2-my2025-mack-2024-emission-certificate.pdf

PDF 161 KB Posted

Attached to
Competitive Selection OH|DOT04426-5
Contract number
DOT04426-5
Issued by
Ohio

About this file

This document is a Standard Emissions Component Warranty Certificate for Mack Trucks, covering new Mack MP7 and MP8 engines meeting EPA 24 / CARB 24 and newer emission requirements in the United States and Canada. The warranty is specifically for vehicles with emission control systems manufactured by Mack Trucks, applicable to trucks operated in the United States and Canada.

The warranty provides coverage for emission-related components for 60 months or 100,000 miles (160,934 km) under EPA standards, and 60 months or 350,000 miles (563,270 km) for vehicles with CARB emission label certification. Covered components include aftertreatment systems, sensors, electronic control units, exhaust gas components, fuel systems, and various engine-related parts. The warranty is contingent on using ultra-low sulfur diesel (ULSD) fuel, API CK-4 or FA-4 standard engine oil, and API-certified diesel exhaust fluid (DEF). Specific exclusions and limitations apply, such as damages from misuse, alterations, or failure to follow maintenance procedures, and the warranty does not cover normal wear, performance complaints, or non-original equipment modifications.

View the file

Other files

Show all 23

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

July 2024 Page 1 of 3

Mack Trucks warrants certain individual components of the Emission Control system in a new Mack truck equipped with a new Mack® MP®7 and MP8 EPA 24 / CARB 24 and newer emission engine to be free from defects in material and workmanship under normal use and service up to the periods specified, provided all Mack Trucks’ maintenance and inspection requirements are followed. See your local authorized Mack Trucks dealer for recommended maintenance and inspection procedures. All warranty periods are calculated from the date in service of the vehicle. All coverage is 100% for parts and labor subject to the qualifications, limitations and exclusions as noted.

LIMITATIONS AND EXCLUSIONS TO THIS WARRANTY APPEAR ON THE FOLLOWING PAGES OF THIS CERTIFICATE.

THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD.

This warranty applies to new Mack MP7 and MP8 engines meeting EPA 24 / CARB 24 and newer emission requirements in new Mack trucks operated in the United States and Canada.

Emission Control System Warranty: Engine emission controls manufactured by Mack Trucks are warranted to 60 months or 100,000 miles (160,934 km), whichever first occurs. Vehicles sold with a CARB emission label certification, are covered for 60 months or 350,000 miles (563,270 km), whichever first occurs.

USE OF IMPROPER OR UNAPPROVED FUEL OR ENGINE OIL WILL VOID THE ENGINE AND AFTERTREATMENT SYSTEM

(DIESEL PARTICULATE FILTER) WARRANTIES. MACK ENGINES REQUIRE THE USE OF ULTRA LOW SULFUR DIESEL (ULSD) FUEL AND OIL THAT MEETS API CK-4 OR FA-4 STANDARDS WHICH INCLUDES MACK SPECIFICATION EOS-4.5 OR EOS-5

HIGH PERFORMANCE DIESEL ENGINE OIL

SEE FOLLOWING TABLE FOR SPECIFIC COVERAGES:

Covered Emission Components List:

EPA: 60 Months or 100,000 Miles (160,934 km) CARB: 60 Months or 350,000 Miles (563,270 km)

Qualifications and Limitations

Aftertreatment Control Module (ACM) Includes: Software and Dataset

Aftertreatment Diesel Particulate Filter (DPF) with Aftertreatment Diesel Oxidation Catalyst (DOC)

Includes: DPF Module (Substrate), DOC Module (Substrate), Aftertreatment Hydrocarbon Injector (AHI), AHI Shutoff Valve, AHI Fuel Pressure Sensor, AHI Fuel Line, Diesel Dosing Valve, Pre-Catalyst Temperature Sensor, Post-Catalyst Temperature Sensor, Downstream DPF Temperature Sensor, DPF Differential Pressure Sensor

Aftertreatment Wiring Harness (DPF)

Aftertreatment Wiring Harness (SCR) Includes: Jumper to AHI Pressure Regulator, ACM Power Supply, Heater NOx Care, DEF Tank

California Certified Engines (CARB) Equipped with these Chassis Parts:

Includes: 48V Power Cable, 48V Ground Cable, Exhaust Piping, 48V Li-on Battery, Heater Control Unit, Cooling Fan;

