FORWARD_(WMEC_270B)_DD_FQ2_MLW_18R2.pdf
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- DRYDOCK REPAIRS CGC FORWARD
- Solicitation number
- 70Z080-18-Q-P4517500
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Updated Specification that includes updated WI009 and WI 042
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| P4517500,_Amendment_0001.pdf | ||
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| P4517500,_FORWARD_(WMEC_270B)_DD_FQ2_MLW_18R1.pdf | ||
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USCGC FORWARD (WMEC 911)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2018
Developed By: Makaila L Woodard
(Rev-2, 13 December 2017)
USCGC FORWARD (WMEC-270B) DRYDOCK AVAILABILITY FY2018
ii (Rev-2)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics ............................................................................................................................ xiii General Requirements WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 2: Propulsion Shaft Fairwaters and Rope Guards, Renew WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Appendages (U/W) - Internal, Preserve WORK ITEM 5: Voids (Non-Accessible), Leak Test WORK ITEM 6: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 7: Propulsion Shafting, Strain Gage Alignment, Inspect WORK ITEM 8: Propeller Shaft Sleeve(s), Renew WORK ITEM 9: Propulsion Intermediate/Line Shafts, Remove, Inspect and Reinstall .................................................................. 32 WORK ITEM 10: Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or
Renew WORK ITEM 11: Propulsion Shafting, Optical Or Laser Alignment Check WORK ITEM 12: Propulsion Shaft Bearings (External), Renew WORK ITEM 13: Propulsion Shaft Bearing Housings (External), Inspect WORK ITEM 14: Controllable Pitch Propeller (CPP) System, Inspect and Service WORK ITEM 15: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 16: Fathometer Transducer, Renew WORK ITEM 17: Doppler Speed Log Transducer, Clean and Inspect WORK ITEM 18: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 19: Sea Strainers - Duplex (All Sizes), Overhaul WORK ITEM 20: Sea Strainers - Simplex (All Sizes), Clean and Inspect WORK ITEM 21: Rudder Assembly; Remove, Inspect and Reinstall WORK ITEM 22: Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew WORK ITEM 23: U/W Body, Preserve (100%) WORK ITEM 24: Hull Plating Freeboard, Preserve – Partial WORK ITEM 25: Superstructure, Preserve “Partial” WORK ITEM 26: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 27: Drydock WORK ITEM 28: Temporary Services, Provide - Cutter WORK ITEM 29: Bosn’s Workshop Deck, Renew WORK ITEM 30: Auxiliary Machinery Space 1 Deck, Repair WORK ITEM 31: SSDG Fuel Valve and Piping, Renew WORK ITEM 32: OTH Fuel Supply Piping, Renew WORK ITEM 33: Reduction Gear Lube Oil Piping, Renew WORK ITEM 34: ASW Piping (Engine Room), Renew WORK ITEM 35: Flying Bridge Deck, Repair WORK ITEM 36: Bathythermograph Launching Tube, Remove WORK ITEM 37: Propulsion Shaft Coating, Renew (Optional Based on Available GFE) WORK ITEM 38: Propulsion Shafting, Straighten (Optional Based on Available GFE) WORK ITEM 39: JP-5 Pump Room Bilge, Repair WORK ITEM 40: Stern Tube Interior Surfaces, Preserve 100% WORK ITEM 41: Bilge (Machinery Space), Preserve “Partial” WORK ITEM 42: Fantail Bulkhead Plating, Renew iii (Rev-2)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-2)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
• American Welding Society (AWS): http://www.awspubs.com/index.php
• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
• NFPA: http://www.nfpa.org
• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
Coast Guard Drawing 243-2, Rev F; Stern Tubes, Strut Brng & Seal – A&D Coast Guard Drawing 901 WMEC 185-024, Rev -, XBT Launcher Removal Coast Guard Drawing 901 WMEC 310-015, Rev A, Ship Service and Emergency Diesel Fuel Oil System
Diagram Coast Guard Drawing 901 WMEC 562-004, Rev E, A & B Class Rudder Assembly Coast Guard Drawing 901 WMEC 562-005, Rev G, A & B Class Rudder Stock And Steering Gear A &
D Coast Guard Drawing 901 WMEC 562-005, Rev J, Rudder Stock and Steering Gear A & D Coast Guard Drawing 901 WMEC 562-005, Rev J, Rudder Stock And Steering Gear A & D Coast Guard Drawing 901 WMEC 565-005, Rev -, Fin Stabilizer Hydraulic System Diagram Coast Guard Drawing 901 WMEC 565-031, Rev C, Fin Shaft Assembly, w/ Sleeve Fitted NSN 3040-01-
104-5121 Coast Guard Drawing 901 WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation A & D Coast Guard Drawing 901 WMEC 801-009, Rev H, Outboard Profile Coast Guard Drawing 905 WMEC 111-001, Rev D, Shell Expansion Fwd 101 Coast Guard Drawing 905 WMEC 111-002, Rev E, Shell Exp Aft 182 Coast Guard Drawing 905 WMEC 111-003, Rev E, Shell Exp FR 101-182 Coast Guard Drawing 905 WMEC 114-001, Rev D, Skeg Coast Guard Drawing 905 WMEC 114-002, Rev C, Bilge Keels Coast Guard Drawing 905 WMEC 114-003, Rev B, Shaft Fairwaters & Rope Guards http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-2)
Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail Arrgt & Dets Coast Guard Drawing 905 WMEC 114-004, Rev A, Spray Rail Arrgt & Dets.
