36C26120B0011-023.pdf

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Y1LZ--Project 612-121 Mather Land Development - Parking lot
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36C26120B0011
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This document includes a federal contract solicitation and related project file. The solicitation is for general construction services for the Mather Land Development Project Parking Lot in Mather, California. Work includes site preparation and construction of a new 107,550 square foot parking lot, with general construction, alterations, demolition, grading, roads, walks, drainage, stormwater systems, fencing and landscaping. The solicitation will be a total Service-Disabled Veteran Owned Small Business set-aside, with proposals accepted only from qualified SAM-registered SDVOSBs under NAICS 238990. The estimated project cost is between $2,000,000 and $5,000,000. The project file provides specifications for the underground electrical construction work, including requirements for ducts, manholes, pull boxes, trenching and testing.

36C26120B0011 26 05 41 UndergroundEleclConstruction.pdf

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Text version

VA Northern California Health Care System January 22, 2020

VAMC Land Development Study 100% Construction Documents

Mather, CA Project No. 612-121

26 05 41 - 1

SECTION 26 05 41

UNDERGROUND ELECTRICAL CONSTRUCTION

PART 1 - GENERAL

1.1 DESCRIPTION

A. This section specifies the furnishing, installation, and connection of underground ducts and raceways, and precast manholes and pullboxes to form a complete underground electrical raceway system.

B. The terms “duct” and “conduit” are used interchangeably in this section.

1.2 RELATED WORK

A. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS:

Requirements that apply to all sections of Division 26.

B. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:

Requirements for personnel safety and to provide a low impedance path for possible ground fault currents.

C. Section 31 20 11, EARTHWORK (SHORT FORM): Trenching, backfill, and compaction.

1.3 QUALITY ASSURANCE

A. Quality Assurance shall be in accordance with Paragraph, QUALIFICATIONS

(PRODUCTS AND SERVICES) in Section 26 05 11, REQUIREMENTS FOR

ELECTRICAL INSTALLATIONS.

B. Coordinate layout and installation of ducts, manholes, and pullboxes with final arrangement of other utilities, site grading, and surface features.

1.4 SUBMITTALS

A. Submit in accordance with Paragraph, SUBMITTALS in Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS, and the following requirements:

1. Shop Drawings:

a. Submit sufficient information to demonstrate compliance with drawings and specifications.

b. Submit information on manholes, pullboxes, ducts, and hardware.

Submit manhole plan and elevation drawings, showing openings, pulling irons, cable supports, cover, ladder, sump, and other accessories.

c. Proposed deviations from the drawings shall be clearly marked on the submittals. If it is necessary to locate manholes, pullboxes, 26 05 41 - 2 or duct banks at locations other than shown on the drawings, show the proposed locations accurately on scaled site drawings, and submit to the COR for approval prior to construction.

2. Certifications: Two weeks prior to the final inspection, submit the following:

a. Certification by the manufacturer that the materials conform to the requirements of the drawings and specifications.

b. Certification by the Contractor that the materials have been properly installed, connected, and tested.

1.5 APPLICABLE PUBLICATIONS

A. Publications listed below (including amendments, addenda, revisions, supplements, and errata) form a part of this specification to the extent referenced. Publications are referenced in the text by designation only.

B. American Concrete Institute (ACI):

Building Code Requirements for Structural Concrete

318-14/318M-14..........Building Code Requirements for Structural

Concrete & Commentary

SP-66-04................ACI Detailing Manual

C. American National Standards Institute (ANSI):

77-14...................Underground Enclosure Integrity

D. American Society for Testing and Materials (ASTM):

C478 REV A-15...........Standard Specification for Precast Reinforced

Concrete Manhole Sections

C858-10.................Underground Precast Concrete Utility Structures

C990-09.................Joints for Concrete Pipe, Manholes and Precast

Box Sections Using Preformed Flexible Joint

Sealants.

E. National Electrical Manufacturers Association (NEMA):

TC 2-13.................Electrical Polyvinyl Chloride (PVC) Conduit

TC 3-15.................Polyvinyl Chloride (PVC) Fittings for Use with

Rigid PVC Conduit and Tubing

TC 6 & 8-13.............Polyvinyl Chloride (PVC) Plastic Utilities Duct for Underground Installations

TC 9-04.................Fittings for Polyvinyl Chloride (PVC) Plastic

Utilities Duct for Underground Installation

F. National Fire Protection Association (NFPA):

26 05 41 - 3

70-17...................National Electrical Code (NEC)

70E-15..................National Electrical Safety Code

G. Underwriters Laboratories, Inc. (UL):

6-07....................Electrical Rigid Metal Conduit-Steel

467-13..................Grounding and Bonding Equipment

651-11..................Schedule 40, 80, Type EB and A Rigid PVC

Conduit and Fittings

651A-11.................Schedule 40 and 80 High Density Polyethylene

(HDPE) Conduit

PART 2 - PRODUCTS

2.1 PULLBOXES

A. General: Size as indicated on the drawings. Provide pullboxes with weatherproof, non-skid covers with recessed hook eyes, secured with corrosion- and tamper-resistant hardware. Cover material shall be identical to pullbox material. Covers shall have molded lettering, ELECTRIC or SIGNAL as applicable. Pullboxes shall comply with the requirements of ANSI 77 AASHTO H-20 loading. Provide pulling irons, 22 mm (0.875 inch) diameter galvanized steel bar with exposed triangular-shaped opening.

B. Polymer Concrete Pullboxes: Shall be molded of sand, aggregate, and polymer resin, and reinforced with steel, fiberglass, or both. Pullbox shall have open bottom.