California Certified Engines (CARB) Equipped with these Exhaust Aftertreatment System (EATS) Parts Includes: 48V EATS e-Heater, EATS Harness, EATS Power Cable, EATS Ground Cable

California Certified Engines (CARB) Equipped with these Engine Parts Includes: 48V P1 Machine, FEAD – Belt, FEAD – Idler (2) OAD Pulley, Engine Harness, Inlet Manifold

Charge Air Cooler (CAC) Common Rail Assembly Includes: Rail, Rail Injectors, Rail Pressure Release Valve

Controller Area Network (CAN) EGR Valve

Crankcase Ventilation (CCV) Assembly

Crankcase Tubing & Hoses Before Separator

EGR Assembly Includes: Cooler, Mixer/Mixing Chamber, EGR Cooler to Intake Manifold (cold side) Piping, EGR Piping Exhaust Manifold to EGR Cooler (hot side), EGR Valve, EGR Valve Control, EGR Venturi, Intake Manifold Heater, Diffuser Pipe, Intake Throttle Valve

Engine Electronic Control Unit (EECU) Includes: Software and Dataset. For the failure to be covered, the failure must affect the emissions of the unit.

Engine Turbocharger Assembly: Variable Geometry Turbo (VGT) or Turbo Compound (TC) Includes: Variable Geometry Turbo (VGT) Actuator

Exhaust Gas Piping From Turbocharger to After-treatment System

Fuel Filter Module Includes: Fuel Filter Housing, Diesel Lower Pressure Pump, Fuel Pressure Regulating Valve

Continued Page 2

STANDARD EMISSIONS COMPONENT

WARRANTY CERTIFICATE

(EPA 24 / CARB 24 and Newer, Model Year 2025)

USE OF FLUIDS OTHER THAN API CERTIFIED DIESEL EXHAUST FLUID (DEF) WILL COMPROMISE AFTERTREATMENT SYSTEM PERFORMANCE, INCREASE EMISSIONS, AND MAY IMPACT THIS TRUCK’S PRODUCT WARRANTIES.

July 2024 Page 2 of 3

Covered Emission Components List:

EPA: 60 Months or 100,000 Miles (160,934 km) CARB: 60 Months or 350,000 Miles (563,270 km)

Qualifications and Limitations

Injectors

Instrument Cluster Limited to Repair of Microprocessor, MIL, Real Time Clock, DEF Gauge, DEF Lamp

Intake Manifold Throttle Assembly

Pre-Heater

Selective Catalytic Reduction (SCR)

SCR - SCR Assembly: SCR Module (if applicable) (Substrate); Insulation Blanket (where applicable); DEF Pump Assembly: Pump Reverting Valve, Pump Pressure Sensor; DEF Injector; DEF Heated Hoses; DEF Tank; DEF Tank Heating Control Valve; DEF Tank Heater / Sender: DEF Tank Temperature Sensor, DEF Level Sensor, DEF Tank Heater;

Downstream SCR Temperature Sensor; DEF Quality Sensor

Sensor, NOx (SCR Inlet and Outlet)

Sensor, Ambient Air Temperature

Sensor, Charge Air Cooler Outlet Temperature

Sensor, Downstream SCR Temperature (T4)

Sensor, EGR Temperature

Sensor, EGR Valve Position

Sensor, EGR Venturi Differential Pressure

Sensor, Engine Timing / Speed (Flywheel)

Sensor, Engine Oil Level/Temperature

Sensor, Engine Oil Pressure

Sensor, Engine Position (Camshaft)

Sensor, Exhaust Manifold Pressure

Sensor, Fuel Pressure (Common Rail)

Sensor, Fuel Temperature

Sensor, Particulate Matter (PM)

Sensor, Temperature – Coolant (Engine)

Sensor, Temperature & Pressure – Inlet Manifold Air

Sensor, Temperature - Exhaust Manifold

Sensor, Turbo Compressor Outlet

Sensor, Turbocharger Speed

Thermostat, Coolant

Vehicle Electronic Control Unit (VECU) Includes: Software and Dataset. For the failure to be covered, the failure must affect the emissions of the unit.

Water Pump Assembly, Engine Coolant

Wiring Harness, Engine Electrical EA Harness Supplied with Engine GHG Covered Component 24 Months or 24,000 Miles (38,624 km) Qualifications and Limitations

Tires

Drive and steer tires only are warranted to be free from defects in materials and workmanship for the first 24 months or 24,000 miles (38 624 km) of vehicle operation, whichever occurs first, and applying only to the first set of tires on the vehicle when delivered to the ultimate purchaser.