Coast Guard Drawing 905 WMEC 122-001, Rev B, Transv Bhds 12 & 26 Coast Guard Drawing 905 WMEC 131-001, Rev C, Mn Dk Pl & Fr, FWD 101 Coast Guard Drawing 905 WMEC 141-001, Rev D; 1st Platform, Plate and Frame, FWD 103 Coast Guard Drawing 905 WMEC 152-001, Rev E, DK HSE STRL BHDS – 02 LVL EXT Coast Guard Drawing 905 WMEC 152-002, Rev F, DK HSE STRL BHDS – 02 LVL INT Coast Guard Drawing 905 WMEC 152-005, Rev C, 02 Level Plating and Framework Coast Guard Drawing 905 WMEC 153-001, Rev B, 03 Level Plating and Framework Coast Guard Drawing 905 WMEC 154-001, Rev F, Pilot House Level & Top Coast Guard Drawing 905 WMEC 184-002, Rev C, Pilot House Foundations Coast Guard Drawing 905 WMEC 184-005, Rev C, MK 92 Antenna Platform & Foundation Coast Guard Drawing 905 WMEC 184-007, Rev M, Antenna Foundations Coast Guard Drawing 905 WMEC 184-010, Rev E, Transducer Foundations & Shell Mods Coast Guard Drawing 905 WMEC 184-010, Rev E, XDCR FDNS & Shell Mods Coast Guard Drawing 905 WMEC 201-001, Rev H, Engine Room Arrangement Coast Guard Drawing 905 WMEC 243-001, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-002, Rev E, Stern Tubes Strut Brg and Seal Arr and Det Coast Guard Drawing 905 WMEC 243-003, Rev-, Shaft Removal Arrangement Coast Guard Drawing 905 WMEC 243-007, Rev A, CPP Shaft Coupling Assemblies Coast Guard Drawing 905 WMEC 243-008, Rev B, Shaft & Rudder Removal Pad eye A & D Coast Guard Drawing 905 WMEC 243-012, Rev A, Controllable Pitch Propeller Shaft Details Coast Guard Drawing 905 WMEC 243-1, Rev B, Shafting Arrangement Coast Guard Drawing 905 WMEC 243-10, Rev A, Gen Arr Blkhd Stuffing Box Coast Guard Drawing 905 WMEC 243-10, Rev A, Gen Arrangement Bulkhead Stuffing Box Coast Guard Drawing 905 WMEC 243-12, Rev A, CPP Shaft Details Coast Guard Drawing 905 WMEC 243-2, Rev E, Stern Tubes Strut Brg and Seal – A&D Coast Guard Drawing 905 WMEC 243-6, Rev B, General Arrangement 12.125” Dia. Shaft Type MA
Water Lub., Inboard Stern Tube Seal Coast Guard Drawing 905 WMEC 245-001, Rev H, CPCH Propeller Hydraulic System Diagram Coast Guard Drawing 905 WMEC 245-003, Rev C, Propeller Hub Assembly Coast Guard Drawing 905 WMEC 245-004, Rev A, Blade And Palm Coast Guard Drawing 905 WMEC 245-007, Rev B, Special Tools Coast Guard Drawing 905 WMEC 245-007, Rev C, Special Tools Coast Guard Drawing 905 WMEC 245-008, Rev B, Actuating Unit Coast Guard Drawing 905 WMEC 245-009, Rev C, CPCH Prop Hyd System Power Plant A & D Coast Guard Drawing 905 WMEC 256-001, Rev U, Main and Auxiliary Water Cooling Diagrams Coast Guard Drawing 905 WMEC 256-001, Rev V, & Auxiliary Salt Water Cooling System Diagrams Coast Guard Drawing 905 WMEC 256-001, Rev V, Main and Auxiliary Water Cooling Diagrams Coast Guard Drawing 905 WMEC 256-001, Rev V, Mn & Aux SW Cooling Sys Diag Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm Sw Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-002, Rev J, Eng Rm SW Cooling Sys A&D vi (Rev-2)
Coast Guard Drawing 905 WMEC 256-004, Rev D, AMS SW Cooling Sys A & D Coast Guard Drawing 905 WMEC 256-004, Rev E, AMS SW Cooling Sys A & D Coast Guard Drawing 905 WMEC 259-002, Rev C, Diesel Exhaust System Arrangement and Details Coast Guard Drawing 905 WMEC 259-002, Rev C, DSL Exh Sys A & D Coast Guard Drawing 905 WMEC 261-001, Rev G, Fuel Oil Serv Sys Diag Coast Guard Drawing 905 WMEC 261-002, Rev F, FO Service Sys A&D Coast Guard Drawing 905 WMEC 261-002, Rev F, Fuel Oil Serv Sys A & D Coast Guard Drawing 905 WMEC 261-004, Rev D, Modifications to SSDG Fuel Oil Service System