C. Concrete Pullboxes: Shall be monolithically poured reinforced concrete.

2.2 DUCTS

A. Number and sizes shall be as shown on the drawings.

B. Ducts (direct burial):

1. Plastic duct:

a. Schedule 40 PVC or HDPE conduit.

b. Duct shall be suitable for use with 75˚ C (167˚ F) rated conductors.

2. Rigid metal conduit: UL 6 and NEMA RN1 galvanized rigid metal, half-lap wrapped with 10 mil PVC tape.

2.3 GROUNDING

A. Ground Rods and Ground Wire: Per Section 26 05 26, GROUNDING AND

BONDING FOR ELECTRICAL SYSTEMS.

26 05 41 - 4

2.4 WARNING TAPE

A. 4-mil polyethylene 75 mm (3 inches) wide detectable tape, red with black letters, imprinted with “CAUTION - BURIED ELECTRIC CABLE BELOW” or similar.

2.5 PULL ROPE FOR EMPTY DUCTS

A. Plastic with 890 N (200 lb) minimum tensile strength.

PART 3 - EXECUTION

3.1 MANHOLE AND PULLBOX INSTALLATION

A. Assembly and installation shall be per the requirements of the manufacturer.

1. Install manholes and pullboxes level and plumb.

2. Units shall be installed on a 300 mm (12 inches) thick level bed of

90% compacted granular fill, well-graded from the 25 mm (1 inch) sieve to the No. 4 sieve. Granular fill shall be compacted with a minimum of four passes with a plate compactor.

B. Access: Ensure the top of frames and covers are flush with finished grade.

3.2 TRENCHING

A. Refer to Section 31 20 11 EARTH MOVING (SHORT FORM) for trenching, backfilling, and compaction.

B. Before performing trenching work at existing facilities, a Ground

Penetrating Radar Survey shall be carefully performed by a certified technician to reveal all existing underground ducts, conduits, cables, and other utility systems.

C. Work with extreme care near existing ducts, conduits, and other utilities to avoid damaging them.

D. Cut the trenches neatly and uniformly.

E. Individual conduits to be installed under existing paved areas and roads that cannot be disturbed shall be jacked into place using rigid metal conduit, or bored using plastic utilities duct or PVC conduit, as approved by the COR.

3.3 DUCT INSTALLATION

A. General Requirements:

1. Ducts shall be in accordance with the NEC, as shown on the drawings, and as specified.

2. Join and terminate ducts with fittings recommended by the manufacturer.

26 05 41 - 5

3. Slope ducts to drain towards manholes and pullboxes, and away from building and equipment entrances. Pitch not less than 100 mm (4 inches) in 30 M (100 feet).

4. Stub-ups and sweeps to equipment mounted on outdoor concrete slabs shall be galvanized rigid metal conduit half-lap wrapped with PVC tape, and shall extend a minimum of 1.5 M (5 feet) away from the edge of slab.

5. Install insulated grounding bushings on the conduit terminations.

6. Radius for sweeps shall be sufficient to accomplish pulls without damage. Minimum radius shall be six times conduit diameter.

7. Duct lines shall be installed no less than 300 mm (12 inches) from other utility systems, such as water, sewer, chilled water.

8. Clearances between individual ducts:

a. For similar services, not less than 75 mm (3 inches).

b. For power and signal services, not less than 150 mm (6 inches).

9. Duct lines shall terminate at window openings in manhole walls as shown on the drawings. All ducts shall be fitted with end bells.

10. Couple the ducts with proper couplings. Stagger couplings in rows and layers to ensure maximum strength and rigidity of the duct bank.

11. Keep ducts clean of earth, sand, or gravel, and seal with tapered plugs upon completion of each portion of the work.

12. Spare Ducts: Where spare ducts are shown, they shall have a nylon pull rope installed. They shall be capped at each end and labeled as to location of the other end.

13. Duct Identification: Place continuous strip of warning tape approximately 300 mm (12 inches) above ducts before backfilling trenches. Warning tape shall be preprinted with proper identification.

14. Duct Sealing: Seal ducts, including spare ducts, at building entrances and at outdoor terminations for equipment, with a suitable non-hardening compound to prevent the entrance of foreign objects and material, moisture, and gases.

15. Use plastic ties to secure cables to insulators on cable arms. Use minimum two ties per cable per insulator.

B. Direct-Burial Ducts:

26 05 41 - 6

1. Install direct-burial ducts only where shown on the drawings.

Provide direct-burial ducts only for low-voltage power and lighting branch circuits.

2. Tops of ducts shall be:

a. Not less than 600 mm (24 inches) and not less than shown on the drawings, below finished grade.

b. Not less than 750 mm (30 inches) and not less than shown on the drawings, below roads and other paved surfaces.

c. Additional burial depth shall be required in order to accomplish

NEC-required minimum bend radius of ducts.

3. Do not kink the ducts. Compaction shall not deform the ducts.

3.4 ACCEPTANCE CHECKS AND TESTS

A. Duct Testing and Cleaning:

1. Upon completion of the duct installation, a standard flexible mandrel shall be pulled through each duct to loosen particles of earth, sand, or foreign material left in the duct, and to test for out-of-round conditions.

2. The mandrel shall be not less than 300 mm (12 inches) long, and shall have a diameter not less than 13 mm (0.5 inch) less than the inside diameter of the duct. A brush with stiff bristles shall then be pulled through each duct to remove the loosened particles. The diameter of the brush shall be the same as, or slightly larger than, the diameter of the duct.

3. If testing reveals obstructions or out-of-round conditions, the

Contractor shall replace affected section(s) of duct and retest to the satisfaction of the COR.

4. Mandrel pulls shall be witnessed by the COR.

---END---

26 05 41 - 7

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