5 Axis CNC Mill Specifications.docx

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5 Axis CNC Mill
Solicitation number
PR340309
Issued by

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This specification document details requirements for a 5-axis CNC mill being sought by Oak Ridge National Laboratory (DOE). The machine must meet minimum travel capabilities across five axes: X-axis (350mm), Y-axis (220mm), Z-axis (250mm), B-axis (-110° to +110°), and C-axis (360° endless), with specific maximum velocity and acceleration requirements for each axis. The machine footprint must not exceed 5924mm length, 3586mm width, and 2000mm height.

Required accessories include a Heidenhain TNC 640 control system with rotating panel and 19" screen, 5-axis simultaneous milling software, collision monitoring software, high-frequency spindle capable of 42,000 rpm, 102-position tool cabinet, laser measuring system for tools up to 36mm diameter, touch probe system, coolant extraction system, jig grinding package, and comprehensive training for operators, engineers, and maintenance personnel. While these specific accessories are listed, the solicitation indicates functional equivalents may be considered, though the basic capabilities and footprint requirements are non-negotiable.

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5 Axis CNC Mill Specifications Capabilities

Travel
Scale Feedback
Dynamic Capability
X-Axis
350 mm
Yes
Vmax 60 m/min, amax 10 m2/s
Y-Axis
220 mm
Yes
Vmax 60 m/min, amax 15 m2/s
Z-Axis
250 mm
Yes
Vmax 60 m/min, amax 20 m2/s
B-Axis
-1100 to +1100
Yes
Full Load Torque 648 Nm, Constant Torque 360 Nm
C-Axis
3600 endless
Yes
Full Load Torque 135 Nm, Constant Torque 75 Nm

Machine Footprint

Length
5924 mm
Width
3586 mm
Height
2000 mm

Accessories

· Heidenhain TNC 640 control in conjunction with rotating and swiveling flat control panel and 19” screen.

· Heidenhain software package for TNC640 for 5-axis simultaneous milling with 3-D tool compensation.

· Dynamic Collision Monitoring Software for the permanent monitoring of the components in the work environment.

· High-frequency spindle, vector-controlled with rotary feedthrough for the use of internally cooled tools. Speed up to 42,000 rpm, infinitely variable. Power up to 15kW, torque up to 5.9 Nm.

· Tool cabinet, 102 positions, option to purchase tool holders and other machine tooling.

· Laser measuring system for tool presetting and control of tool wear and breakage, maximum measurable tool diameter: 36 mm.

· Touch probe system for workpiece measuring. Infrared sensor which can be stored in the tool cabinet

· Coolant extraction with electrostatic separation suitable for oil and emulsion mist (oil content min. 5%)

· Device for fixed dressing tool and acoustic monitoring device for jig grinding package

· Engineer level training for 2 people, operator level training for 2 people, maintenance level training for 2 people.

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