Filter & Piping Coast Guard Drawing 905 WMEC 262-001, Rev C, Lube Oil System Diag Coast Guard Drawing 905 WMEC 262-002, Rev E, Lube Oil Serv Sys A & D Coast Guard Drawing 905 WMEC 310-001, Rev C, S/S Dsl Gen Instl & Arr Coast Guard Drawing 905 WMEC 321-009, Rev C, Wireways – Master Plan Coast Guard Drawing 905 WMEC 321-010, Rev C, Wireways – Dets Stuffing Tube/Transit Area Coast Guard Drawing 905 WMEC 331-007, Rev F, Lighting Sys - 02 Level Coast Guard Drawing 905 WMEC 331-008, Rev E, Lighting Sys - 03 Level & Abv Coast Guard Drawing 905 WMEC 401-001, Rev AL, Arrangement Pilothouse & Bridge Wings Coast Guard Drawing 905 WMEC 401-006, Rev AG, Arrangement – Antenna and Wave Guide Coast Guard Drawing 905 WMEC 426-002, Rev H, Doppler Speed Log Block & Isometric Wiring
Diagram Coast Guard Drawing 905 WMEC 501-001, Rev E, Auxiliary Machinery Space No 1 Arrangement Coast Guard Drawing 905 WMEC 505-008, Rev B; Bulkhead, Deck & Shell Piping Penetrations Coast Guard Drawing 905 WMEC 516-022, Rev A, Mods Incidental to Carrier Reefer Plant Install Coast Guard Drawing 905 WMEC 541-001, Rev G, Fuel Oil Fill & Transfer System Diagram Coast Guard Drawing 905 WMEC 541-002, Rev F, Fuel Oil Fill & Transfer IMS – A & D Coast Guard Drawing 905 WMEC 541-003, Rev C, FO Fill & XFR OMS – A &D Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder Coast Guard Drawing 905 WMEC 562-001, Rev G, Rudder Coast Guard Drawing 905 WMEC 565-007, Rev H, Fin Stabilizer Mchry Installation A&D Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal & Acoustic Insulation A & D Coast Guard Drawing 905 WMEC 635-001, Rev F, Hull Thermal and Acoustic Insulation A/D Coast Guard Drawing 905 WMEC 665-004, Rev E, Anchor Windlass Room & Bosn’s Workshop – A &
D Coast Guard Drawing 905 WMEC 801-005, Rev F, General Arrangement – Mn Dk Coast Guard Drawing 905 WMEC 801-006, Rev D, General Arrangement – 1st Platform Coast Guard Drawing 905 WMEC 801-007, Rev E; Genl Arr, Hold Coast Guard Drawing 905 WMEC 801-009, Rev G, Outboard Profile Coast Guard Drawing 905 WMEC 801-009, Rev J, Outboard Profile Coast Guard Drawing 905 WMEC 801-040, Rev F, Docking Plan Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters vii (Rev-2)
NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation
Details
COAST GUARD PUBLICATIONS
Coast Guard (CG) Yard Procedures Manual, Volume VIII, Oct 1999, Procedure 11100.1A, Unaccompanied Personnel Housing Regulations Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (TP) 2718, Sep 2011, Steering Gear System, 270’ WMEC “A” Class
Cutters Coast Guard Technical Publication (TP) 2815, Apr 2017, Manufacturer’s Instructions – SWBS Group(s)
241, Reduction Gear, 270’ WMEC “B” Class Cutters Coast Guard Technical Publication (TP) 2817, Dec 2014, Manufacturer’s Instruction Book - SWBS
Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller
Coast Guard Technical Publication (TP) 2817, Jul 2007, Manufacturer’s Instruction Book - SWBS Group(s) 242-244, 270’ WMEC “B” Class Cutters, SWBS 245, Section A, Technical Manual for the Controllable-Pitch Propeller
Coast Guard Technical Publication (TP) 2835, Sep 2011, Manufacturer’s Instruction Book - SWBS Group(s) 561-562, 270’ WMEC “B” Class Cutters
Coast Guard Technical Publication (TP) 2837, Jul 2016, Manufacturer’s Instruction Book, SWBS Group(s) 565, 270’ WMEC “B” Class Cutters, SWBS 565, Section C, Fin Machinery and Hydraulics Subsystems
