seam or butt shall intersect at a 90 degree angle.

Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.

4 (Revision-1)

In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.

Existing welds crossed by the cut shall not be cut back.

3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.

3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.

3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.

3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.

3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.

3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:

Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).

Fitted with fasteners that permit rapid installation and removal.

Able to support a minimum of 150 pounds per square foot for horizontal deck closures.

Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.

3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.

NOTE

NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”

5 (Revision-1)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Revision-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Revision-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

8 (Revision-1)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

9 (Revision-1)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)