Emissions related warranty coverage only, refer to the specific tire manufacturer’s warranty policy for other term lengths.

GHG Covered Components:

EPA: 60 Months or 100,000 Miles (160,934 km) (Only those vehicles certified as “Highway Tractors” according to the requirements of Chapter 40 of the Code of Federal Regulations, Part 1037)

Qualifications and Limitations

Exterior Components Limited to: Chassis Fairings, Ground Effect Extensions, Roof Deflectors, Cab Side Deflectors, Adjustable Roof Extensions, Side Deflector Extensions, Bumper Deflectors, A- Pillar Deflectors, Factory Installed Aerodynamic Devices

Air Conditioning Components

Limited to: A/C Compressor, A/C Condenser, A/C Pressure Switches and Transducers, Bunk Climate Unit, Hoses (Compressor to Condenser, Condenser to Drier, Drier to Climate Unit, Climate Unit to Compressor, Bunk Climate Unit), Main Climate Unit, Receiver Drier

Continued Page 3

July 2024 Page 3 of 3

THESE LIMITATIONS AND EXCLUSIONS ARE IMPORTANT AND MUST BE READ AND UNDERSTOOD.

LIMITATIONS – Mack Trucks’ obligation is limited to, at its sole option, repair or replacement of parts which are acknowledged by it to be defective. The defective parts or assemblies replaced shall become the property of Mack Trucks. Warranty repairs performed by an authorized Mack dealer in accordance with the terms of the warranty set forth herein are free of charge. Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Mack dealer upon discovery and the vehicle must be made available, in a timely fashion during the coverage period, for repair.

EXCLUSIONS:

1. REPAIR: In the case of acknowledged defective Covered Parts, exchange with factory remanufactured parts may occur. Warranty repairs do not constitute an extension of any warranty period for any vehicle, component, or part.

2. DAMAGES: Damages due to misapplication, misuse, accidents, negligence, improper operations, alterations, storage or transport, operation at excessive speeds, loading beyond the factory rated load capacity, failure to follow Mack Trucks’ recommended inspection, maintenance, and service procedures, and improper or insufficient maintenance services are not covered.

3. PROGRESSIVE DAMAGE: Damages due to failure of operator to take reasonable precautions to mitigate damage are not covered. Damages to a Covered Part due to failure of non-covered part are not covered. Coverage is limited to failure of a Covered Part directly causing failure of a non-covered part, where reasonable precautions were taken to mitigate damages.

4. APPLICATION: The selling dealer is responsible for designating the correct application and/or specification for a vehicle sold to a customer. Damages due to misapplication, including but not limited to, failures of component parts of vehicles being operated in excess of factory rated load capacities, or the use of a vehicle, component, or part for a purpose for which it was not intended are not covered.

5. ALTERATIONS: Any vehicle, component or part repaired, altered, or inspected in any way, so as to adversely affect, in Mack Trucks’ sole judgment, its stability, durability, or reliability, is not covered.

6. NON-ORIGINAL EQUIPMENT: Any part of the vehicle that fails, malfunctions, or does not perform as a result of improper conversion or installation of bodies or equipment by other manufacturers or suppliers is not covered.

7. MAINTENANCE AND PARTS CONSUMED: Maintenance and inspection requirements found in the Operator’s Manuals and service manuals/instructions, including, but not limited to, engine tune-up, fuel system cleaning, replacement of lubricants and filter elements, adjustments of the engine injection pump/transmission/brakes/linkages, as well as diagnosis, test time and all other adjustments must be followed and are not covered. Parts which are normally consumed or worn out during the vehicle’s normal service life and customarily replaced during usual maintenance service, including, but not limited to, mud flaps and brackets, brake linings, clutch brake, and clutch linings, are not covered.

8. PERFORMANCE COMPLAINTS: Performance complaints are not covered (including, but not limited to, low power and/or poor fuel economy). Coverage is limited to defects in material and workmanship of a Covered Part directly causing the performance issue.

9. WEAROUT: Mack Trucks does not cover normal wear of Covered Parts. Failures attributable to wear are excluded. For example, and without limitation, the wear rate of parts in any engine or transmission, and especially those parts within the combustion area and clutch housing area, will vary depending upon operating conditions and environment.

Conditions, such as load, trailer configuration, road speed and road conditions, as well as the quality of fuel, lubrication oil, and all filters bear a direct relationship to the wear rate and resulting life of parts. Depending upon the severity of these various conditions, parts wear and resulting failure could occur within the time limit of the coverage.