Coast Guard Technical Publication (TP) 4656, SWBS 426, Aug 2007, Dual Axis Doppler Sonar Speed Log, MK II - Model DSN-450
Coast Guard Technical Publication (TP) 5454, Nov 2013, Technical Manual for Type MA Mechanical Stern Tube Seal
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC Electrical Motors
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Inspect, Repair, and Test Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary
Services viii (Rev-2)
OTHER REFERENCES
AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/ American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and
Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4174, Re-approved 2010, Standard Practice for Cleaning, Flushing, and
Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component
Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-
Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com FORBES (formerly MOBIL) Travel Guide - http://www.forbestravelguide.com/ International Organization for Standardization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids –
Method for Coding the Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-2845, Rev E, Aug 1999, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts; Preservation, Packaging, Packing and Storage of
MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1687, Sep 1994, Thermal Spray Process for Naval Ship Machinery Application ix (Rev-2)
Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams
Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2011, Chapter 16, Cofferdams
ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual Raytheon V850 Color Echosounder, 2nd Edition, Mar 1993, Operation Manual Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification SSPC-SP 11, 2012, Power
Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure x (Rev-2)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM
DESCRIPTION
NSN/PN QTY ESTIMATED
COST
($/UNIT)
8 N Intermediate Strut sleeve NSN: 2010-01-345-2314 2 ea. 13,180.00
8 N Aft Stern Tube sleeve NSN: 2010-01-345-2315 2 ea. 10,792.00 9 Y **Intermediate Shaft NSN: 2010-01-365-3908 2 ea. 10,000.00 10 N Overhaul kit NSN: 5330-01-527-0959 2 ea. 12,894.00 10 N **Stern tube split seal NSN: 5330-01-359-5555 4 ea. 7,763.86
12 N Intermediate Strut Bearing
NSN: 3120-01-189-1087 2 ea. 3,875.00
12 N Propeller Strut Bearing
NSN: 3120-01-189-1088 2 ea. 6,317.00
14 Y **Propeller Blade- LH (Port) NSN: 2010-01-119-3972 1 Set 40,000.00
14 Y **Propeller Blade- RH (Stbd) NSN: 2010-01-120-2871 1 Set 40,000.00
14 N O-Ring NSN: 5330-01-120-5229 8 ea. 97.00 14 N O-Ring NSN: 5330-01-118-8529 8 ea. 96.00 14 N Blade Washer NSN: 5310-01-335-4361 48 ea. 112.00 14 N O.D. Box Inspection
Kit NSN: 3010-01470-3519 2 ea. 330.00
14 N Filter NSN: 4330-01-177-4069 12 ea. 92.00 14 Y **Oil Feed Bushing NSN: 3120-12-329-5287 2 ea. 4,811.00 14 N **Ball Bearing NSN: 3110-00-156-6745 2 pr. 46.00 14 N **Bearing Bushing NSN: 2010-01-469-8639 2 ea. 450.00 14 N **Bearing Bushing NSN: 3120-12-198-7607 8 ea. 559.00 14 N **Spool valve assembly NSN: 4820-01-513-2509 2 ea. 100.00
15 Y **Propeller Shaft NSN: 2010-01-135-7065 2 ea. 228,650.00 16 N *** Fathometer transducer, shallow water, 50-200 kHz
(Airmar Technology SS505) (without adapter plate)
NSN: 5845-01-470-2500 1 ea. 346.83
16 Y *** Fathometer Transducer, deep water, 12 kHz
(ODOM
Hydrographic Inc.)
NSN: 5845-01-460-9969 1 ea. 14,530.00 xi (Rev-2)
17 Y ***DSN 450 Mark II Dual Axis Doppler Sonar Speed Log transducer
NSN: 5848-01-130-3490 1 EA 15,509.00
21 N **Rudder Stock Sleeve
NSN: 2040-01-F91-0187 2 ea. 4,269.00
21 N **Thordon Lower Bearing (SXL 20.7"
X 17.5" X 14)
PN: F546150102 NSN:
3120-20-006-6640
2 ea. 1,500.00
21 Y **Rudder Assembly NSN: 2040-01-486-0550 2 ea. 182,000.00 21 N **Upper Bearing NSN: 3110-01-121-8032 2 ea. 3,910.00 21 N John Crane Seal kit NSN: 5330-01-527-0778 2 ea. 5,955.00 22 N Seal PN: 1856959-3 (Sperry
Marine) = 17855H1L5
NSN: 5330-01-625-6617
4 ea. 152.00
22 N O-Rings PN: MS9021-381
NSN: 5331-00-763-2637
4 ea. 3.00
22 N Packing NSN: 5330-00-902-5505 2 Roll 177.00 22 N Packing NSN: 5330-00-527-7496 16 FT 5.00 22 N Thordon Bearing Set
Assembly
PN: TG-13886 OPTION 3
NSN: 3110-01-599-8155
2 ea. 6,200.00
22 N Inflatable Seal NSN: 5330-01-103-6518 2 ea. 689.00 22 Y **Roller Bearing NSN: 3110-00-155-9065 2 ea. 1,800.00 22 N Preformed packing NSN: 5331-01-306-4879 2 ea. 15.00 22 N O-ring PN: MS9021-359
NSN: 5331-00-435-0431
2 ea, 90.00
22 N O-ring PN: MS9021-377
NSN: 5331-01-129-0629
2 ea. 156.00
22 N Seal, Plain PN: 1856959-2 (Sperry Marine) = 17444H1L5
NSN: 5331-01-625-4197
4 ea. 60.00
22 N **Seal Retainer NSN: 5330-01-382-7103 2 ea. 228.00 22 N Lantern Rings NSN: 4320-01-377-2106 2 ea. 1,167.00 22 N **Seal Housing NSN: 5330-01-382-9160 2 ea. 1,622.00 22 N **Tiller pin NSN: 5315-01-419-1523 4 ea. 1,000.00 22 N **Hydraulic Cylinder NSN: 3040-01-103-6565 4 ea. 4,426.57 22 Y **Fin Stock with sleeves NSN: 3040-01-104-5121 2 ea. 16,109.00
22 Y **Threaded-end rod PN: 1857336 2 ea. 400.00 22 Y *Fin Removal Tools NSN: 5180-01-F10-1826 1 set 15,000.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-2)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
1 Hull Plating (U/W Body), Ultrasonic Testing
3 Appendages (U/W), Leak Test
5 Voids (Non-Accessible), Leak Test
9 Propulsion Intermediate/Line Shafts, Inspect
10 Propulsion Shaft Seal (Mechanical And Inflatable) Assemblies, Inspect And Repair Or Renew
11 Propulsion Shafting, Optical Or Laser Alignment Check
12 Propulsion Shaft Bearings (External), Renew
14 Controllable Pitch Propeller (CPP) System, Inspect and Service
15 Propulsion Shafting: Remove, Inspect and Reinstall
19 Sea Strainers - Duplex (All Sizes), Overhaul
20 Sea Strainers - Simplex (All Sizes), Clean and Inspect
22 Rudder Assembly; Remove, Inspect and Reinstall
23 Fin Stabilizers (Bearings, Packing, Stock/Blade), Repair or Renew
24 U/W Body, Preserve (100%)
36 Flying Bridge Deck, Repair
40 JP-5 Pump Room Bilge, Repair
42 Bilge (Machinery Space), Preserve “Partial”, Inspect xiii
PRINCIPAL CHARACTERISTICS
270' WMEC (B-CLASS)
PHYSICAL
Length overall 270' 0" Length between perpendiculars 255' 0" Beam molded 38' 0" Depth molded, main deck amidships, 01 level amidships
23' 7" 31' 4"
Full load displacement 1,886 long tons Draft, full load to baseline amidships 14' 2" Highest projection above baseline
*height approximated ≈ 110' 0"
Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase Frame spacing 1' 0"
MACHINERY
Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475
KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle Number of propellers 2 Propeller diameter 9' 0" Number of blades, each 4 Pitch Controllable Shaft RPM 260 Shaft diameter 10.55" at exit of hull Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each
TANK CAPACITIES
Diesel fuel total (95%) 79,950 gal.