10. NON-GENUINE PARTS: Any failure of any vehicle, component or part caused by the use of parts and accessories, or major assemblies and exchange units, which do not meet factory standards is not covered.

11. ODOMETER READING: Any vehicle on which the actual mileage or hours cannot readily be determined, or on which the odometer, hour meter, or Electronic Control Unit has been disconnected, disabled, or altered, may not be covered by this warranty.

12. ACCESS TO INFORMATION: Owner must allow Mack Trucks full access to all data stored in all Electronic Control Modules; failure to do so may result in the loss of warranty coverage.

13. LABOR: Labor to remove and install a Covered Part is included only if a Mack Trucks authorized dealer originally installed the Covered Part. Labor for overtime and/or shift differential is not covered. Excessive labor for a warrantable repair due to the prior installation of equipment or body is not covered.

14. MISC. EXPENSE: Meals, lodging, communications charges, travel time and expense, loss of cargo, downtime, loss of profit/revenue, rental vehicles, driver’s wages, and other miscellaneous expenses are not covered. Shop supplies, lube oil, lubricants, sealers, anti-freeze, filter elements and labor performed by a non-approved location are not covered.

15. ADDITIONAL COMPONENTS: Components or parts that are not installed by Mack Trucks, including winches, power take-offs, dumper, mixer and refuse assemblies, hoists and bodies or other special equipment are not covered. During a warrantable repair, additional time to remove any customer installed components will not be covered under warranty. Mack Trucks’ factory manufacturing records will be determinative as to factory installed components.

16. TOWING: Unless expressly provided in this Warranty Certificate, expenses for towing or road service are not covered. Failures caused by improper towing technique are not covered.

17. SUSPENSION PARTS: Suspension parts, including but not limited to rubber bushings, torque rod bushings, spring pins and bushings, and greased lubrication points that fail due to improper maintenance, abnormally severe service or abuse are not covered

18. CAB STRUCTURE AND CORROSION: Cab structural defects or cab corrosion that occurs in areas of the cab that previously were damaged, repaired, altered, or modified are not covered. Cab corrosion where metal is perforated from the outside to the inside is not covered.

19. VENDOR ENGINES, ALLISON AUTOMATIC TRANSMISSIONS and ALTERNATE FUEL STORAGE AND DELIVERY SYSTEMS: Vendor engines, Allison automatic transmissions and alternate fuel (CNG/LNG/DME) fuel storage/delivery components used in Mack trucks are warranted by their respective manufacturers and not by Mack Trucks, Inc. Refer to the manufacturers’ warranty statements.

20. OIL CONSUMPTION: Before a claim based upon excessive oil consumption will be considered, the owner must provide proof that all recommended maintenance has been performed and submit adequate documentation to show that oil consumption exceeds Mack Trucks’ published standards. Under no circumstances will warranty pay for repairs related to excessive oil consumption after the earlier of 24 months, 250,000 miles, or 402,000 kilometers.

21. ENVIRONMENTAL DAMAGE: Parts made out of cloth, leather, wood, rubber, synthetics, paint, or chrome which have been affected by exposure to the elements or chemical influence including, but not limited to, road salt/chemicals, industrial fall-out or the use of improper cleaners, polishes and/or waxes are not covered.

22. ALIGNMENT: Alignment of axle(s), balance of tires, changing of axle camber, caster, toe and thrust angle are not covered.

23. GLASS: Glass breakage and scratches are not covered unless physical proof of manufacturing responsibility is established.

24. TIRES: Except as expressly provided in warranty certificates covering Green House Gas (GHG) components, tires are covered only under warranties provided by the tire manufacturer.

25. CHANGES: Mack Trucks reserves the right to make any changes in design, or make additions to or upon its products, without incurring any obligations to install the same changes on vehicles previously built.

THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, REPRESENTATIONS OR CONDITIONS, STATUTORY OR OTHERWISE, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION OR LIABILITY ON THE PART OF THE MANUFACTURER INCLUDING, WITHOUT LIMITATION OF THE FOREGOING, CONSEQUENTIAL, INDIRECT, AND INCIDENTAL DAMAGES. MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF

VEHICLES, COMPONENTS OR PARTS.

Mack Trucks, Inc.

Post Office Box 26259 8003 Piedmont Triad Parkway

Greensboro, North Carolina 27409

File details come from the government source that posted it. Updated .