JP-5 total (95%) 19,626 gal.
Potable water total (100%) 8,553 gal.
Hydraulic & lube oil total (95%) 2,561 gal.
00000_1216_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor shall be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 shall be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive testing/inspection (NDT/NDI) in accordance with NAVSEA TP 1688. The Contractor shall be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor shall provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s shall be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor shall ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 shall be considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;
ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. None.
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.
3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".
3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”
3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.
3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:
SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".
3.7.2 SFLC Standard Specification 0000 General Requirements.
3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”
3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph
3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
COATING MFG PRODUCT NAME BATCH
INDUCTION
TIME
COATING SYSTEM SEQUENCE
(PRIMER/TOUCHUP/3RD COAT, ETC.)
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
1 AVG. BMR DEVIATION
1 AVG. BMR DEVIATION
APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,
ROLLED)
AVERAGE DFT
11010_UT_0617_FLT
REC_11010_UT_FLT_270’ WMEC ’B’ Class (MOHAWK) (1216)
WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to conduct ultrasonic testing (UT) of U/W hull plating.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 905 WMEC 111-001, Rev D, Shell Expansion Fwd 101 Coast Guard Drawing 905 WMEC 111-002, Rev E, Shell Exp Aft 182 Coast Guard Drawing 905 WMEC 111-003, Rev E, Shell Exp FR 101-182 Coast Guard Drawing 905 WMEC 801-040, Rev F, Docking Plan
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:
• 3.2 (UT measurements).
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.2 UT measurements. The Contractor shall perform a total of 1000 UT measurements of U/W hull surfaces, in locations designated by the Coast Guard Inspector, using Coast Guard Drawings 905 WMEC 111-001, 905 WMEC 111-002, 905 WMEC 111-003, and 905 WMEC 801-040 for guidance, in accordance with SFLC Std Spec 0740, Appendix C. Mark up a copy of Coast Guard Drawings 905 WMEC 111-002 and 905 WMEC 111-003 to show all locations selected for measurement and record all measurements in Table I (UT Measurements Summary Sheet - Port/Stbd Shell) provided at the end of this item. Submit A CIR, to also include the marked up drawing and completed Table I.
4. NOTES
4.1 UT Table. Table 1 provided below is for the recording of all UT measurements.
TABLE 1 - UT MEASUREMENTS SUMMARY SHEET PORT/STBD SHELL
SHOT # STRAKE # FWD/MID/AFT ORIG PL MEASURED PL PERCENT
PLATE # TOP/MID/BOT THICKNESS THICKNESS WASTAGE
11400_0913_270
REC_11400_270B WMEC (ALL) (0610)
WORK ITEM 2: Propulsion Shaft Fairwaters and Rope Guards, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew all fairwaters and rope guards on external shafting for port and starboard shafts.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 905 WMEC 114-003, Rev B, Shaft Fairwaters & Rope Guards
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Technical Representative.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).
3.1.5 Work coordination. The Contractor shall coordinate the inspection tasks specified herein with all propeller shaft-related and U/W body hull preservation tasks, as specified in other work items in this specification package.
3.2…
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